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All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Gas retention and release from Hanford Site sludge waste tanks - 15491

Radioactive wastes from nuclear fuel processing are stored in large underground storage tanks at the Hanford Site. Solid wastes can be divided into salt-cake (mostly precipitated soluble sodium nitrate and nitrite salts with some interstitial liquid consisting of concentrated salt solutions) and sludge (mostly low solubility aluminum and iron compounds with relatively dilute interstitial liquid). Waste generates hydrogen through the radiolysis of water and organic compounds, radio-thermolytic decomposition of organic compounds, and corrosion of a tank's carbon steel walls. Nonflammable gases, such as nitrous oxide and nitrogen, are also produced. Additional flammable gases (e.g., ammonia and methane) are generated by chemical reactions between various degradation products of organic chemicals present in the tanks. Six double-shell tanks (DSTs) containing salt-cake wastes began showing signs of gas accumulation and buoyant instability in the form of periodic waste level drops in the 1980's. Studies in the 1990's indicated that gas would accumulate in the settled solids layer until its bulk density was lower than the supernatant liquid. The resultant gas release caused by this instability was termed a Buoyant Displacement Gas Release Event (BDGRE). Criteria were developed to prevent forming additional waste tanks that exhibited BDGREs. Significant gas accumulation and BDGREs were never observed in tanks containing predominantly sludge wastes. Literature reviews, data from Hanford Site waste tanks, and experiments with waste simulants have led to new conclusions on gas retention and release in sludge waste. The data show similar overall behavior where initially the settled solids volume increases as gas bubbles form. Gas fraction in the settled solids increases to a peak concentration after which additional generated gas escapes through connected cracks and there is a balance between gas generation and gas release with little change in gas fraction. Experiments showed that this behavior does not change as sludge waste depth increases. Sufficient data now exist to differentiate between gas retention and release behavior in Hanford Site sludge waste tanks and salt-cake waste tanks. The salt-cake criteria do not need to be applied to sludge waste tanks that exhibit certain gas retention and release behavior. Criteria for waste characteristics and process behavior have been defined that identify specific wastes and tanks that, based on previous operating experience, will have low gas retention and will not exhibit large, spontaneous releases. The first criterion defines what waste is considered sludge and what waste is considered salt-cake. If the mass ratio of soluble to insoluble constituents is below 2.5, then the waste is sludge. The second criterion is a density difference criterion that prevents tanks being operated in a region where sludge buoyancy might occur. For large gas releases to occur, the settled solids must accumulate sufficient gas to become less dense than the overlying supernatant (i.e., the settled solids would become buoyant). Based on previous operating experience, the ratio of liquid density to degassed settled solids bulk density (ρl/ρB) should be maintained at ≤ 0.84. This ensures that retained gas content in the sludge would need to exceed 16% by volume for the settled solids to become buoyant in the overlying supernatant. Tank waste that satisfies the mass ratio criterion, the liquid to bulk solids density criterion, and has process data supporting typical Hanford waste sludge behavior does not pose a significant risk for a large spontaneous gas release event. (authors)

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NASA NTRS2000

Demonstration of Plasma Arc Environmental Technology Applications for the Demilitrization of DOD Stockpiles

Since 1989 the US Army Construction Engineering Research Laboratories (USACERL) have been active participants in the research and development towards establishing Plasma Arc Technology (PAT) as an efficient, economical, and safe hazardous waste immobilization tool. A plasma torch capable of generating high temperatures makes this technology a viable and powerful tool for the thermal destruction of various military industrial waste streams into an innocuous ceramic material no longer requiring hazardous waste landfill disposal. The emerging plasma environmental thermal treatment process has been used to safely and efficiently meet the waste disposal needs for various demilitarized components disposal needs, such as: (1) pyrotechnic smoke assemblies, (2) thermal batteries, (3) proximity fuses, (4) cartridge actuated devices (CADs), and (5) propellant actuated devices (PADs). MSE Technology Applications, Inc., (MSE) has proposed and fabricated a Mobile Plasma Treatment System to be a technology demonstrator for pilotscale mobile plasma waste processing. The system is capable of providing small-scale waste remediation services, and conducting waste stream applicability demonstrations. The Mobile Plasma Treatment System's innovative concept provides the flexibility to treat waste streams at numerous sites and sites with only a limited quantity of waste, yet too hazardous to transport to a regional fixed facility. The system was designed to be operated as skid mounted modules; consisting of a furnace module, controls module, offgas module, and ancillary systems module. All system components have been integrated to be operated from a single control station with both semi-continuous feeding and batch slag-pouring capability.

