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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

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NASA NTRS1991

Cold-tip off-state conduction loss of miniature Stirling cycle cryocoolers

For redundant miniature Stirling-cycle cryocoolers in space applications, the off-state heat conduction down the coldfinger of one cooler is a parasitic heat load on the other coolers. At JPL, a heat flow transducer specifically designed to measure this load has been developed, and measurements have been performed on the coldfinger of a British Aerospace 80 K Stirling cooler with the tip temperature ranging between 40 and 170 K. Measurements have also been made using a transient warmup technique, where the warmup rates of the coldtip under various applied heat loads are used to determine the static conduction load. There is a difference between the results of these two methods, and these differences are discussed with regard to the applicability of the transient warmup method to a nonoperating coldfinger.

Kotsubo, V.↗

NASA NTRS1993

Three-stage linear, split-Stirling cryocooler for 1 to 2K magnetic cold stage

A long-life, linear, high efficiency 8K split Stirling cycle cryocooler was designed, built, and tested. The refrigerator is designed for cooling a 50 mW, 1.5K magnetic cold stage. Dual opposed piston compressors are driven by moving-coil linear motors. The three stage expander, although not completed, is also driven by a linear motor and is designed to produce 1 SW at 60K, 4W at 16K, and 1.2W at 8K. The cold regenerator employs a parallel gap construction for high efficiency. The key technology areas addressed include warm and cold flexible suspension bearings and a new cold regenerator geometry for high efficiency at 8K.

Longsworth, R. C.↗

NASA NTRS1996

Development of a hermetically sealed brushless DC motor for a J-T cryocooler

This development was sponsored by Ball Aerospace for the Cryogenic On-Orbit LongLife Active Refrigerator (COOLLAR) program. The cryocooler is designed to cool objects to 65 K and operate in space for at least 7 years. The system also imports minimal impact to the spacecraft in terms of vibration and heat. The basic Joule-Thompson cycle involves compressing a working fluid, nitrogen in this case, at near-constant temperature from 17.2 KPa to 6.89 MPa. The nitrogen is then expanded through a Joule-Thompson valve. The pure nitrogen gas must be kept clean; therefore, any contamination from motor organic materials must be eliminated. This requirement drove the design towards sealing of the motor within a titanium housing without sacrificing motor performance. It is estimated that an unsealed motor would have contributed 1.65 g of contaminants, due to the organic insulation and potting materials, over the 7-year life. This paper describes the motor electrical and mechanical design, as well as the sealing difficulties encountered, along with their solutions.

Joscelyn, Edwin↗

NASA NTRS1999

Low-Cost, High-Performance Cryocoolers for In-Situ Propellant Production

A key feature of many In-Situ Resource Utilization (ISRU) schemes is the production of rocket fuel and oxidizer from the Martian atmosphere. Many of the fuels under consideration will require cryogenic cooling for efficient long-term storage. Although significant research has been focused on the techniques for producing the fuels from Martian resources, little effort has been expended on the development of cryocoolers to efficiently liquefy these fuels. This paper describes the design of a pulse tube liquefier optimized for liquefying oxygen produced by an In-Situ Propellant Production (ISPP) plant on Mars.

Martin, J. L.↗

NASA NTRS1999

Low-Cost High-Performance Cryocoolers for In-Situ Propellant Production

Martin, J. L.↗

NASA NTRS2001

Overview of NASA Cryocooler Programs

Mechanical cryocoolers represent a significant enabling technology for NASA's Earth and Space Science Enterprises, as well as augmenting existing capabilities in space exploration. An over-view is presented of on-going efforts at the Goddard Space Flight Center and the Jet Propulsion Laboratory in support of current flight projects, near-term flight instruments, and long-term technology development.

Boyle, R. F.↗

NASA NTRS2001

6 K Cryocooler Program

The report summarizes experimental and theoretical work on an Oxford type Stirling Cycle mechanical precooler operating in the temperature range of 13-20 degrees Kelvin. It includes measurements of the thermal losses of particle regenerators made from lead, and rare earth and rare earth alloys in an operating three stage cryocooler. A 6 K hybrid cooler is designed using the technical information gathered on regenerator performance.

