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Plug assembly seals openings in piping systems, vessels, and chambers for low pressure leak testing. The assembly, which consists of a rubber sealing plug and the mechanism for expanding it into a pressure-tight configuration, adequately seals irregular diameters without damage to mating surfaces.
Keying prevents mismatching of plugs and receptacles in connector patching of instrumentation involving several thousand leads. Each receptacle and plug contains three polarizing keys that must mate in a complementary mode before the connector pins and sockets will engage.
Pipe plug for remote installation in an open-ended pipe used in a hazardous environment provides a gastight seal by expanding a rubber seal against the inside surface of the pipe opening, with mechanical clamps contacting the pipe flange for positive retention of the plug.
Boattail and plug area variation effect on convergent and plug nozzle efficiency at Mach 0 to 1.97
Sprue removal operation is accomplished by positioning plug on tool bed, adjusting blades, and moving handle down for cutting process. Blades are raised to remove trimmed plug.
An experimental investigation was conducted in a nozzle static test facility to determine the performance characteristics of a cold-flow, 21.59-centimeter-diameter plug nozzle with a multispoke primary. Two multispoke primary nozzles, a 12-spoke and a 24-spoke, were tested and compared with an annular plug nozzle. The supersonic cruise configurations for both spoke primaries performed about the same, with a gross thrust coefficient of 0.974, a decrease of approximately 1.5 percent from the reference nozzle. The takeoff configuration for the 12-spoke primary had a gross thrust coefficient of 0.957, a decrease of 1.5 percent from the reference nozzle, and the 24-spoke primary had a gross thrust coefficient of 0.95.
Data, supplemented with artwork, are presented on the major steps involved with terminating flat conductor cable (FCC) to MSFC's FCC plugs. Cable and shield preparation steps include material cutting, insulation stripping, and plating of exposed conductors. Methods and equipment required to terminate FCC to each of four MSFC plugs are described.
A concept for plug nozzles cooled by inlet ram air is presented. Experimental data obtained with a small scale model, 21.59-cm (8.5-in.) diameter, in a static altitude facility demonstrated high thrust performance and excellent pumping characteristics. Tests were made at nozzle pressure ratios simulating supersonic cruise and takeoff conditions. Effect of plug size, outer shroud length, and varying amounts of secondary flow were investigated.
Two spoke-type suppressor plug nozzles and a basic plug nozzle were tested for noise and thrust performance. The nozzles were mounted on an underwing nacelle on an F-106B aircraft, and tests were made both statically and in flyovers at Mach 0.4 at an altitude of 91 meters (300 ft). The flight and static data were adjusted to common reference conditions so that direct comparisons could be made. The noise characteristics that these nozzles would have on a large multiengine aircraft at a 640-meter (2100-ft) sideline distance are also presented. Flight noise levels for all three nozzles were higher than static at comparable conditions; and a shift in the frequency spectra was seen from static to flight, indicating the presence of a forward velocity effect on the noise characteristics.
Because of the relatively high takeoff speeds of supersonic transport aircraft, it is important to know if the flight velocity affects the noise level of suppressor nozzles. To investigate this, a modified F-106B aircraft was used to conduct a series of flyover and static tests on a 48-tube suppressor installed on an uncooled plug nozzle. Comparison of flyover and static spectra indicated that flight velocity had little effect on the noise suppression of the 48-tube suppressor configuration. However, flight velocity adversely affected noise suppression of the 48-tube suppressor with an acoustic shroud and plug installed.
A stochastic model of turbulent mixing was developed for a reactor in which mixing is represented by n-body fluid particle interactions. The model was used to justify the assumption (made in previous investigations of the role of turbulent mixing on burner generated thermal nitric oxide and carbon monoxide emissions) that for a simple plug flow reactor, composition nonuniformities can be described by a Gaussian distribution function in the local fuel:air equivalence ratio. Recent extensions of this stochastic model to include the combined effects of turbulent mixing and secondary air entrainment on thermal generation of nitric oxide in gas turbine combustors are discussed. Finally, rate limited upper and lower bounds of the nitric oxide produced by thermal fixation of molecular nitrogen and oxidation of organically bound fuel nitrogen are estimated on the basis of the stochastic model for a plug flow burner; these are compared with experimental measurements obtained using a laboratory burner operated over a wide range of test conditions; good agreement is obtained.