Smith, Ed↗
DOE OSTI2017

EPRI Research Results: The EPRI Implementation Guide for the NRC BTP on Concentration Averaging and Encapsulation - 17488

The Nuclear Regulatory Commission published Revision 1 of the Branch Technical Position (BTP) on 'Concentration Averaging and Encapsulation' (BTP 2015.) PRI developed an Implementation Guide for applying BTP 2015 to nuclear power plant specific waste streams. This Implementation Guide has been vetted and supported by an EPRI organized working group consisting of industry participants (including utilities subject matter experts, disposal sites, NRC and Agreement State representatives and industry experts) will ensure compliant and consistent application during waste generation, packaging, processing and disposal activities. The Implementation Guide provides for a comparison to previous BTP guidance and provides clarification and common understanding of the key concepts contained within the revised BTP. These include averaging constraints, hot spots, waste streams, waste types, discrete items, blending, solidification, encapsulation and alternative approaches. EPRI published the Implementation Guidance for the Nuclear Regulatory Commission Branch Technical Position on 'Concentration Averaging and Encapsulation, Revision 1' (EPRI Report 3002008189) in the September 2016 and it was made available to the public. (authors)

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DOE OSTI2014

Effective dialogue: Enhanced public engagement as a legitimising tool for municipal waste management decision-making

Highlights: • A review of public engagement in waste management decision-making is undertaken. • Enhanced public engagement is explored as a means to legitimise waste decisions. • Analytical–deliberative processes are explored as a tool for effective dialogue. • Considerations for integrating public values with technical analysis are outlined. • Insights into the design of appropriate public engagement processes are provided. - Abstract: The complexity of municipal waste management decision-making has increased in recent years, accompanied by growing scrutiny from stakeholders, including local communities. This complexity reflects a socio-technical framing of the risks and social impacts associated with selecting technologies and sites for waste treatment and disposal facilities. Consequently there is growing pressure on local authorities for stakeholders (including communities) to be given an early opportunity to shape local waste policy in order to encourage swift planning, development and acceptance of the technologies needed to meet statutory targets to divert waste from landfill. This paper presents findings from a research project that explored the use of analytical–deliberative processes as a legitimising tool for waste management decision-making. Adopting a mixed methods approach, the study revealed that communicating the practical benefits of more inclusive forms of engagement is proving difficult even though planning and policy delays are hindering development and implementation of waste management infrastructure. Adopting analytical–deliberative processes at a more strategic level will require local authorities and practitioners to demonstrate how expert-citizen deliberations may foster progress in resolving controversial issues, through change in individuals, communities and institutions. The findings suggest that a significant shift in culture will be necessary for local authorities to realise the potential of more inclusive decision processes. This calls for political actors and civic society to collaborate in institutionalising public involvement in both strategic and local planning structures.

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DOE OSTI2013

Experience of Non-Technological Waste Solidification with Polymers at Radium Institute - 13530

In the run of scientific and production activities in Radium Institute there are generated the liquid radioactive wastes (LRW) of the most various compositions, which are partially processed (with the use of cementation technology) as accumulated and removed to the special-purpose enterprise ('Radon') for a long-term storage. The process of cementation has wide practical application including the use for a long time at Radium Institute for solidification of aqueous solutions. One of the problems appearing at laboratory waste processing consists in a presence of organic substances in aqueous solutions and high acid concentration. Solidification of such waste (water-organic) also runs into a number of serious difficulties due to organic liquid and cement incompatibility. In this connection, development of advanced technologies with using high-tech polymers seems to be quite justified. (authors)

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DOE OSTI2019

Full-Scale Retrieval and Transfer System Mockup for Pneumatic Conveyance of High-Level Calcine Waste - 19563