Gully, Willy↗

NASA NTRS2001

Helium Dilution Cryocooler for Space Applications

NASA's New Millenium Program Space Technology presents the Helium Dilution Cryocooler for Space Applications. The topics include: 1) Capability; 2) Applications; and 3) Advantages. This paper is in viewgraph form.

Roach, Pat↗

NASA NTRS2001

Adaptive Vibration Reduction Controls for a Cryocooler With a Passive Balancer

In this paper an adaptive vibration reduction control (AVRC) design is described for a Stirling cryocooler combined with a passive balancer. The AVRC design was based on a mass-spring model of the cooler and balancer, and the AVRC algorithm described in this paper was based on an adaptive binary search. Results are shown comparing the baseline uncontrolled cooler with no balancer, the cooler with the balancer, and, finally, the cooler with the balancer and the AVRC. The comparison shows that it may be possible to meet stringent vibration reduction requirements without an active balancer.

Kopasakis, George↗

NASA NTRS2002

Final Qualification and Early On-Orbit Performance of the HESSI Cryocooler

The High Energy Solar Spectroscopic Imager (HESSI) spacecraft was launched on February 5, 2002. It now observes the Sun with the finest angular and energy resolutions ever achieved from a few keV to hundreds of keV, using an array of nine germanium detectors operating at 75K. The spacecraft was originally scheduled for launch in July 2000, but a vibration facility mishap damaged the primary structure of the spacecraft, along with the cryocooler, This paper describes issues in the qualification of a replacement for the original flight cooler, and describes early on-orbit performance.

Boyle, R. F.↗

NASA NTRS2002

Miniature Joule Thomson (JT) CryoCoolers for Propellant Management

A proof-of-concept project is proposed here that would attempt to demonstrate how miniature cryocoolers can be used to chill the vacuum jacket line of a propellant transfer line and thus to achieve transfer line pre-chill, zero boil off and possible propellant densification. The project would be performed both at UCF and KSC, with all of the cryogenic testing taking place in the KSC cryogenic test bed. A LN2 line available in that KSC test facility would serve to simulate a LOX transfer line. Under this project, miniature and highly efficient cold heads would be designed. Two identical cold heads will be fabricated and then integrated with a JT-type cryogenic system (consisting of a common compressor and a common external heat exchanger). The two cold heads will be integrated into the vacuum jacket of a LN2 line in the KSC cryo lab, where the testing will take place.

Kapat, Jay↗

NASA NTRS2004

Finding a Cold Needle in a Warm Haystack: Infrared Imaging Applied to Locating Cryocooled Crystals in Loops

We demonstrate the use of inbred imaging to locate crystals mounted in cryoloops and cryopreserved in a nitrogen gas stream at 100K. In the home laboratory crystals are clearly seen in the infrared images with light transmitting through the sample while irradiating the crystal from behind, and with illumination from a direction perpendicular to the direction of view. The crystals transmit and reflect infrared radiation differently from the surrounding mother liquor and loop. Because of differences in contrast between crystals and their surrounding mother liquor, it is possible to clearly identify the crystal position. In use at the synchrotron, with robotically mounted crystals the small depth of field of the lens required the recording of multiple images at different focal points. Image processing techniques were then used to produce a clear image of the crystal. The resulting infrared images and intensity profiles show that infrared imaging can be a powerful complement to visual imaging in locating crystals in cryocooled loops.

Snell, E. H.↗

NASA NTRS1994

STRV Cryocooler Tip Motion Suppression

The Space Technology Research Vehicle (STRV-1b) scheduled to fly at the beginning of June 1994, has a cryocooler vibration suppression experiment aboard doing motion suppression of the tip of the coldfinger. STRV-1b is a bread box sized satellite to be launched on the next flight of the Ariane-4.

STRV piezo-electric translators applique ceramic a↗

NASA NTRS2005

Design and progress report for compact cryocooled sapphire oscillator 'VCSO'

We report on the development of a compact cryocooled sapphiere oscillator 'VCSO', designed as a higher-performance replacement for ultra-stable quartz oscillators in local oscillator, cleanup, and flywheel applications in the frequency generation and distribution subsystems of NASA's Deep Space Network (DSN).

oscillator↗

NASA NTRS2008

Multi-stage pulse tube cryocooler with acoustic impedance constructed to reduce transient cool down time and thermal loss

The cool down time for a multi-stage, pulse tube cryocooler is reduced by configuring at least a portion of the acoustic impedance of a selected stage, higher than the first stage, so that it surrounds the cold head of the selected stage. The surrounding acoustic impedance of the selected stage is mounted in thermally conductive connection to the warm region of the selected stage for cooling the acoustic impedance and is fabricated of a high thermal diffusivity, low thermal radiation emissivity material, preferably aluminum.

