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At least 145 records · Page 8

Considerations in STS payload environmental verification

Considerations regarding the Space Transportation System (STS) payload environmental verification are reviewed. It is noted that emphasis is placed on testing at the subassembly level and that the basic objective of structural dynamic payload verification is to ensure reliability in a cost-effective manner. Structural analyses consist of: (1) stress analysis for critical loading conditions, (2) model analysis for launch and orbital configurations, (3) flight loads analysis, (4) test simulation analysis to verify models, (5) kinematic analysis of deployment/retraction sequences, and (6) structural-thermal-optical program analysis. In addition to these approaches, payload verification programs are being developed in the thermal-vacuum area. These include the exposure to extreme temperatures, temperature cycling, thermal-balance testing and thermal-vacuum testing.

Keegan, W. B.↗

Electrical Prototype Power Processor for the 30-cm Mercury electric propulsion engine

An Electrical Prototpye Power Processor has been designed to the latest electrical and performance requirements for a flight-type 30-cm ion engine and includes all the necessary power, command, telemetry and control interfaces for a typical electric propulsion subsystem. The power processor was configured into seven separate mechanical modules that would allow subassembly fabrication, test and integration into a complete power processor unit assembly. The conceptual mechanical packaging of the electrical prototype power processor unit demonstrated the relative location of power, high voltage and control electronic components to minimize electrical interactions and to provide adequate thermal control in a vacuum environment. Thermal control was accomplished with a heat pipe simulator attached to the base of the modules.

Biess, J. J.↗

Digital controller design: Analysis of the annular suspension pointing system

The Annular Suspension and Pointing System (ASPS) is a payload auxiliary pointing device of the Space Shuttle. The ASPS is comprised of two major subassemblies, a vernier and a coarse pointing subsystem. The experiment is attached to a mounting plate/rim combination which is suspended on magnetic bearing/actuators (MBA) strategically located about the rim. Fine pointing is achieved by gimballing the plate/rim within the MBA gaps. Control about the experiment line-of-sight is obtained through the use of a non-contacting rim drive and positioning torquer. All sensors used to close the servo loops on the vernier system are noncontacting elements. Therefore, the experiment is a free-flyer constrained only by the magnetic forces generated by the control loops.

Kuo, B. C.↗

Development of automated power system management techniques

The basic approach in the automated power system management (APSM) implementation is to use one central microprocessor for the overall power system supervision and several local microprocessors dedicated to one or more major subassemblies to perform simple monitoring and control functions. Communication between the central and each local processor is through a dedicated two-wire network employing serial data transfer. The block diagrams of the processors, the data bus characteristics, and the software functions and organization are presented.

Imamura, M. S.↗

Considerations in STS payload environmental verification

The current philosophy of the GSFS regarding environmental verification of Shuttle payloads is reviewed. In the structures area, increased emphasis will be placed on the use of analysis for design verification, with selective testing performed as necessary. Furthermore, as a result of recent cost optimization analysis, the multitier test program will presumably give way to a comprehensive test program at the major payload subassembly level after adequate workmanship at the component level has been verified. In the thermal vacuum area, thought is being given to modifying the approaches used for conventional spacecraft.

Keegan, W. B.↗

The modeling and design of the Annular Suspension and Pointing System /ASPS/

The Annular Suspension and Pointing System (ASPS) is a payload auxiliary pointing device of the Space Shuttle. The ASPS is comprised of two major subassemblies, a vernier and a coarse pointing subsystem. The three functions provided by the ASPS are related to the pointing of the payload, centering the payload in the magnetic actuator assembly, and tracking the payload mounting plate and shuttle motions by the coarse gimbals. The equations of motion of a simplified planar model of the ASPS are derived. Attention is given to a state diagram of the dynamics of the ASPS with position-plus-rate controller, the nonlinear spring characteristic for the wire-cable torque of the ASPS, the design of the analog ASPS through decoupling and pole placement, and the time response of different components of the continuous control system.

