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At least 145 records · Page 8

Study of controlled diffusion stator blading. 1. Aerodynamic and mechanical design report

Pratt & Whitney Aircraft is conducting a test program for NASA in order to demonstrate that a controlled-diffusion stator provides low losses at high loadings and Mach numbers. The technology has shown great promise in wind tunnel tests. Details of the design of the controlled diffusion stator vanes and the multiple-circular-arc rotor blades are presented. The stage, including stator and rotor, was designed to be suitable for the first-stage of an advanced multistage, high-pressure compressor.

Canal, E.↗

Small axial turbine stator technology program

An experimental investigation was conducted to determine the effects of surface finish, fillet radius, inlet boundary layer thickness, and free-stream inlet turbulence level on the aerodynamic performance of a small axial flow turbine stator. The principal objective of this program was to help understand why large turbine efficiency is not maintained when a large turbine is scaled to a smaller size. The stator used in this program as a one-sixth scale of a 762 mm (30 in.) diameter stator design with 50 vanes having a vane height of 17 mm (0.666 in.) and an aspect ratio of 1.77. A comprehensive overall test matrix was used to provide a complete engineering understanding of the effects of each variable over the full range of all the other variables. The range of each variable investigated was as follows: surface finish 0.1 micro (4 micro in.) to 2.4 micro (95 micro in.); boundary layer thickness 2 to 25 percent of channel height at each wall; fillet radius 0 mm (0 in.) to 1.0 mm (.040 in.) and turbulence 2 to 12 percent.

Brockett, W.↗

Analysis and testing for rotordynamic coefficients of turbulent annular seals with different, directionally-homogeneous surface-roughness treatment for rotor and stator elements

A combined analytical-computational method has been developed to calculate the transient pressure field and rotordynamic coefficients for high-pressure annular seals. The solution procedure applies to constant-clearance or the convergent tapered geometries of multistage centrifugal pumps which may have different surface roughness conditions on the stator and rotor seal elements. In experimental calculations with the method, the turbulent equations of Hirs (1973) are modified slightly to account for different surface roughness conditions, and a perturbation analysis is employed to develop zeroth and first order perturbation equations. Zeroth equations are also used to define both the leakage and circumferential flow due to shear stresses around the stator and rotor surfaces. The solution to analytical equations for four different surface roughnesses confirm the predicted net damping for the seals. A round-holed stator pattern yielded the highest net damping and lowest leakage of all the seals tested.

Childs, D. W.↗

A simulation of rotor-stator interaction using the Euler equations and patched grids

An unsteady Euler code to study rotor-stator interaction problem was developed. The code uses patched grids that move relative to each other to simulate the motion of the rotor airfoils with respect to the stator airfoils. The Osher integration scheme is used in conjunction with an implicit relaxation approach. The scheme is second order accurate in space and time, and is also TVD in each spatial direction. The numerical results were found to be periodic in time, thus demonstrating the capability of the integration and zonal schemes in simulating periodic time dependent flow. The pressure contours obtained are almost oscillation free because of the TVD nature of the scheme. A new procedure was developed to simulate flows about bodies that move relative to each other. This capability should prove to be very useful in the areas of rotor-stator interaction, propeller-nacelle interaction, and helicopter rotor-fuselage interaction.

Rai, M. M.↗

Combined fringe and Fabry-Perot laser anemometer for three component velocity measurements in turbine stator cascade facility

A laser anemometer is described that was developed for use in a 508 mm diameter annular turbine stator cascade facility. All three velocity components are measured through a single restricted optical port, both within the stator vane row and downstream of the vanes. The measurements are made through a cylindrical window in the casing that matches the tip radius of the cascade. The stator tested has a contoured hub endwall that results in a large radial flow near the hub. The anemometer uses a standard fringe configuration (LFA) with a fluorescent aerosol seed to measure the axial and circumferential velocity components. The radial component is measured with a confocal Fabry-Perot interferometer. The two configurations are combined in a single optical system and can operate simultaneously. Data are presented to illustrate the capabilities of the system.

