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At least 145 records · Page 8

Status Report on the NuScale Module Developed in the Modelica Framework

This report has been prepared to give a status update on the current state of the NuScale reactor model in the Modelica framework. Current model development has led to the creation of a dynamic NuScale module in the Modelica language that operates under natural circulation and is consistent with design parameters set forth in the design certification documentation. Controllers have been developed that are consistent with controllers mentioned by NuScale and similar pressurized water reactor systems. Simulation results demonstrate the capability of said controllers to properly maintain their target parameters while preserving system values within reasonable bounds. Through the commencement of this work, the first generation of NuScale model in the Modelica M&S framework has been completed. This first generation is capable of recreating nominal design values laid forth in the public literature and accommodating transients down to 60% power. Future generations of the model will incorporate finer tuning on controllers to reduce oscillations seen with steam offtake and will include a more rigorous representation of components laid forth in the future work section.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Shortening the Design and Certification Cycle for Additively Manufactured Materials by Improved Mesoscale Simulations and Validation Experiments: Fiscal Year 2019 Status Report.

This report outlines the fiscal year (FY) 2019 status of an ongoing multi-year effort to develop a general, microstructurally-aware, continuum-level model for representing the dynamic response of material with complex microstructures. This work has focused on accurately representing the response of both conventionally wrought processed and additively manufactured (AM) 304L stainless steel (SS) as a test case. Additive manufacturing, or 3D printing, is an emerging technology capable of enabling shortened design and certification cycles for stockpile components through rapid prototyping. However, there is not an understanding of how the complex and unique microstructures of AM materials affect their mechanical response at high strain rates. To achieve our project goal, an upscaling technique was developed to bridge the gap between the microstructural and continuum scales to represent AM microstructures on a Finite Element (FE) mesh. This process involves the simulations of the additive process using the Sandia developed kinetic Monte Carlo (KMC) code SPPARKS. These SPPARKS microstructures are characterized using clustering algorithms from machine learning and used to populate the quadrature points of a FE mesh. Additionally, a spall kinetic model (SKM) was developed to more accurately represent the dynamic failure of AM materials. Validation experiments were performed using both pulsed power machines and projectile launchers. These experiments have provided equation of state (EOS) and flow strength measurements of both wrought and AM 304L SS to above Mbar pressures. In some experiments, multi-point interferometry was used to quantify the variation is observed material response of the AM 304L SS. Analysis of these experiments is ongoing, but preliminary comparisons of our upscaling technique and SKM to experimental data were performed as a validation exercise. Moving forward, this project will advance and further validate our computational framework, using advanced theory and additional high-fidelity experiments.

36 MATERIALS SCIENCE↗

Status Report on Pressure Resistance Weld Development for FeCrAl Thin-Wall Cladding

This report summarizes the recent development on the weld techniques of joining the thin walled FeCrAl cladding to the endplug as a part of accident tolerant fuels (ATF) program for advanced light water reactor (LWR) systems. The FeCrAl alloy has been considered as the top candidate cladding materials for ATF fuels largely due to its high oxidation resistance in high temperature steam relevant to the loss of coolant accident (LOCA) conditions. The two primary techniques for the thin-walled cladding weld development are laser beam weld (fusion based) and pressure resistance weld (solid state without melting). This report focuses on the progress made on the pressure resistance weld (PRW) development for a commercial FeCrAl alloy.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Status Report on Development of MARCH Module Designs