The Idaho National Laboratory reprocessed spent nuclear fuel from 1953 to 1994. The reprocessing used solvent extraction to separate uranium, resulting in a high-level radioactive liquid waste. A calcination process was used to convert the liquid waste to a high-level radioactive granular solid, referred to as calcine. The calcine is stored in stainless-steel bins contained within six concrete vaults called the Calcined Solids Storage Facilities (CSSFs). The Calcine Disposition Project is tasked with demonstrating the ability to retrieve the calcine from the bins of CSSF 1 and transferring it to the bins of CSSF 6. CSSF 1 was constructed to be a final calcine repository, with no forethought of retrieval. It represents the greatest technical hurdle to calcine extraction of all the CSSFs. The challenges inherent with accessing the calcine, safely extracting it, and securely transporting it are copious and complex. To overcome those challenges in a timely and objective manner, a full-scale mockup will be constructed. The mockup includes a full-size model of a concentric group of bins from CSSF 1 and a storage vessel representing CSSF 6. Mockup equipment will include an air compressor, filtration, blower/vacuum, and retrieval devices. In addition to defining process parameters, the mockup testing scope will demonstrate the amount of residual calcine that can be expected to be in the bins following extraction. This will be key to preparing for closure of CSSF 1 following removal of the calcine. Once testing is complete, the mockup will constitute a model of the calcine extraction and transport system and will be prepared to fulfill a second advantageous objective: the operators that will carry out the calcine transfer from CSSF 1 to CSSF 6 will be trained using the mockup. The control system will be identical, the major pieces of equipment will be representative, and the procedures will be analogous; hence, high-fidelity training can take place at the mockup. Once radiological operations commence at CSSF 1, the mock-up's commission will still not be completed. If any problems arise during calcine transport, the mockup will be ready to serve as a simulator to more effectively reproduce dilemmas and deduce solutions. The mock-up's mission spans the duration of the project. Its usefulness begins with helping to identify process criteria. Operations personnel will benefit greatly from its use as a training tool. And finally, the immediate availability of a simulator to reproduce problems encountered during radiological extraction and transfer will be invaluable. The knowledge gained during this process will also be of continued benefit as future work is done to remove various types of calcine from the remaining CSSFs. The methodology of safe and secure pneumatic transfer of radioactive material may be of benefit to others throughout the U.S. Department of Energy complex. (authors)

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DOE OSTI2015

Processing and properties of a solid energy fuel from municipal solid waste (MSW) and recycled plastics

Highlights: • Briquetting was used to produce solid fuels from municipal solid waste and recycled plastics. • Optimal drying, processing temperature and pressure were found to produce stable briquettes. • Addition of waste plastics yielded heating values comparable with typical coal feedstocks. • This processing method improves utilization of paper and plastic diverted from landfills. - Abstract: Diversion of waste streams such as plastics, woods, papers and other solid trash from municipal landfills and extraction of useful materials from landfills is an area of increasing interest especially in densely populated areas. One promising technology for recycling municipal solid waste (MSW) is to burn the high-energy-content components in standard coal power plant. This research aims to reform wastes into briquettes that are compatible with typical coal combustion processes. In order to comply with the standards of coal-fired power plants, the feedstock must be mechanically robust, free of hazardous contaminants, and moisture resistant, while retaining high fuel value. This study aims to investigate the effects of processing conditions and added recyclable plastics on the properties of MSW solid fuels. A well-sorted waste stream high in paper and fiber content was combined with controlled levels of recyclable plastics PE, PP, PET and PS and formed into briquettes using a compression molding technique. The effect of added plastics and moisture content on binding attraction and energy efficiency were investigated. The stability of the briquettes to moisture exposure, the fuel composition by proximate analysis, briquette mechanical strength, and burning efficiency were evaluated. It was found that high processing temperature ensures better properties of the product addition of milled mixed plastic waste leads to better encapsulation as well as to greater calorific value. Also some moisture removal (but not complete) improves the compacting process and results in higher heating value. Analysis of the post-processing water uptake and compressive strength showed a correlation between density and stability to both mechanical stress and humid environment. Proximate analysis indicated heating values comparable to coal. The results showed that mechanical and moisture uptake stability were improved when the moisture and air contents were optimized. Moreover, the briquette sample composition was similar to biomass fuels but had significant advantages due to addition of waste plastics that have high energy content compared to other waste types. Addition of PP and HDPE presented better benefits than addition of PET due to lower softening temperature and lower oxygen content. It should be noted that while harmful emissions such as dioxins, furans and mercury can result from burning plastics, WTE facilities have been able to control these emissions to meet US EPA standards. This research provides a drop-in coal replacement that reduces demand on landfill space and replaces a significant fraction of fossil-derived fuel with a renewable alternative.