Kuo, B. C.↗

Automated management of power systems

APSM (Automated Power System Management) is a technology readiness program underway to develop, evaluate, and demonstrate various techniques involved in power system monitoring, as well as computational and control functions. The demonstration breadboard consists of the Viking Orbiter '75 power subassembly breadboard modified to incorporate dedicated microprocessors and digital interface circuits, as well as test support equipment for both spacecraft and ground computer simulation, fault simulation, and data acquisition.

Imamura, M. S.↗

Standard power regulator for the multi-mission modular spacecraft

The Standard Power Regulator Unit (SPRU) which forms the central building block of the Modular Power Subsystem (MPS) for the Multi-mission Modular Spacecraft (MMS) is described. A functional description of the SPRU is presented, detailing key design features, operational characteristics, and internal redundancy as well as giving block and schematic diagrams for all major subassemblies. The description of a qualification test program consisting of ten sequences ranging from a physical examination of the unit to calculating vibration and sine sweep of power on shock tests is presented. The results showed that some significant anomalies were encountered but no catastrophic failures were indicated, although several power module failures were found due to overvoltage malfunctions of the solar array stimulator.

Kichak, R. A.↗

Algorithms for the Automated Power Systems Management

The system breadboard for the demonstration of Automated Power Systems Management (APSM) functions has been designed, fabricated, and is in the final stages of verification and testing. APSM functions fall into categories of fault detection and correction, commanding system and subsystem test and diagnoses, relay position monitoring, data acquisition and processing, and power management. All these functions are accomplished through software residing in 8-bit microprocessors dedicated to each group of Viking Orbiter power breadboard subassemblies and a 16-bit microprocessor serving as the central processor for the power system. This paper describes key monitoring, diagnostic, and control algorithms used in the APSM breadboard.

Moser, R. L.↗

Executive summary: Mod-1 wind turbine generator analysis and design report

Activities leading to the detail design of a wind turbine generator having a nominal rating of 1.8 megawatts are reported. Topics covered include (1) system description; (2) structural dynamics; (3) stability analysis; (4) mechanical subassemblies design; (5) power generation subsystem; and (6) control and instrumentation subsystem.

Source record↗

Erectable/deployable concepts for large space system technology

Erectable/deployable space structure concepts particularly relating to the development of a science and applications space platform are presented. Design and operating features for an automatic coupler clevis joint, a side latching detent joint, and a module-to-module auto lock coupler are given. An analysis of the packaging characteristics of stacked subassembly, single fold, hybrid, and double fold concepts is given for various platform structure configurations. Payload carrier systems and assembly techniques are also discussed.

Agan, W. E.↗

Costing the OMNIUM-G system 7500

A complete OMNIUM-G System 7500 was cost analyzed for annual production quantities ranging from 25 to 10,000 units per year. Parts and components were subjected to in-depth scrutiny to determine optimum manufacturing processes, coupled with make or buy decisions on materials and small parts. When production quantities increase both labor and material costs reduce substantially. A redesign of the system that was analyzed could result in lower costs when annual production runs approach 100,000 units/year. Material and labor costs for producing 25, 100, 25,000 and 100,00 units are given for 17 subassembly units.

Fortgang, H. R.↗

Payload test philosophy

The implications of STS development for payload testing at the Goddard Space Flight Center are reviewed. The biggest impact of STS may be that instead of testing the entire payload, most of the testing may have to be limited to the subsystem or subassembly level. Particular consideration is given to the Goddard protoflight concept in which the test is geared to the design qualification levels, the test durations being those that are expected during the actual launch sequence.

