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Attitute error and error rate minimized by properly-designed control law. Control thrustor returns attitude to point within control dead band whenever attitude error or error rate strays outside. Within dead band, attitude drifts under environmental torque. Leftward thrustor fires when system phase point is to right of error dead band. Opposite is case for rightward thrustor.
Digital computer program for solution of space- charge-flow problem applied to design of thrustors with variable thrust vector, analyzing two ion- thrustor configurations with aid of computer
The efficiency of the electron-bombardment thrustor is approaching the maximum that can be expected. Desired lifetimes (of the order of 10,000 hr) have not yet been reached, but present knowledge indicates such lifetimes should be obtainable, The simplicity of this thrustor makes it interesting as an ion source for various laboratory experiments. Various gases have been used to determine the ion-chamber and accelerator performance for such applications.
Background pressure and magnetic field shape effect on MPD thrustor performance, testing radiation cooled thrustors
Research and development program in annular slit colloid thrustor technology, proving thrustor feasibility by performance tests
Discharge chamber plasma processes in electron bombardment ion thrustors, considering factors affecting thrustor performance
Background pressure and magnetic field shape effect on MPD thrustor performance, testing radiation cooled thrustors
Discharge chamber plasma processes in electron bombardment ion thrustors, considering factors affecting thrustor performance
Flow restricting devices were studied for their suitability as liquid water propellant flow limiters for the biowaste resistojet. Flow limiting during the start-up transient is required to prevent thrustor instabilities and icing which could result in heater failure in the electrical resistance heated thrustor (resistojet). The study was directed toward simple devices which would function passively (i.e., without power except from the propellant flow itself), and would offer high reliability and simplicity. In addition to the flow limiting devices, a thermal pumping system was studied to determine whether CO2, desorbed from molecular sieves could be pumped thermally in a space station application. The thermal pump is considered a possible replacement for mechanical pumps. It involves a cyclic, constant volume cryopumping system which employs space radiators to achieve the cryotemperatures. The frozen CO2 would be vaporized periodically, using a waste heat loop, to attain sufficient pressure to transfer a large portion of the trapped CO2 to storage tanks.
Maximum propellant utilization in a mercury electron-bombardment thrustor is evaluated. The primary-electron region in the ion chamber of a bombardment thrustor is analyzed at maximum utilization. Both the analysis and experimental data from a range of ion-chamber configurations show a nearly constant loss rate for un-ionized propellant at maximum utilization over a wide range of total propellant flow rate. The discharge loss level of 1000 eV/ion was used to define maximum utilization. The exact level of this definition has no effect on the qualitative results and little effect on the quantitative results. The results obtained are particularly significant whenever efficient throttled operation is required.
The equipment, exclusive of thrustors, required to demonstrate the feasibility of a resistojet propulsion system for space station attitude control application using representative simulated crew biowaste propellants and available resistojet thrustors in the ground simulation tests is discussed. The overall objective of the program was to provide a biowaste resistojet prototype propellant management and control system sufficiently similar to the flight article to permit concept feasibility and system demonstration testing of interface compatibility, operational characteristics, and system flexibility.
A space simulation procedure was developed for studying rocket plume contamination effects using a 5-lb bipropellant reaction control system thrustor. Vacuum chamber pressures of 0.00003 torr (70 miles altitude) were achieved with the thrustor firing in pulse trains consisting of eight pulses - 50 msec on, 100 msec off, and seven minutes between pulse trains. The final vacuum was achieved by cooling all vacuum chamber surfaces to liquid-helium temperature and by introducing a continuous argon leak of 48 std. cc/sec into the test chamber. Fast time response liquid flow rate measurements showed that large variations occurred in the ratio of oxidizer to fuel flow for pulse-on times up to 120 msec. These variations could lead to poor combustion efficiency and the production of contamination.
Major advancements have been made in solid propellant pulsed plasma propulsion technology. A LES-6 microthruster has operated for 8900 hours in orbit. Millipound thrustors have been developed and tested at performance levels of as low as 112 watts/mlb. Efficiencies of up to 50% and specific impulse values up to 5000 sec have been measured. An improved microthrustor has operated at 207 watts/mlb continuously for 1440 hours. Correlations of design and performance data exist to allow thrustors to be built to meet a particular level of performance.
The characteristics of propulsion systems required for carrying out flight missions within the solar system, as desired by planetary physicists and astronomers, are reviewed. It is shown that an encouraging answer to these requirements is available in the form of electrostatic or ion propulsion systems. The design and performance characteristics of an electrostatic thrustor employing an ion source, accelerating electrode, beam neutralizer, and power source are discussed, together with those of the Kaufmann engine (electrostatic thrustor employing bombardment type ionization). More demanding missions which will become feasible with the advent of nuclear-electric power sources (such as the incore thermionic reactor) may include close orbiters around all the planets, and asteroid and cometary missions.
Cryogenic auxiliary propulsion systems consist of five major subsystems: propellant tanks, propellant conditioning assemblies, accumulators, propellant distribution systems, and thrustors. The propellant conditioning assembly (PCA) converts low pressure liquid to high pressure gas for use by the thrustors, and is one of the most complex subsystems of the cryogenic propulsion system. The ability to achieve rapid starts and at the same time maintain system control are two critical areas of PCA operation. To investigate these critical areas of operation, a PCA of the general type required was designed, fabricated, and tested using existing hardware. Realistic start times were achieved and system control was maintained at all operating conditions.
Thirteen sets of dished accelerator grids were tested on five different 30-cm diameter bombardment thrustors to evaluate the effects of grid geometry variations on thrustor discharge chamber performance. The dished grid parameters varied were: grid-to-grid spacing, screen and accelerator grid hole-diameter, screen and accelerator open area fraction, compensation for beam divergence losses, and accelerator grid thickness. Also investigated were the effects on discharge chamber performance of main magnetic field changes, magnetic baffle current cathode pole piece length and cathode position.
Measurements of the RMS magnitude, spectra and cross-correlations for the fluctuations in the beam, discharge and neutralizer keeper currents are presented for a 30-cm diameter dished grid ion thrustor for a range of magnetic baffle currents and up to 2.0 amperes beam current. The ratio of RMS to mean ion beam current varied from 0.04 to 0.23. The spectra of the amplitudes of the beam and discharge current fluctuations were taken up to 9 MHz and show that the predominant amplitudes occur at frequencies of 10 kHz or below. The fall-off with increasing frequency is rapid. Frequencies above 100 kHz the spectral levels are 45 kb or more below the maximum peak amplitudes. The cross-correlations revealed the ion beam fluctuations to have large radial and axial scales which implied that the beam fluctuates as a whole or 'in-phase.' The cross-correlations of the beam and neutralizer keeper current fluctuations indicated the neutralizer contributions to the beam fluctuations to be small, but not negligible. The mode of operation of the thrustor (values of beam and magnetic baffle currents) was significant in determining the RMS magnitude and spectral shape of the beam fluctuations. The major oscillations were not found to be directly dependent on the power conditioner inverter frequencies.
A modified Hughes SIT-5 thrustor has been life-tested at the Lewis Research Center. The final 2700 hours of the test are described with a charted history of thrustor operating parameters and off-normal events. Performance and operating characteristics were nearly constant throughout the test except for neutralizer heater power requirements and accelerator drain current. A post-shutdown inspection revealed sputter erosion of ion chamber components and component flaking of sputtered metal. Several flakes caused beamlet divergence and anomalous grid erosion, causing the test to be terminated. All sputter erosion sources have been identified and promising sputter resistant components are currently being evaluated.