Experimental data were obtained with a 21.59 cm (8.5 in.) diameter cold-flow model in a static altitude facility to determine the thrust and pumping characteristics of several variations of a ram-air-cooled plug nozzle. Tests were conducted over a range of nozzle pressure ratios simulating supersonic cruise and takeoff conditions. Primary throat area was also varied to simulate afterburner on and off. Effect of plug size, outer shroud length, primary nozzle geometry, and varying amounts of secondary flow were investigated. At a supersonic cruise pressure ratio of 27, nozzle efficiencies were 99.7 percent for the best configurations.
Method of producing porous copper plugs combines hydrogen annealing and oxygen annealing. Plugs have high thermal conductivity and small pore size.
Plug nozzles with chute-type noise suppressors were tested with and without ejector shrouds at free-stream Mach numbers from 0 to 0.45 and over a range of nozzle pressure ratios from 2 to 4. A 36-chute suppressor nozzle with an ejector had an efficiency of 94.6 percent at an assumed takeoff pressure ratio of 3.0 and a Mach number of 0.36. This represents only a 3.4 percent performance penalty when compared with the 98 percent efficiency obtained with a previously tested unsuppressed plug nozzle.
A series of two-dimensional plug nozzles was tested with and without ejector shrouds at free stream Mach numbers from 0 to 0.45 and over a range of nozzle pressure ratios from 2 to 4. These nozzles were also tested with and without chute noise suppressors. A two-dimensional plug nozzle has an efficiency of 96.1 percent at an assumed takeoff pressure ratio of 3.0 and Mach 0.36. A 12-chute suppressed nozzle with sidewalls has an efficiency of 81.0 percent (15.1 percent below the unsuppressed nozzle).
Cylindrical diffuser performance for a truncated plug nozzle without external flow was tested in a blowdown wind tunnel. The nozzle was designed for an exit Mach number of 1.9 and the plug was conical in shape from the throat and converged to the axis of symmetry at an angle of 10 degrees. The diffuser section was fashioned into two 13.97 cm lengths to facilitate boring of the duct diameter and to allow for testing of two different duct lengths. A slotted hypotube was installed in the base of the diffuser to measure pressure distribution down the centerline of the diffuser. The data obtained included: the typical centerline and sidewall pressure ratio variation along the diffuser, cell pressure ratio vs overall pressure ratio for long and short diffusers and a comparison of minimum experimental cell pressure ratio vs area ratio.
Wind tunnel performance test results and data analyses are presented for dual-flow plug nozzles applicable to supersonic cruise aircraft during takeoff and low-speed flight operation. Outer exhaust stream pressure ratios from 1.5 to 3.5 were tested; inner exhaust stream conditions were varied from very low, or bleed flow rates, up to a pressure ratio of 3.5. Mach numbers tested ranged from zero to 0.45. Measured thrust coefficients for the eight model configurations, operating at an external Mach number of 0.36 and an outer flow pressure ratio of 2.5, varied from 0.95 to 0.974 for high inner flow rates. At low inner flow, the performance ranged from 0.88 to 0.97 for the same operating conditions. The primary design variables influencing the performance levels were the annular height of the inner and outer nozzle throats (denoted by radius ratio - the ratio of inner-to-outer flowpath diameter at the nozzle throat), the plug geometry, and the inner stream flow rate.
This paper contains a description of the configuration and operating characteristics of a porous center body plug nozzle jet noise suppressor that provides shock free flow over a wide range of nozzle pressure ratios. The elimination of the 'shock associated noise' and 'screeching' is accomplished by equalization of pressure along the jet axis. Because of the geometrical features of the porous plug nozzle, shear noise reductions are also observed at all subsonic and supersonic flow conditions tested. Additional benefits are the localization of the noise sources in the flow and the reduction of the spatial scale of the structure of the jet flow, which enhance the performance of an acoustic shield or baffle.