Arman, A.↗

Large-aperture high-resolution X-ray collimator for the Solar Maximum Mission

A description is presented of a flight-qualified large-aperture 12 x 12-arcsec angular resolution multigrid X-ray collimator developed for the Solar Maximum Mission (SMM) flat crystal spectrometer. This collimator, designed for the 1.4-22.4-A wavelength range, utilizes an optical bench/metering structure to align and support prealigned grid subassemblies. The optical bench is a lightweight, rigid, and stable aluminum honeycomb structure. The grids are of a compound and bimetallic design, having 63.5-micron square holes on an 88.9-micron spacing in 8-micron thick gold, which is in turn supported by a 76-micron thick Invar grid having 600-micron square holes on a 739-micron spacing. The small apertures in the gold provide the 12-arcsec collimation with the Invar grids providing wide angle off-axis blocking out to an approximately 35 arcmin view angle. The collimator has seven individual channels, four of a 5.1- x 10-cm area and three of a 1.3- x 10-cm area. Laboratory measurements gave an average angular resolution of 12.5 arcsec FWHM with 0.259 transmission for the large-area channels and 12.0 arcsec and 0.200 transmission for the small-area channels. A thermal filter composed of two layers of approximately 1000-A thick aluminum prevents solar heating of the front collimator grids by absorbing longer wavelength radiation while passing most of the X radiation in the band of interest.

Nobles, R. A.↗

K-band high power latching switch

A 19 GHz waveguide latching switch with a bandwidth of 1400 MHz and an exceptionally low insertion loss of 0.25 dB was demonstrated. The RF and driver ferrites are separate structures and can be optimized individually. This analysis for each structure is separately detailed. Basically, the RF section features a dual turnstile junction. The circulator consists of a dielectric tube which contains two ferrite rods, and a dielectric spacer separating the ferrite parts along the center of symmetry of the waveguide to form two turnstiles. This subassembly is indexed and locked in the center of symmetry of a uniform junction of three waveguides by the metallic transformers installed in the top and bottom walls of the housing. The switching junction and its actuating circuitry met all RF performance objectives and all shock and vibration requirements with no physical damage or performance degradation. It exceeds thermal requirements by operating over a 100 C temperature range (-44 C to +56 C) and has a high power handling capability allowing up to 100 W of CW input power.

Mlinar, M. J.↗

SEP BIMOD variable conductance heat pipes acceptance and characterization tests

A series of six heat pipes, similar in design to those flown on the Comunications Technology Satellite Hermes, for use in a prototype Solar Electric Propulsion BIMOD thrust module are evaluated. The results of acceptance and characterization tests performed on the heat pipe subassemble are reported. The performance of all the heat pipes met, or exceeded, design specifications.

Hemminger, J. A.↗

Space shuttle main engine controller

A technical description of the space shuttle main engine controller, which provides engine checkout prior to launch, engine control and monitoring during launch, and engine safety and monitoring in orbit, is presented. Each of the major controller subassemblies, the central processing unit, the computer interface electronics, the input electronics, the output electronics, and the power supplies are described and discussed in detail along with engine and orbiter interfaces and operational requirements. The controller represents a unique application of digital concepts, techniques, and technology in monitoring, managing, and controlling a high performance rocket engine propulsion system. The operational requirements placed on the controller, the extremely harsh operating environment to which it is exposed, and the reliability demanded, result in the most complex and rugged digital system ever designed, fabricated, and flown.

Mattox, R. M.↗

LSST (Hoop/Column) Maypole Antenna Development Program, phase 1, part 1

The first of a two-phase program was performed to develop the technology necessary to evaluate, design, manufacture, package, transport and deploy the hoop/column deployable antenna reflector by means of a ground based program. The hoop/column concept consists of a cable stiffened large diameter hoop and central column structure that supports and contours a radio frequency reflective mesh surface. Mission scenarios for communications, radiometer and radio astronomy, were studied. The data to establish technology drivers that resulted in a specification of a point design was provided. The point design is a multiple beam quadaperture offset antenna system wich provides four separate offset areas of illumination on a 100 meter diameter symmetrical parent reflector. The periphery of the reflector is a hoop having 48 segments that articulate into a small stowed volume around a center extendable column. The hoop and column are structurally connected by graphite and quartz cables. The prominence of cables in the design resulted in the development of advanced cable technology. Design verification models were built of the hoop, column, and surface stowage subassemblies. Model designs were generated for a half scale sector of the surface and a 1/6 scale of the complete deployable reflector.

Sullivan, M. R.↗