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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Model-based Design Optimization to Achieve the Performance Goals (16.0 SEER/9.5 HSPF), Developing Heat Pump by Using Low-GWP Refrigerants and 5 mm Diameter Tubes

Usage of low-GWP refrigerants can reduce the Green House Gas (GHG) emission of HVAC systems. Our research in previous milestone report has shown that using heat exchangers with 5 mm diameter tubes instead of 9 mm diameter tubes is a promising solution to meet the performance goals of heat pump using low-GWP refrigerants. In addition, the 5mm tube heat exchangers can lead to lower system refrigerant charge and as a result, reduce environmental impact further. However, shifting to small tube diameters requires in-depth heat exchanger design optimization to adapt to the transition to low-GWP refrigerants. In the 2nd quarter of FY21, we conducted multi-objective optimizations using Particle Swarm Optimization algorithm on a residential 5-ton air source heat pump to investigate the potential system performance improvements and material savings. 4 low-GWP refrigerants, ARM20A, ARM20B, R454A and R454C are investigated in this study. The objectives of the optimization are to minimize the heat pump material cost and to maximize the system performance simultaneously. As a result, the HXs material cost is reduced by up to 77% according to the copper and aluminum material price in current market. Under heating mode operation, the smart 4-way valve guarantees that the optimal low-GWP systems maintain or outperform the heating performance of the R410A baseline system. The model-based design optimization yields 18.3-18.9 SEER and 10.6-11.9 HSPF for optimal systems using different low-GWP refrigerants. The initial performance goals (16.0 SEER/9.5 HSPF) are achieved. Furthermore, up to 50% system refrigerant charge reduction is possible in the optimized low-GWP heat pump system using ARM20B. And 91%-95% predicted life-time direct CO 2 emission reduction is achieved by using the optimal 5mm tube low-GWP heat pumps. The significant material saving, charge reduction and direct CO 2 emission reduction help in reducing the environmental impacts of heat pump systems. The optimal heat exchangers resulting from this research can fit into the original baseline indoor and outdoor fan-coil unit. This can reduce the retrofitting effort by minimizing the change in manufacturing and installation of the heat pumps and guarantee the compatibility with end-users’ house structure. Finally, the new products can be easily accepted by manufacturers and end-users.

42 ENGINEERING↗

Beam Optics Studies for Larger Beampipe Diameters for the LAMP-PSR

The proposed beampipe diameter increase of the PSR beamlines for the LAMP PSR upgrade is expected decrease beam loss due to tuning errors and misalignment. However, a larger beampipe diameter would require increasing the pole-to-pole gap height within all magnets in the PSR (dipole gap, quadrupole bore, etc.). This would in turn affect the extent and profile of the fringe fields at the ends of the magnets, altering the effective length of the magnets and thus the magnetic optics. In this work, we used the simulation code MAD-X to model the PSR lattice for different beampipe diameters. The results of these simulations will be later used to benchmark particle simulations using the code pyORBIT. The MAD-X simulations are described, and the simulation results are discussed in this technote.

43 PARTICLE ACCELERATORS↗

Extrusion of small-diameter, thin-wall tungsten tubing

Small-diameter, thin-wall seamless tubing of tungsten has been fabricated in lengths of up to 10 feet by hot extrusion over a floating mandrel. Extrusion of 0.50-inch-diameter tubing over 0.4-inch-diameter mandrels was accomplished at temperatures ranging from 3000 degrees to 4000 degrees F.

Blankenship, C. P.↗

Improvement of chemical vapor deposition process for production of large diameter carbon base monofilaments

Research was conducted to develop large diameter carbon monofilament, containing 25 to 35 mole % element boron, in the 2.0 to 10.0 mil diameter range using the chemical vapor deposition process. The objective of the program was to gain an understanding of the critical process variables and their effect on fiber properties. Synthesis equipment was modified to allow these variables to be studied. Improved control of synthesis variables permitted reduction in scatter of properties of the monofilaments. Monofilaments have been synthesized in the 3.0 to nearly 6.0 mil diameter range having measured values up to 552,000 psi for ultimate tensile strength and up to 30 million psi for elastic modulus.

Hough, R. L.↗

Experimental investigation of a 2.5 centimeter diameter Kaufman microthruster

A 2.5-centimeter-diameter Kaufman electron bombardment microthruster was fabricated and tested. The microthruster design was based on the 15-centimeter-diameter SERT 2 and 5-centimeter-diameter Lewis experimental thruster designs. The microthruster with a two-grid system, operating at a net accelerating potential of 600 volts and an accelerator potential of 500 volts, produced a calculated 445 micronewton thrust when it was run with a 9-milliampere beam current. A glass grid was initially used in testing. Later a two-grid system was successfully incorporated. Both the propellant utilization efficiency and the total power efficiency were lower than for large-size advanced thrusters, as expected; but they were sufficiently high that 2.5-centimeter thrusters show promise for future space applications. Total power of the microthruster with an assumed 7-watt hollow-cathode neutralizer was less than 30 watts at a thrust level of 445 micronewton (100 Nu LBf). The hollow cathode was operated at zero tip heater power for power requirement tests.