Seasholtz, R. G.↗

Combined fringe and Fabry-Perot laser anemometer for 3 component velocity measurements in turbine stator cascade facility

A laser anemometer is described that was developed for use in a 508 mm diameter annular turbine stator cascade facility. All three velocity components are measured through a single restricted optical port, both within the stator vane row and downstream of the vanes. The measurements are made through a cylindrical window in the casing that matches the tip radius of the cascade. The stator tested has a contoured hub endwall that results in a large radial flow near the hub. The anemometer uses a standard fringe configuration (LFA) with a fluorescent aerosol seed to measure the axial and circumferential velocity components. The radial component is measured with a confocal Fabry-Perot interferometer. The two configurations are combined in a single optical system and can operate simultaneously. Data are presented to illustrate the capabilities of the system.

Seasholtz, Richard G.↗

Method for the determination of the three-dimensional aerodynamic field of a rotor-stator combination to compressible flow

Using the lifting surface theory and the acceleration potential method for the flow field of an axial turbocompressor stage, a recursive and a direct method are presented that make use of the eigenfunction solutions of the isolated rotor and stator to solve for the rotor-stator interaction problem. The net pressure distribution on the rotor and stator blades is represented by modified Birnbaum series, whose coefficients are determined using a matrix procedure and satisfying the boundary conditions on the surface of the blades. The relation between the matrix operators of the recursive and the direct methods is also shown. Expressions have been given for the blade circulation, the axial and tangential forces on the blade, the rotor power required, and the induced upwash velocity of the stage.

Ramachandra, Sridhar M.↗

Method for the determination of the three dimensional aerodynamic field of a rotor-stator combination in compressible flow

Using the lifting surface theory and the acceleration potential method for the flow field of an axial turbocompressor stage, a recursive and a direct method are presented that make use of the eigenfunction solutions of the isolated rotor and stator to solve for the rotor-stator interaction problem. The net pressure distribution on the rotor and stator blades is represented by modified Birnbaum series, whose coefficients are determined using a matrix procedure and satisfying the boundary conditions on the surface of the blades. The relation between the matrix operators of the recursive and the direct methods is also shown. Expressions have been given for the blade circulation, the axial and tangential forces on the blade, the rotor power required, and the induced upwash velocity of the stage.

Ramachandra, Sridhar M.↗

A block-based algorithm for the solution of compressible flows in rotor-stator combinations

A block-based solution algorithm is developed for the solution of compressible flows in rotor-stator combinations. The method allows concurrent solution of multiple solution blocks in parallel machines. It also allows a time averaged interaction at the stator-rotor interfaces. Numerical results are presented to illustrate the performance of the algorithm. The effect of the interaction between the stator and rotor is evaluated.

Akay, H. U.↗

Influence of vane sweep on rotor-stator interaction noise

The influence of vane sweep in rotor-stator interaction noise is investigated. In an analytical approach, the interaction of a convected gust representing the rotor viscous wake, with a cascade of cascade of finite span swept airfoils, representing the stator, is analyzed. The analysis is based on the solution of the exact linearized equations of motion. High frequency convected gusts for which noise generation is concentrated near the leading edge of airfoils is considered. In a preliminary study, the problem of an isolated finite span swept airfoil interacting with a convected gust is analyzed. Results indicate that sweep can substantially reduce the farfield noise levels for a single airfoil. Using the single airfoil model, an approximate solution to the problem of noise radiation from a cascade of finite span swept airfoils interacting with a convected gust is derived. A parametric study of noise generated by gust cascade interaction is carried out to assess the effectiveness of vane sweep in reducing rotor-stator interaction noise. The results show that sweep is beneficial in reducing noise levels. Rotor wake twist or circumferential lean substantially influences the effectiveness of vane sweep. The orientation of vane sweep must be chosen to enhance the natural phase lag caused by wake lean, in which case rather small sweep angles substantially reduce the noise levels.