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DOE OSTI2021

Perovskite-Derived Cs 2 SnCl 6 –Silica Composites as Advanced Waste Forms for Chloride Salt Wastes

Advanced materials and processes are required to separate halides and fission products from complex salt waste streams associated with the chemical reprocessing of used nuclear fuels and molten salt reactor technologies for immobilization into chemically durable waste forms. Here, in this work, we explore an innovative concept using metal-halide perovskites as advanced host phases to incorporate Cs and Cl with very high waste loadings. Wet chemistry-synthesized Cs 2 SnCl 6 powders from CsCl salt solutions are successfully encapsulated into a silica matrix to form a composite using low-temperature spark plasma sintering with tunable Cs and Cl loadings up to 31 wt.% and 26 wt.%, respectively. Chemical durability testing of the composite waste forms by semi-dynamic leaching experiments demonstrates that incongruent leaching mechanism dominated. The metal-halide perovskite-silica composite waste forms display exceptional chemical durability with the long-term release rates of Cs and Cl comparable to or outperforming the state-of-the-art waste form materials but with significantly higher waste loadings. The scalable synthesis of the metal-halide perovskite from wet-chemistry processes opens up new opportunities in designing perovskite-glass composite waste forms for salt wastes with very high waste loadings and exceptional chemical durability for the sustainable development of advanced fuel cycles and next-generation reactor technologies.

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DOE OSTI2018

Vitrification of Hanford Tank Waste 241-AP-105 in a Continuous Laboratory-Scale Melter

Low-activity waste (LAW) stored in underground tanks on the Hanford site in Washington State is planned to be filtered for solids removal and processed through ion exchange columns for cesium removal at the Low-Activity Waste Pretreatment System facility. These pretreatment steps will allow the waste to be transferred to the Hanford Tank Waste Treatment and Immobilization Plant LAW facility for immobilization into glass. The liquid waste will be combined with glass-forming chemicals (GFCs) to form a waste feed slurry that can be fed to electric melters for vitrification. The process of continuously converting the aqueous feed slurry into a melt is dynamic and includes multiple reactions, degassing, and dissolution processes that depend on heat from the melt below. In this conversion process, waste components are partitioned into one of two streams: glass and off-gas. Processing information and chemical information associated with these waste product streams has been requested by Washington River Protection Solutions for actual tank waste from tank 241-AP-105 (referred to as AP-105). To acquire this type of information, a small-scale melter system was desired that would not require high volumes of input waste or the large resource commitment of a full-scale melter system, while also providing dynamic information that would be difficult to determine from batch reactions in a crucible system. A continuous laboratory-scale melter (CLSM), has been designed to operate with a continuous feeding process, while periodically pouring glass product and collecting off-gas. The CLSM vessel has been sized to collect the relevant process and chemical information from obtainable volumes of AP-105 waste samples. Two CLSMs were constructed: one in a non-radioactive environment for processing waste simulants and another in a fume hood capable of handling radioactive material for processing actual Hanford tank waste. This dual-system setup allowed for comparison between simulated and real tank waste with essentially identical test equipment. AP-105 waste simulant was first tested in the non-radioactive CLSM to determine the processability and desired operating window for the actual tank waste. Rhenium (Re) was added to the simulant to act as a surrogate for technetium-99 ( 99 Tc), a key waste component found in the actual tank waste. The partitioning of Re into the glass and off-gas products during the continuous feeding of simulant was determined, which allowed the Re retention, the mass flow rate of Re out of the CLSM via the glass product with respect to the mass flow rate of Re into the CLSM via the feed slurry, to be calculated. Key processing results and the average Re retention, from the CLSM test run with AP-105 simulant feed slurry are shown in Table ES.1.