Cohen, A. J.↗

Effect of ratio of wall boundary layer thickness to jet diameter on mixing of a normal hydrogen jet in a supersonic stream

A preliminary experimental program was conducted to determine the effect of the ratio of the free-stream boundary-layer thickness to jet diameter on the secondary jet penetration and mixing rate. Tests were conducted on a flat plate in a Mach number 4.05 airflow with sonic injection of hydrogen normal to the free-stream direction from circular underexpanded injectors. The ratio of boundary-layer thickness to jet diameter ranged from 1.25 to 6.5. Previous correlations of mixing performance were modified to account for the effect of the ratio of boundary-layer thickness to jet diameter.

Mcclinton, C. R.↗

On the definition of crater saturation diameter

A theoretical model is developed for determining the diameter D sub p such that the density of lunar craters exceeding D sub p constitutes a specified proportion p of the maximum number that could be observed on a crater-saturated surface. It is shown that this diameter is sensitive to the value of the exponent in the fresh crater size distribution, and is much more informative than usual log-log plot intercept definition of satureation diameter.

Marcus, A. H.↗

Operating characteristics of a hollow-cathode neutralizer for 5 and 8 centimeter-diameter electron bombardment mercury ion thrusters

Thin-tip 0.3-cm-outside-diameter hollow-cathode neutralizers were used to investigate causes of neutralizer tip erosion experienced in thruster endurance tests. Bell-jar tests indicated that neutralizers with new rolled tantalum foil inserts coated with an emissive mixture eroded very little over the neutral flow rates investigated (3 to 10 mA) for simulated 5- and 8-cm-diameter thruster neutralizer conditions. Tip erosion rates of neutralizers operated with no insert or emissive mixture increased by two orders of magnitude for both configurations as the neutral flow rate decreased. Spectroscopic analysis of the discharge plasma from neutralizers operated with inserts coated with the emissive mixture detected tungsten at all neutral flow rates for both thruster neutralizer conditions. The only source of tungsten was the tip. Therefore, detection of tungsten indicated neutralizer tip erosion. Barium, an element of the emissive mixture, was detected at low neutral flow rates for the 5-cm-diameter thruster neutralizer operating condition only.

Weigand, A. J.↗

Minor planets and related objects. XVI - Polarimetric diameters

Polarimetric observations of 43 asteroids are presented. All objects show a well-developed negative polarization branch as an indicator of unconsolidated surface regoliths. The empirical slope-albedo law for diffusely reflecting solid surfaces is reexamined and used to compute polarimetric albedos and diameters for 30 asteroids. In many cases the results are in good agreement with infrared-radiometric diameters; the older visual diameter measurements were systematically too small. Radiometric albedos below 5%, however, are not confirmed by the polarimetry. Bimodal frequency distributions are noted for asteroid color, albedo, and the depth of the negative polarization branch. Correlations between B - V color and polarimetric parameters suggest that most of the asteroid population can be divided into silicaceous and carbonaceous opacity classes.

Zellner, B.↗

Glass production differences for equal-diameter impact craters

A thermodynamic model of meteorite impact is used to investigate the possibility that the creation of two impact craters of the same apparent diameter may have been accompanied by dissimilar shock heating regimes. For small craters, the idea may be concisely represented by the question of which event produces more glass, a large slow meteorite or a small fast one, if the resulting craters are of the same diameter. So that the results may be most apparent, the only parameters varied in this study are meteorite size and impact velocity. Identical basaltic material is assumed for meteorite and target. For impact velocities between 10 and 70 km/sec, an available model determines the radius of a spherical meteorite which would produce a crater diameter of 20 cm.

Rehfuss, D. E.↗

Measurement of sputtered efflux from 5-, 8-, and 30-cm diameter mercury ion thrusters

A technique has been developed which uses spectral transmittance of samples exposed to thruster efflux to determine and characterize the effect of the efflux on spacecraft surfaces and optical devices. An investigation of facility backsputter revealed that efflux samples must be protected (e.g., by small shield boxes) from materials from tank walls and targets. The composition of the sputter efflux deposited on the samples was mostly molybdenum with trace amounts of tantalum, iron and/or mercury. The efflux from a 5-cm diameter thruster was deposited on samples located in the plane of the accelerator grid; the 8-cm diameter thruster efflux results showed that the location of ion beam sputtering and efflux deposition equilibrium occurred at 57 deg with respect to the thruster axis; and the 30-cm diameter thruster had an ion beam erosion-efflux deposition equilibrium at 45 deg.

