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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Reaction Control System Design Considerations for Mars Entry Vehicles

The next generation of Mars exploration landers must precisely deliver scientific payloads to sites of interest, unlike previous Mars missions. The past missions, such as Viking and Pathfinder, performed landings to within 100s of kilometers from their targets using an unguided atmospheric entry. Guided entry of a capsule with a relatively high lift-to-drag ratio will allow landing to within 10s of kilometers from the target with a significantly more massive payload. Successful guided entry requires the use of a reaction control system (RCS) for both attitude correction and entry guidance maneuvers. Various aspects of the entry, descent and landing (EDL) system performance may be impacted by the operation of the RCS during entry. This paper illustrates the risks that arise from the gasdynamic interaction of the entry vehicle (EV) and RCS, and which require attention in the areas of aerodynamics and control, and aerothermal environments. This paper will review the methods to address the design challenges associated with integration of RCS into the atmospheric entry system. Among these challenges is the analysis of the potential for the aerodynamic interference due to both the direct jet plume impingement and more complex plume interactions with the wake flow. These interactions can result in enhanced aeroheating, requiring that a different approach to the thermal protection system (TPS) selection and sizing be used. The recent findings for Mars Science Laboratory and Mars Phoenix will be presented to help illustrate some of the phenomena. Current design solutions will be discussed.

Dyakonov, Artem A.↗

Waterhammer Testing and Modeling of the Ares I Upper Stage Reaction Control System

NASA's Ares I rocket is the agency's first step in completing the goals of the Constellation Program, which plans to deliver a new generation of space explorers into low earth orbit for future missions to the International Space Station, the moon, and other destinations within the solar system. Ares I is a two-stage rocket topped by the Orion crew capsule and its service module. The launch vehicle's First Stage is a single, five-segment reusable solid rocket booster (RSRB), derived from the Space Shuttle Program's four segment RSRB. The vehicle's Upper Stage, being designed at Marshall Space Flight Center (MSFC), is propelled by a single J-2X Main Engine fueled with liquid oxygen and liquid hydrogen. During active Upper Stage flight of the Ares I launch vehicle, the Upper Stage Reaction Control System (US ReCS) will perform attitude control operations for the vehicle. The US ReCS will provide three-axis attitude control capability (roll, pitch, and yaw) for the Upper Stage while the J-2X is not firing and roll control capability while the engine is firing. Because of the requirements imposed upon the system, the design must accommodate rapid pulsing of multiple thrusters simultaneously to maintain attitude control. In support of these design activities and in preparation for Critical Design Review, analytical models of the US ReCS propellant feed system have been developed using the Thermal Hydraulic Library of MSC.EASY5 v.2008, herein referred to as EASY5. EASY5 is a commercially available fluid system modeling package with significant history of modeling space propulsion systems. In Fall 2009, a series of development tests were conducted at MSFC on a cold-flow test article for the US ReCS, herein referred to as System Development Test Article (SDTA). A subset of those tests performed were aimed at examining the effects of waterhammer on a flight-representative system and to ensure that those effects could be quantified with analytical models and incorporated into the design of the flight system. This paper presents an overview of the test article and the test approach, along with a discussion of the analytical modeling methodology. In addition, the results of that subset of development tests, along with analytical model pre-test predictions and post-test model correlations, will also be discussed in detail.

Williams, J. Hunter↗

Reaction control system augmentation for V/STOL aircraft

Advantages and problems associated with augmentation of reaction controls are discussed. The current status of compact ejector technology and the expected performance of known efficient designs for reaction control applications are presented.

Streiff, H. G.↗

Low cost attitude control system reaction wheel development

In order to satisfy a growing demand for low cost attitude control systems for small spacecraft, development of a low power and low cost Reaction Wheel Assembly was initiated. The details of the versatile design resulting from this effort are addressed. Tradeoff analyses for each of the major components are included, as well as test data from an engineering prototype of the hardware.

Bialke, William↗

NASA Engineering and Safety Center Technical Bulletin No. 14-02: Aerodynamic Reaction Control System (RCS) Orientation and Jet Interaction (JI) Model Validation

Careful consideration should be given to placement and orientation of RCS jet thrusters on hypersonic entry vehicles in order to minimize adverse RCS JI. Modern state-of-the-art computational fluid dynamics (CFD) tools should be able to predict the RCS effectiveness and JI accurately when coupled with verification and validation studies, including the use of appropriately designed experimental wind tunnel testing.

Aerodynamic Reaction Control System↗

Analysis of the effects of firing Orbiter primary reaction control system jets with an attached truss structure

A study was conducted to determine the dynamic effects of firing the orbiter primary reaction control jets during assembly of protoflight space station structure. Maximum longeron compressive load was calculated as a function of jet pulse time length, number of jet pulses, and total torque imposed by the reaction control jets. The study shows that it is possible to fire selected jets to achieve a pitch maneuver without causing failure of the attached structure.