The Transient Reactor Test (TREAT) facility was constructed in the late 1950’s, provided thousands of transient irradiations before being placed in standby in 1994, and was restarted in 2017 in order to resume its crucial role in nuclear heated safety research. Advances in modern computational capabilities and a resurgence of interest in novel reactor technology have created an opportunity for emphasizing modern science-based and separate effects test capabilities at TREAT. An innovative approach to this type of testing leverages the relatively low radioisotope accumulation during brief TREAT irradiations by arranging small fresh fuel specimens in low activation hardware “modules” so that they can be easily extracted and shipped for examination within weeks. The concept was termed the Minimal Activation Retrievable Capsule Holder (MARCH) irradiation vehicle system, and its maturation began under a Lab Directed Research and Development (LDRD) project starting in fiscal year 2017. Within the first year of this project, enough design and predictive modeling had been performed to prove the principle and ascertain support from major direct-funded DOE fuel development programs including the Accident Tolerant Fuels (ATF) program that sponsored the first modern fueled test to be performed in TREAT using the MARCH system. Since the design was modular in nature, it was straightforward for other sources to adopt and mature viable test modules while the LDRD project continued concurrently for two more years in conceptualizing and demonstrating the viability of other innovative modules. Many of these modules were adopted for continued development and irradiation under the Advanced Fuels Campaign and other direct sources. This report summarizes the MARCH modules that were conceptualized, designed, and deployed to date with the primary aim of providing reference information to future experiment designers.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fuel Cycle Research and Development Accident Tolerant Fuels Series 1 (ATF-1) Irradiation Testing FY 2016 Status Report

This report contains a summary of irradiation testing of Fuel Cycle Research and Development (FCRD) Accident Tolerant Fuels Series 1 (ATF 1) experiments performed at Idaho National Laboratory (INL) in FY 2016. ATF 1 irradiation testing work performed in FY 2016 included design, analysis, and fabrication of ATF-1B drop in capsule ATF 1 series experiments and irradiation testing of ATF-1 capsules in the ATR.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

FY20 Status Report on Photothermal Radiometry Development

This report documents FY20 progress in the development of a benchtop photothermal radiometry (PTR) instrument for the measurement of thermal diffusivity. A PTR system incorporating Off-Axis Parabolic (OAP) mirrors was designed and tested. Additionally, a novel analysis technique that accounts for systematic errors that affect measurement accuracy was implemented. Measurements on samples with a range of thermal diffusivities using the PTR setup along with the new analysis technique resulted in improved accuracy and repeatability. Areas for future development work are set forth.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Status Report on Photothermal Radiometry Development

Thermal transport properties such as thermal conductivity and diffusivity, are critical parameters in the development of improved nuclear fuels and components. It is well known that thermal transport properties change temporally and spatially due to dynamic microstructural evolution as a result of neutron irradiation. Laser based photothermal techniques are an ideal candidate for thermal properties measurement of irradiated materials because they are non contact, non destructive and can be performed remotely. In this report, we present the progress in the development of a photothermal radiometry (PTR) system to measure the thermal diffusivity of solid samples. The PTR technique measures the local temperature response from a modulated heat source by detecting the sample radiation heat flux. Initially, a well developed thermal wave analytical model was fit to the data to obtain the thermal diffusivity. However, systematic errors from the diffraction effect and non linearity issues resulted in thermal diffusivity measurements higher than literature values. These effects have been studied, an improved analytical model has been developed, and the physics behind the phenomena are still under investigation. A procedure for optimizing measurements from the benchtop system has been provided.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Status Report on the Development of a Thermodynamic Database for Use with Metallic Fuel Design

The scope of this FY18 milestone involves the development of a high fidelity thermodynamic database for the U-Mo-Ti-Zr system to support the accelerated design of new pseudo binary U-xM metallic fuel, where M is a ternary metallic additive composed of Mo, Ti and Zr and x is the additive amount. Based on the previous assessment of the Mo-Ti-Zr ternary system performed in FY17, a complete set of thermodynamic model parameters describing the U-Mo-Ti-Zr quaternary system over the entire composition and temperature range have been developed in this work using the CALPHAD (CALculation of PHAse Diagrams) approach with inputs from both experimental measurements and density functional theory (DFT) total energy calculations. The two ternary intermetallic compounds, the delta phase in the U-Ti-Zr system and the cubic C15 Laves phase in the Mo-Ti-Zr system, are modeled using physically-based two-sublattice compound energy formalism. The liquid, bcc and hcp phases are described using the random solution model. Using the present database, the melting temperatures and bcc onset temperatures of U-xM metallic fuels are predicted as a function of both additive composition and amount. An optimal metallic additive composition has been identified in this work.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Status Report on Development of TREAT Water Loop