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DOE OSTI2020

Continuous Laboratory-Scale Melter Runs for System Evaluation

The Waste Treatment and Immobilization Plant (WTP) will process and stabilize waste that is stored in underground tanks on the Hanford Site. Currently, the first phase of the planned WTP startup and operation, called Direct Feed Low-Activity Waste (DFLAW), involves directly feeding only the liquid portion of the waste to electric melters in the WTP Low-Activity Waste (LAW) Vitrification Facility without full pretreatment. A second portion of the tank waste, called high-level waste (HLW), is set to contain most of the radioactivity inventory.

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DOE OSTI2020

Developing and Implementing New Waste Chemistry Controls for Hanford's Double-Shell Tanks - 20041

Waste chemistry controls for the Hanford double-shell tanks (DSTs) were established in the 1980's in response to tank failures caused by stress corrosion cracking (SCC) at the Savannah River Site (SRS). The controls were established based on a combination of SRS chemistry limits and corrosion testing results. Conditions in the Hanford DSTs have changed over time, with the temperature in the majority of the DSTs dropping below 50 deg. C. Testing indicated that the original chemistry control specification and SCC testing performed in 2010 did not protect against pitting corrosion mechanisms - what is believed to have caused the failure of tank 241-AY-102. New waste chemistry controls are necessary to protect the DSTs from both SCC and pitting corrosion. Savannah River National Laboratory (SRNL), with input from the Tank Integrity Expert Panel (TIEP) Corrosion Subgroup (CSG), performed a statistically based investigation of nitrate and halide ion induced pitting corrosion. The investigation was intended to develop a comprehensive waste chemistry envelope that minimizes the risk of both SCC and pitting caused by halide and nitrate ions. The waste chemistry envelope needed to be robust enough to address future waste retrieval and process changes which could significantly change the waste composition of the DSTs. The experimental design allowed the statistically significant ions and their effect on pitting corrosion to be determined. SRNL developed the 'pitting factor' which is an empirical relationship between the statistically significant inhibitive species (hydroxide, and nitrite), and pitting inducing species (nitrate, chloride, and fluoride). The coefficients are weighted factors that show the degree of influence the species have on the propensity for pitting. New waste chemistry control limits were recommended by SRNL, and concurred with by the TIEP CSG, that incorporated the pitting factor along with other limits. The controls developed to reduce the risk of pitting corrosion were evaluated to determine if they also protected against SCC. Hundreds of test results were reviewed and compared against the proposed limits. With the exception of one test result, instances where cracking was observed corresponded to chemistry that was outside of the proposed limits - indicating that the chemistry controls developed for pitting also adequately addressed SCC concerns. Existing tank composition estimates were evaluated against the new chemistry controls - three current tank chemistries are suspect, and may not meet the new chemistry control requirements. These included the interstitial liquid (liquid associated with solids) of DSTs 241-AN-102, 241-AN-106, 241-AN-107, and 241-AY-101. Measures are ongoing to evaluate the tanks with the suspect chemistry. These include varying combinations of: performing additional evaluations (history of use, modeling); DST specific laboratory testing; and, pursuing core samples of the DSTs. (authors)

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DOE OSTI2015

Decontamination of organic wastes containing radionuclides - 15122

The Arvia Process is being adapted for use in the nuclear industry for the decontamination of oils containing radionuclides. This waste treatment process uses adsorption followed by electrochemical oxidation as an alternative technique to conventional incineration. A study has been carried out on components of the Arvia Process with the aim of understanding the changes in chemistry due to ionizing radiation. Samples of adsorbent in water have been exposed to gamma-rays from a Co-60 irradiator at absorbed doses of 3, 19, and 304 kGy. Preliminary results show that the concentration of inorganic ions and carbon in the water increased as a function of dose. This increase suggests that degradation of the adsorbent may take place at high doses. Further characterization of the microstructure and adsorption studies post-irradiation are planned. (authors)

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DOE OSTI2025

Vitrification Testing of HLW with High Phosphate

Projections of the number of high level waste (HLW) canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) (e.g., [1]) are based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier Department of Energy (DOE) melter designs, incorporates a glass bubbler system. The bubblers create active glass pool mixing and thereby improve heat and mass transfer and glass melting rate. The WTP HLW melters each have a glass surface area of 3.75 m 2 and depth of ~1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HLW waste processing rates can potentially be achieved by optimization of the feed and glass formulations, increasing the melter operating temperature above 1150⁰C, and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage.