Kaszubowski, M.↗

Apollo 11 Mission Report, Supplement 5: Performance of Lunar Module Reaction Control Systems

Spacecraft velocity data and crew reports indicated that RCS engine performance was nominal. It is estimated that the RCS engines accumulated a total of 1060 seconds on-time and 12,000 firings during the mission. The quad temperatures ranged from 132 to 232 F during the period when the heaters were active, within predicated ranges. The total propellant consumption from the RCS tanks was about 319 pounds, compared to a predicted value of 253 pounds. An additional 69 pounds of propellant were used from the ascent propulsion system tanks during interconnect feed operations associated with APS lift-off, following periods of rapid propellant usage. The only problems noted were two thrust chamber pressure switch failures on the quad one down-firing engine and on the quad 2 aft-firing engine. Engine performance was nominal on both engines, and the switch failures had no effect on the mission.

Blevins, D. R.↗

Characterization of the space shuttle reaction control system engine

A computer program was developed and written in FORTRAN 5 which predicts the transient and steady state performance and heat transfer characteristics of a pulsing GO2/GH2 rocket engine. This program predicts the dynamic flow and ignition characteristics which, when combined in a quasi-steady state manner with the combustion and mixing analysis program, will provide the thrust and specific impulse of the engine as a function of time. The program also predicts the transient and steady state heat transfer characteristics of the engine using various cooling concepts. The computer program, test case, and documentation are presented. The program is applicable to any system capable of utilizing the FORTRAN 4 or FORTRAN 5 language.

Wilson, M. S.↗

Effects of reaction control system jet simulation on the stability and control characteristics of a 0.015-scale space shuttle orbiter model in the Ames Research Center 3.5-foot hypersonic wind tunnel

An experimental investigation was performed in the Ames Research Center 3.5-Foot Hypersonic Wind Tunnel to obtain detailed effects which interactions between the RCS jet flow field and the local orbiter flow field have on orbiter hypersonic stability and control characteristics. Six-component force data were obtained through an angle-of-attack range of 15 to 35 deg with 0 deg angle of sideslip. The test was conducted with yaw, pitch and roll jet simulation at a free-stream Mach number of 10.3. These data simulate two SSV reentry flight conditions at Mach numbers of 28.3 and 10.3. Fuselage base pressures and pressures on the nonmetric RCS pods were obtained in addition to the basic force measurements. Model 42-0 was used for these tests.

Dziubala, T. J.↗

Effects of reaction control system jet simulation on the stability and control characteristics of a 0.015 scale space shuttle orbiter model tested in the Langley Research Center unitary plan wind tunnel

An experimental investigation was performed in the Langley Research Center Unitary Plan Wind Tunnel (Test 0A70) to obtain the detailed effects that RCS jet flow interactions with local orbiter flow field have on supersonic stability and control characteristics of the space shuttle orbiter. Six-component force data were obtained through an angle-of-attack range from 15 to 35 degrees at angles of sideslip of 0, +5, and -5 degrees. The test was conducted with yaw jet simulation at free-stream Mach numbers of 2.5 and 4.6, simulating SSV re-entry flight conditions at these Mach numbers. In addition to the basic force measurements, fuselage base pressures and pressures on the non-metric RCS pods were obtained.

Daileda, J. J.↗

Results of reaction control system on-orbit jet simulation using an 0.0175-scale configuration 3 space shuttle orbiter model (21-0) in the LaRC 60-foot vacuum sphere

An experimental investigation was conducted to obtain detailed effects of the RCS jet flow direct impingement on the orbiter during on-orbit flight of the space shuttle vehicle. RCS flow was simulated by blowing a jet of cold air from nozzles attached to the model sting support system near the fuselage base. Thrust was obtained by setting the nozzle plenum pressure. Three RCS on-orbit flight conditions were simulated. Six component force data were measured on the complete model.

Marroquin, J.↗

Monopropellant engine investigation for space shuttle reaction control system. Volume 3: Improvement of metal foam for catalyst retention

The retention of granular catalyst in a metal foam matrix was demonstrated to greatly increase the life capability of hydrazine monopropellant reactors. Since nickel foam used in previous tests was found to become degraded after long-term exposure the cause of degradation was examined and metal foams of improved durability were developed. The most durable foam developed was a rhodium-coated nickel foam. An all-platinum foam was found to be incompatible in a hot ammonia (hydrazine) environment. It is recommended to scale up the manufacturing process for the improved foam to produce samples sufficiently large for space shuttle APU gas generator testing.

Source record↗

Plume flowfield analysis of the shuttle primary Reaction Control System (RCS) rocket engine

A solution was generated for the physical properties of the Shuttle RCS 4000 N (900 lb) rocket engine exhaust plume flowfield. The modeled exhaust gas consists of the five most abundant molecular species, H2, N2, H2O, CO, and CO2. The solution is for a bare RCS engine firing into a vacuum; the only additional hardware surface in the flowfield is a cylinder (=engine mount) which coincides with the nozzle lip outer corner at X = 0, extends to the flowfield outer boundary at X = -137 m and is coaxial with the negative symmetry axis. Continuum gas dynamic methods and the Direct Simulation Monte Carlo (DSMC) method were combined in an iterative procedure to produce a selfconsistent solution. Continuum methods were used in the RCS nozzle and in the plume as far as the P = 0.03 breakdown contour; the DSMC method was used downstream of this continuum flow boundary. The DSMC flowfield extends beyond 100 m from the nozzle exit and thus the solution includes the farfield flow properties, but substantial information is developed on lip flow dynamics and thus results are also presented for the flow properties in the vicinity of the nozzle lip.

Hueser, J. E.↗