The Transient Reactor Test (TREAT) facility is a graphite based transient test reactor at the Idaho National Laboratory (INL). TREAT started operation in 1959 and performed thousands of transient irradiations for the primary purpose of nuclear fuel safety research. TREAT operations were suspended in 1994, and then, several years later, resumed reactor operations in 2017 to support development of advanced nuclear fuels. TREAT’s more recent historic focus had been for transients with relevance to sodium cooled fast spectrum reactors. TREAT’s first year of modern experiment work performed in 2018, however, saw the demonstration of new kinds of transients focused on light water reactor (LWR) needs including reactivity initiated accidents (RIA) and loss of coolant accidents (LOCA). The successful outcome of these efforts confirmed TREAT’s viability as a transient neutron source for LWR safety research. Since TREAT’s core is air cooled and provides no “built-in” thermal hydraulic boundary conditions for tests specimens, efforts have been underway to establish water-environment capabilities for testing specimens. Small static water capsules have been established to support single rod RIA testing where transient heating is brief. Similarly, deployment of enhanced water capsules with blowdown capability is nearing completion to support single rod LOCA testing. With careful experiment design these capsules can provide representative temperature response histories and water phase transitions for some experiment parameters. The capsule approach is appropriate for cost-effective early phase phenomena identification studies on novel fuels, or when the important test variables are thought to be fairly well understood so that they can be precisely targeted (such as they are for current fleet fuels with moderate burnup UO2 in uncoated zirconium alloy cladding). Due to lack of forced convection, however, the capsule approach cannot achieve representative temperature histories in all regions of the test fuel simultaneously (e.g. cladding and fuel centerline temperatures) while providing representative timing in water phase transitions. Nor can the capsule approach provide appropriate hydraulic conditions for multi-rod bundle testing. For these reasons, design and development has been undertaken for the TREAT Water-Environment Recirculating Loop (TWERL).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

NERVA nozzle design status report

The results of the design analyses are presented along with the status of the attained design maturity of the structural elements of the nozzle jacket and various aspects of the coolant passages. The design analyses relating to the nozzle shell were based on design allowables as supported by cursory values obtained from ARMCO 22-13-5 nozzle forgings. The major aspects of the coolant passages considered include: low cycle thermal fatigue, ability to operate at 4500 R gas temperature, tube buckling, and susceptibility to erosion. The scope of the analysis is limited to processes leading to reliability assessments of failure mechanisms.

Williams, J. J.↗

NASA's space program - Space Station: A status report and a view of its value for space science

The current status of the Space Station program and the proposed configuration, operation, and evolution of the Space Station are described. The Space Station is to be composed of a manned base and two unmanned platforms; the configuration of the Station is dual keel, and the baseline system includes a hybrid power system with photovoltaics providing 25 kW and solar dynamics providing 50 kW. International participation in the development and use of the Space Station, in particular the design of the pressurized modules, is discussed. Intended scientific uses of the Space Station Complex are considered.

Black, David C.↗

Evaluation of Engineered Barrier Systems (Mid-year Status Report)

This document is a summary of the R&D activities associated with the Engineered Barrier Systems Work Package. Multiple facets of Engineered Barrier Systems (EBS) research were examined in the course of FY19 activities. This report is focused on delivering an update on the status and progress of modelling tools and experimental methods, both of which are essential to understanding and predicting long-term repository performance as part of the safety case. Specifically, the work described herein aims to improve understanding of EBS component evolution and interactions. Ultimately, the EBS Work Package is working towards producing process models for distinct processes that can either be incorporated into performance assessment (PA), or provide critical information for implementing better constraints on barrier performance. The main objective of this work is that the models being developed and refined will either be implemented directly into the Geologic Disposal Safety Assessment (GDSA) platform, or can otherwise be indirectly linked to the performance assessment by providing improved bounding conditions. In either the case, the expectation is that validated modelling tools will be developed that provide critical input to the safety case.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

The Medicina Station Status Report

General information about the Medicina Radio Astronomy Station, the 32-m antenna status, and the staff in charge of the VLBI observations is provided. In 2012, the data from geodetic VLBI observations were acquired using the Mark 5A recording system with good results. Updates of the hardware were performed and are briefly described.

Orfei, Alessandro↗