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DOE OSTI2016

Final Report, University of California Merced: Uranium and strontium fate in waste-weathered sediments: Scaling of molecular processes to predict reactive transport

Objectives of the Project: 1. Determine the process coupling that occurs between mineral transformation and contaminant (U and Sr) speciation in acid-uranium waste weathered Hanford sediments. 2. Establish linkages between molecular-scale contaminant speciation and meso-scale contaminant lability, release and reactive transport. 3. Make conjunctive use of molecular- to bench-scale data to constrain the development of a mechanistic, reactive transport model that includes coupling of contaminant sorption-desorption and mineral transformation reactions. Hypotheses Tested: Uranium and strontium speciation in legacy sediments from the U-8 and U-12 Crib sites can be reproduced in bench-scale weathering experiments conducted on unimpacted Hanford sediments from the same formations; Reactive transport modeling of future uranium and strontium releases from the vadose zone of acid-waste weathered sediments can be effectively constrained by combining molecular-scale information on contaminant bonding environment with grain-scale information on contaminant phase partitioning, and meso-scale kinetic data on contaminant release from the waste-weathered porous media; Although field contamination and laboratory experiments differ in their diagenetic time scales (decades for field vs. months to years for lab), sediment dissolution, neophase nucleation, and crystal growth reactions that occur during the initial disequilibrium induced by waste-sediment interaction leave a strong imprint that persists over subsequent longer-term equilibration time scales and, therefore, give rise to long-term memory effects. Enabling Capabilities Developed: Our team developed an iterative measure-model approach that is broadly applicable to elucidate the mechanistic underpinnings of reactive contaminant transport in geomedia subject to active weathering.

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DOE OSTI2018

Effects of Blending and In-Tank Pretreatment on Direct Feed Hanford High Level Waste Vitrification - 18434

A direct feed high level waste (DFHLW) option is under consideration for early operations of the Hanford Tank Waste Treatment and Immobilization Plant (WTP). In this option, the Pretreatment Facility would be bypassed in order to support an earlier start-up of the HLW Vitrification Facility. For HLW, this would mean that ultrafiltration and caustic leaching that would otherwise have been performed either would not be performed or would be replaced by interim pretreatment functions such as in-tank washings. These changes could result in higher aluminum contents, higher chromium contents, higher fractions of supernate, and lower solids contents in the HLW feed. As a result, glass formulations and downstream vitrification operations will be impacted. In the present work, we investigate the effects of various waste blending and in-tank pretreatment scenarios on DFHLW glass waste loadings, canister counts, and processing rates. Eleven source tanks and five waste groups were selected for the studies of waste blending. In addition, the five waste groups selected were the subjects of an in-tank pretreatment study. Glass property-composition models and melter test data were used to calculate waste loadings, canister counts, processing rates, and treatment durations for a range of DFHLW scenarios. The processing scenarios were defined by the types of waste blending and in-tank pretreatment that were assumed. Blending cases were evaluated that ranged between the 'No Blend' and 'Total Blend' extremes and included pairwise blending (blending of two source tanks, either completely or in various proportions) and macro-batches formed from various combinations of the source tanks. Over 36,000 possible pairwise blending scenarios were evaluated and an optimal retrieval/blending sequence was identified. The waste loading of this optimal sequence is within 0.03 wt% of the 'Total Blend' case. Further, a total of 38 retrieval sequences were identified that have waste loadings within 0.1 wt% of the 'Total Blend' case. To evaluate the effects of in-tank pretreatment, an in-tank wash/settle/decant process was assumed and tank-specific wash factors were employed. Washing of the macro-batch blends gave a general increase in HLW loading, decrease in canister count, and decrease in glass yield. Glass yields are towards the low end of the values expected for the WTP, which could lead to lower than nominal glass production rates. The waste loading increases and canister count reductions with washing were small for two of the wastes indicating that direct treatment of the unwashed waste may be practical. For wastes that are relatively low in sulfate and halides, excessive washing is counterproductive. The results highlight the importance of maintaining high solids content in the HLW feed to maintain glass production rates. The results also illustrate that the optimum washing strategy will need to be evaluated on a tank-to-tank basis. (authors)