Gedeon, David R.↗

NASA NTRS2011

Automated Cryocooler Monitor and Control System

A system was designed to automate cryogenically cooled low-noise amplifier systems used in the NASA Deep Space Network. It automates the entire operation of the system including cool-down, warm-up, and performance monitoring. The system is based on a single-board computer with custom software and hardware to monitor and control the cryogenic operation of the system. The system provides local display and control, and can be operated remotely via a Web interface. The system controller is based on a commercial single-board computer with onboard data acquisition capability. The commercial hardware includes a microprocessor, an LCD (liquid crystal display), seven LED (light emitting diode) displays, a seven-key keypad, an Ethernet interface, 40 digital I/O (input/output) ports, 11 A/D (analog to digital) inputs, four D/A (digital to analog) outputs, and an external relay board to control the high-current devices. The temperature sensors used are commercial silicon diode devices that provide a non-linear voltage output proportional to temperature. The devices are excited with a 10-microamp bias current. The system is capable of monitoring and displaying three temperatures. The vacuum sensors are commercial thermistor devices. The output of the sensors is a non-linear voltage proportional to vacuum pressure in the 1-Torr to 1-millitorr range. Two sensors are used. One measures the vacuum pressure in the cryocooler and the other the pressure at the input to the vacuum pump. The helium pressure sensor is a commercial device that provides a linear voltage output from 1 to 5 volts, corresponding to a gas pressure from 0 to 3.5 MPa (approx. = 500 psig). Control of the vacuum process is accomplished with a commercial electrically operated solenoid valve. A commercial motor starter is used to control the input power of the compressor. The warm-up heaters are commercial power resistors sized to provide the appropriate power for the thermal mass of the particular system, and typically provide 50 watts of heat. There are four basic operating modes. "Cool " mode commands the system to cool to normal operating temperature. "Heat " mode is used to warm the device to a set temperature near room temperature. "Pump " mode is a maintenance function that allows the vacuum system to be operated alone to remove accumulated contaminants from the vacuum area. In "Off " mode, no power is applied to the system.

Britcliffe, Michael J.↗

NASA NTRS2014

A Turbo-Brayton Cryocooler for Aircraft Superconducting Systems

Hybrid turboelectric aircraft-with gas turbines driving electric generators connected to electric propulsion motors-have the potential to transform aircraft design. Decoupling power generation from propulsion enables innovative aircraft designs, such as blended-wing bodies, with distributed propulsion. These hybrid turboelectric aircraft have the potential to significantly reduce emissions, decrease fuel burn, and reduce noise, all of which are required to make air transportation growth projections sustainable. The power density requirements for these electric machines can only be achieved with superconductors, which in turn require lightweight, high-capacity cryocoolers.

Dietz, Anthony↗

NASA NTRS2016

Characterization Testing of Lockheed Martin Standard Micro Pulse Tube Cryocooler

This paper describes the thermal performance, exported vibration, and magnetics testing and results of a Lockheed Martin standard micro pulse tube cryocooler. The thermal performance of the microcooler was measured in vacuum for heat reject temperatures between 150 and 300 K. The cooler was driven with Thales XPCDE4865 drive electronics for input powers ranging from 4 to 20 W and drive frequency between 84 and 98 Hz. The optimal drive frequency was dependent on both input power and heat reject temperature. In addition, the exported forces and torques of the cooler were measured with the cooler driven by Thales CDE7232 drive electronics for input powers ranging from 4 to 20 W and drive frequency between 88 and 96 Hz. The exported forces were dependent on both input power and drive frequency. Moreover, the automatic vibration reduction function of the drive electronics was able to decrease the force in the compressor axis to below 10 mN 0-peak. Finally, the DC and AC magnetic fields around the cooler were measured at various locations.

McKinley, I. M.↗