Weigand, A. J.↗

Effect of airstream velocity on mean drop diameters of water sprays produced by pressure and air atomizing nozzles

A scanning radiometer was used to determine the effect of airstream velocity on the mean drop diameter of water sprays produced by pressure atomizing and air atomizing fuel nozzles used in previous combustion studies. Increasing airstream velocity from 23 to 53.4 meters per second reduced the Sauter mean diameter by approximately 50 percent with both types of fuel nozzles. The use of a sonic cup attached to the tip of an air assist nozzle reduced the Sauter mean diameter by approximately 40 percent. Test conditions included airstream velocities of 23 to 53.4 meters per second at 293 K and atmospheric pressure.

Ingebo, R. D.↗

Effect of airstream velocity on mean drop diameters of water sprays produced by pressure and air atomizing nozzles

A scanning radiometer was used to determine the effect of airstream velocity on the mean drop diameter of water sprays produced by pressure atomizing and air atomizing fuel nozzles used in previous combustion studies. Increasing airstream velocity from 23 to 53.4 meters per second reduced the Sauter mean diameter by approximately 50 percent with both types of fuel nozzles. The use of a sonic cup attached to the tip of an air assist nozzle reduced the Sauter mean diameter by approximately 40 percent. Test conditions included airstream velocities of 23 to 53.4 meters per second at 293 K and atmospheric pressure.

Ingebo, R. D.↗

Effect of rotor tip clearance and configuration on overall performance of a 12.77-centimeter tip diameter axial-flow turbine

An extensive experimental investigation was made to determine the effect of varying the rotor tip clearance of a 12.77-cm-tip diameter, single-stage, axial-flow reaction turbine. In this investigation, the rotor tip clearance was obtained by use of a recess in the casing above the rotor blades and also by use of a reduced blade height. For the recessed casing configuration, the optimum rotor blade height was found to be the one where the rotor tip diameter was equal to the stator tip diameter. The tip clearance loss associated with this optimum recessed casing configuration was less than that for the reduced blade height configuration.

Haas, J. E.↗

Development of Methods of Producing Large Areas of Silicon Sheet by the Slicing of Silicon Ingots Using Inside Diameter (I.D.) Saws

Methods of producing large areas of silicon sheets were developed by using inside diameter (I.D.) saws to slice silicon ingots. A 16 inch automated I.D. slicing machine was modified to accept programmable electric feed system, a crystal rotating system and a dyna-track blade monitoring and control system. The saw and accessories were used to slice 75 mm diameter single crystal silicon ingots while rotating them. The automated saw automatically recovered the wafers and loaded them into a cassette. The amount of material lost during slicing was reduced by using smaller blades than ones normally used to slice the wafers. Slicing runs on 100 mm diameter silicon is the next goal.

Aharonyan, P.↗

Large diameter astromast development, phase 1

Coilable-longeron lattice columns called Astromasts (trademark) were manufactured for a variety of spacecraft missions. These flight structures varied in diameter from 0.2 to 0.5 meter (9 to 19 in.), and the longest Astromast of this type deploys to a length of 30 meters (100 feet). A double-laced diagonal Astromast design referred to as the Supermast (trademark) which, because it has shorter baylengths than an Astromast, is approximately four times as strong. The longeron cross section and composite material selection for these structures are limited by the maximum strain associated with stowage and deployment. As a result, future requirements for deployable columns with high stiffness and strength require the development of both structures in larger diameters. The design, development, and manufacture of a 6.1-m-long (20-ft), 0.75-m-diameter (30-in.), double-laced diagonal version of the Astromast is described.

Preiswerk, P. R.↗

Calibration of the radiometric asteroid scale using occultation diameters

The paper describes a new approach to the calibration of the radiometric asteroid scale, which relies on recent accurate occultation measurements of the diameters of 2 Pallas (Wasserman et al., 1979) and 3 Juno (Millis et al., 1981), and the Voyager diameter of J4 Callisto, as well as IR photometry of these objects obtained with the NASA 3-m Infrared Telescope Facility. It is shown that this calibration is internally consistent to better than 5%, and probably has an absolute accuracy of + or - 5%. It is noted that a revision of the TRIAD radiometric diameters downward is required to bring them into agreement with the new calibration.

Telesco, C. M.↗

Wavelength dependence of IRAS asteroid diameters and albedos

The 1986 IRAS Asteroid and Comet Survey 'Final Data Product' compilation of albedos and diameters contains a systematic model diameter variation with wavelength for even the brightest asteroids; when averaged over the three bandpasses, this variation can lead to an overestimation of diameters of the order of 5-10 percent. No satisfactory determination has yet been made of the cause of wavelength dependence in the IRAS asteroid data; the present discussion aims only to call attention to this problem, so that data base users will take its limitations into account.

Lebofsky, Larry A.↗