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DOE OSTI2017

Hot Isostatic Pressing of Engineered Forms of I-AgZ

Hot isostatic pressing (HIP) is being considered for direct conversion of 129 I-bearing materials to a radiological waste form. The removal of volatile radioactive 129 I from the off-gas of a nuclear fuel reprocessing facility will be necessary to comply with regulatory requirements regarding reprocessing facilities sited within the United States, and any iodine-containing media or solid sorbents generated by offgas abatement will require disposal. Zeolite minerals such as silver-exchanged mordenite (AgZ) have been studied as potential iodine sorbents and will contain 129 I as chemisorbed AgI. Oak Ridge National Laboratory (ORNL) has conducted several recent studies on the HIP of both iodine-loaded AgZ (I-AgZ) and other iodine-bearing zeolite minerals. The goal of these research efforts is to achieve a stable, highly leach resistant material that is reduced in volume as compared to bulk iodine-loaded I-AgZ. Through the use of HIP, it may be possible to achieve this with the addition of little or no additional materials (waste formers). Other goals for the process include that the waste form will be tolerant to high temperatures and pressures, not chemically hazardous, and that the process will result in minimal secondary waste generation. This document describes the preparation of 27 samples that are distinct from previous efforts in that they are prepared exclusively with an engineered form of AgZ that is manufactured using a binder. Iodine was incorporated solely by chemisorption. This base material is expected to be more representative of an operational system than were samples prepared previously with pure minerals.

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DOE OSTI2016

Waste Management Approach for a Potential Future U.S. Closed Fuel Cycle - 16233

The U.S. Department of Energy, Office of Nuclear Energy has chartered an effort to develop technologies to enable safe and cost effective recycle of commercial used nuclear fuel (UNF) in the U.S. Part of this effort includes the evaluation of exiting waste management technologies for effective treatment of wastes in the context of current U.S. regulations and development of waste forms and processes with significant cost and/or performance benefits over those existing. This study summarizes the results of these ongoing efforts with a focus on the highly radioactive primary waste streams. The primary streams considered and the recommended waste forms include: - Tritium separated from either a low volume gas stream or a high volume water stream. The recommended waste form is low-water cement in high integrity containers. - Iodine-129 separated from off-gas streams in aqueous processing. There are a range of potentially suitable waste forms. As a reference case, a glass composite material (GCM) formed by the encapsulation of the silver Mordenite (AgZ) getter material in a low-temperature glass is assumed. A number of alternatives with distinct advantages are also considered including a fused silica waste form with encapsulated nano-sized AgI crystals. - Carbon-14 separated from LWR fuel treatment off-gases and immobilized as a CaCO{sub 3} in a cement waste form. - Krypton-85 separated from LWR and SFR fuel treatment off-gases and stored as a compressed gas. - An aqueous reprocessing high-level waste (HLW) raffinate waste which is immobilized by the vitrification process in one of three forms: a single phase borosilicate glass, a borosilicate based glass ceramic, or a multi-phased titanate ceramic [e.g., synthetic rock (Synroc)]. - An undissolved solids (UDS) fraction from aqueous reprocessing of LWR fuel that is either included in the borosilicate HLW glass or is immobilized in the form of a metal alloy in the case of glass ceramics or titanate ceramics. - Zirconium-based LWR fuel cladding hulls and stainless steel (SS) fuel assembly hardware that are washed and super-compacted for disposal or as an alternative Zr purification and reuse (or disposal as low-level waste, LLW) by reactive gas separations. - Electrochemical process salt HLW which is immobilized in a glass bonded Sodalite waste form known as the ceramic waste form (CWF). - Electrochemical process UDS and SS cladding hulls which are melted into an iron based alloy waste form. Mass and volume estimates for each of the recommended waste forms based on the source terms from a representative flowsheet are reported. (authors)

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