Envia, Edmane↗

Performance of a high-work, low-aspect-ratio turbine stator tested with a realistic inlet radial temperature gradient

A 0.767-scale model of a turbine stator designed for the core of a high-bypass-ratio aircraft engine was tested with uniform inlet conditions and with an inlet radial temperature profile simulating engine conditions. The principal measurements were radial and circumferential surveys of stator-exit total temperature, total pressure, and flow angle. The stator-exit flow field was also computed by using a three-dimensional Navier-Stokes solver. Other than temperature, there were no apparent differences in performance due to the inlet conditions. The computed results compared quite well with the experimental results.

Stabe, Roy G.↗

Computational analysis of rotor-stator interaction in turbomachinery using zonal techniques

The development of CFD zonal techniques which allow more intensive computational treatment in some regions than in others, in conjunction with robust, high-accuracy algorithms for the numerical solution of the Navier-Stokes equations, is presently shown to have facilitated the investigation of rotor-stator interactions in turbomachinery. Attention is given to integration schemes with two and three spatial dimensions, the conservative 'patched' and the nonconservative zonal boundary schemes, and such natural boundary conditions as those of the endwall, the stator inlet, the airfoil surface, and the rotor exit. Illustrative three-dimensional rotor-stator interaction calculations are presented.

Madavan, Nateri K.↗

Acoustic Reflection and Transmission of 2-Dimensional Rotors and Stators, Including Mode and Frequency Scattering Effects

A reduced order modeling scheme has been developed for the unsteady acoustic and vortical coupling between blade rows of a turbomachine. The essential behavior of the system is governed by modal scattering coefficients (i.e., reflection and transmission coefficients) of the rotor, stator, inlet and nozzle, which are calculated as if they were connected to non-reflecting ducts. The objective of this report is to identify fundamental behavior of these scattering coefficients for a better understanding of the role of blade row reflection and transmission in noise generation. A 2D flat plate unsteady cascade model is used for the analysis with the expectation that the general behavior presented herein will carry over to models that include more realistic flow and geometry. It is shown that stators scatter input waves into many modes at the same frequency whereas rotors scatter on frequency, or harmonic order. Important cases are shown here the rotor reflection coefficient is greater than unity; a mode at blade passing frequency (BPF) traveling from the stator with unit sound power is reflected by the rotor with more than unit power at 2xBPF and 3xBPE Analysis is presented to explain this unexpected phenomenon. Scattering curves are presented in a format chosen for design use and for physical interpretation. To aid in interpretation of the curves, formulas are derived for special condition where waveforms are parallel to perpendicular to the rotor.

Hanson, Donald B.↗

Reduction of Wake-Stator Interaction Noise Using Passive Porosity

The present study was conducted to assess the potential of Passive Porosity Technology as a mechanism to reduce interaction noise in turbomachinery by reducing the fluctuating forces acting on the vane surfaces. To do so, a typical fan stator airfoil was subjected to the effects of a transversely moving wake; time histories of the primitive aerodynamic variables, obtained from Computational Fluid Dynamics (CFD) solutions, were then input into an acoustic prediction code. This procedure was performed on the solid airfoil to obtain a baseline, and on a series of porous configurations in order to isolate those that yield maximum noise reductions without compromising the aerodynamic performance of the stator. It was found that communication between regions of high pressure differential - made possible by the use of passive porosity - is necessary to significantly alter the noise radiation pattern of the stator airfoil. In general, noise reductions were obtained for those configurations incorporating passive porosity in the region between x/c is approximately 0.15 on the suction side of the airfoil and x/c is approximately 0.20 on the pressure side. Reductions in overall radiated noise of approximately 1.0 dB were obtained. The noise benefit increased to about 2.5 dB when the effects of loading noise alone were considered.

Tinetti, Ana F.↗

Active Flow Separation Control of a Stator Vane Using Surface Injection in a Multistage Compressor Experiment

Micro-flow control actuation embedded in a stator vane was used to successfully control separation and improve near stall performance in a multistage compressor rig at NASA Glenn. Using specially designed stator vanes configured with internal actuation to deliver pulsating air through slots along the suction surface, a research study was performed to identify performance benefits using this microflow control approach. Pressure profiles and unsteady pressure measurements along the blade surface and at the shroud provided a dynamic look at the compressor during microflow air injection. These pressure measurements lead to a tracking algorithm to identify the onset of separation. The testing included steady air injection at various slot locations along the vane. The research also examined the benefit of pulsed injection and actively controlled air injection along the stator vane. Two types of actuation schemes were studied, including an embedded actuator for on-blade control. Successful application of an online detection and flow control scheme will be discussed. Testing showed dramatic performance benefit for flow reattachment and subsequent improvement in diffusion through the use of pulsed controlled injection. The paper will discuss the experimental setup, the blade configurations, and preliminary CFD results which guided the slot location along the blade. The paper will also show the pressure profiles and unsteady pressure measurements used to track flow control enhancement, and will conclude with the tracking algorithm for adjusting the control.

Culley, Dennis E.↗

Electromagnetic Radial Forces in a Hybrid Eight-Stator-Pole, Six-Rotor-Pole Bearingless Switched-Reluctance Motor

Analysis and experimental measurement of the electromagnet force loads on the hybrid rotor in a novel bearingless switched-reluctance motor (BSRM) have been performed. A BSRM has the combined characteristics of a switched-reluctance motor and a magnetic bearing. The BSRM has an eight-pole stator and a six-pole hybrid rotor, which is composed of circular and scalloped lamination segments. The hybrid rotor is levitated using only one set of stator poles. A second set of stator poles imparts torque to the scalloped portion of the rotor, which is driven in a traditional switched reluctance manner by a processor. Analysis was done for nonrotating rotor poles that were oriented to achieve maximum and minimum radial force loads on the rotor. The objective is to assess whether simple one-dimensional magnetic circuit analysis is sufficient for preliminary evaluation of this machine, which may exhibit strong three-dimensional electromagnetic field behavior. Two magnetic circuit geometries, approximating the complex topology of the magnetic fields in and around the hybrid rotor, were employed in formulating the electromagnetic radial force equations. Reasonable agreement between the experimental results and the theoretical predictions was obtained with typical magnetic bearing derating factors applied to the predictions.

Morrison, Carlos R.↗

Predicting broadband noise from a stator vane of a gas turbine engine

A computer-implemented model of fan section of a gas turbine engine accounts for the turbulence in the gas flow emanating from the rotor assembly and impinging upon an inlet to the stator vane cascade. The model allows for user-input variations in the sweep and/or lean angles for the stator vanes. The model determines the resulting acoustic response of the fan section as a function of the turbulence and the lean and/or sweep angles of the vanes. The model may be embodied in software that is rapidly executed in a computer. This way, an optimum arrangement in terms of fan noise reduction is quickly determined for the stator vane lean and sweep physical positioning in the fan section of a gas turbine engine.

Hanson, Donald B.↗

Select Variables Affecting Thermal System Design of a Liquid-Cooled Stator

NASA Glenn Researchers have endeavored to create a high-power-density, efficient electric motor called the High Efficiency Megawatt Motor (HEMM) with a goal of exceeding 98% efficiency and 1.46 MW of power. These aggressive goals were set because increasing the power density and efficiency of electric machines (motors and generators) is integral to bringing electrified aircraft (EA) to commercial realization. Resistive losses in the stator windings are by far the largest (34%) contributor to this design’s total energy losses. Previous testing of a HEMM-like stator test article (statorette) showed good agreement between measured performance and model predictions. Therefore, a foundation was provided to test other engineering parameters that are encountered when designing an electric machine. Of particular interest are the effects of changes to the thickness of the epoxy from the potting process, changes in the fluid volume/flow path around the end windings, and changes in the viscosity of the cooling fluid on the overall thermal performance of the unit. The impact of those parameters as revealed through a third-generation build, test, and finite element model analysis of a statorette test section is the focus of this paper.

EAP↗