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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,459 records · Page 81
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Deposit geometry and oxygen concentration spatial variations due to composition change in printed functionally graded components

Functionally graded materials (FGMs) with site specific chemical composition are commonly manufactured by directed energy deposition (DED). Although previous work fabricated an FGM with a compositional variation between a ferritic and austenitic alloy, difficulties arose due to variations in deposit shape with composition change. This problem also occurs for FGMs in literature; however, unlike other cases, the thermophysical properties of these two alloys were similar throughout the build. Here, we investigate the role of chemical composition and surface-active elements on deposit geometry during the manufacture of FGMs by laser DED. Single-track experiments for the relevant FGM compositions are analyzed with results from a well-tested, three-dimensional, transient numerical heat transfer and fluid flow model and thermodynamic calculations. Experiments showed deposit shape varied as a function of composition for constant laser power and scan speed. Thermodynamic analysis indicated that the oxygen solubility in the fusion zone varied significantly for each composition used for the FGM. Numerical modeling revealed that the change in fluid flow caused by Marangoni convection due to dissolved oxygen in the fusion zone were mainly responsible for the changes in deposit shape observed in experiments. Finally, because oxygen can be introduced into the fusion zone through the feedstock as well as the surrounding atmosphere, these findings elucidate a previously unconsidered aspect of process control during DED fabrication of FGMs.

36 MATERIALS SCIENCE↗
NASA NTRS2020

El Niño Related Tropical Land Surface Water and Energy Response in MERRA-2

Though El Niño events each have distinct evolutionary character they typically provide systematic large scale forcing for warming and increased drought frequency across the tropical continents. We assess this response in the MERRA-2 reanalysis and in a ten-member model AMIP ensemble. The lagged response (3-4 months) of mean tropical land temperature to El Niño warming in the Pacific Ocean is well represented. MERRA-2 reproduces the patterns of precipitation in the tropical regions, while the AMIP ensemble reproduces some regional responses better than others. Model skill is dependent on event forcing strength and temporal proximity to the peak of the sea surface warming. A composite approach centered on maximum Niño3.4 SSTs and lag relationships to energy fluxes and transports is used to identify mechanisms supporting tropical land warming. The composite necessarily moderates weather scale variability of the individual events, while retaining the systematic features across all events. We find that that reduced continental upward motions lead to reduced cloudiness and more shortwave radiation at the surface, as well as reduced precipitation. The increased shortwave heating at the land surface, along with reduced soil moisture leads to warmer surface temperature, more sensible heating and warming of the lower troposphere. While the composite provides a broad picture of the mechanisms governing the hydrologic response to El Niño forcing, the regional and temporal response in any given event can be quite variable. The 2015-16 El Niño, one of the strongest events, demonstrates some of the forced response noted in the composite, but with shifts in the evolution that depart from the composite, demonstrating the limitations of the composite and individuality of El Niño.

Michael G Bosilovich↗
DOE OSTI2024

Vibrational study of CO, O 2 , and H 2 Adsorbed on the CoCrFeNi (110) High Entropy Alloy Surface

The vibrational properties of CO, O 2 , and H 2 molecularly or dissociatively adsorbed on a CoCrFeNi(110) surface have been probed using highresolution energy loss spectroscopy (HREELS) and modeled using density functional theory (DFT) calculations. Large (~20 mm3) single-crystal, quaternary face-centered cubic CoCrFeNi was synthesized via a modified Czochralski technique. We show strong evidence that CO adsorbs primarily on bridge and on-top sites in compositionally varied local environments, which reflect the random, multielemental surface composition inherent in a high entropy alloy. A variation of adsorption sites is also found with oxygen, which exhibits two broad groups of modes. Comparison to previous photoemission and theoretical studies suggests that the higher energy modes consist primarily of local CrO x species, while the lower energy modes are due to oxygen atoms adsorbed on other metal sites. Unlike CO and O 2 , HREELS upon H 2 adsorption shows only two much narrower modes and is consistent with atomic adsorption on 3-fold hollow sites. The hypothesized adsorption sites for all three species are directly corroborated by our DFT calculations.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Influence of Realistic, Cyclic Atmospheric Cycles on the Pitting Corrosion of Austenitic Stainless Steels

Pitting corrosion was evaluated on stainless steels 304H, 304, and 316L the surfaces of which had ASTM seawater printed on them as a function of surface roughness after exposure to an exemplar realistic atmospheric diurnal cycle for up to one year. Methods to evaluate pitting damage included optical imaging, scanning electron microscopy imaging, profilometry analysis, and polarization scans. The developed cyclic exposure environment did not significantly influence pitting morphology nor depth in comparison to prior static exposure environments. Cross-hatching was observed in a majority of pits for all material compositions with the roughest surface finish (#4 finish) and in all surface finishes for the 304H composition. Evidence is provided that cross-hatched pit morphologies are caused by slip bands produced during the grinding process for the #4 finish or by material processing. Additionally, micro-cracking was observed in pits formed on samples with the #4 surface finish and was greatly reduced or absent for pits formed on samples with smooth surface finishes. This suggests that both a low RH leading to an MgCl 2 -dominated environment and a rough surface containing significant residual stress are necessary for micro-cracking. Finally, the use of various characterization techniques and cross sectioning was employed to both qualitatively and quantitatively assess pitting damage across all SS compositions and surface finishes.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Deformation and fracture characteristics of Al6092/SiC/17.5p metal matrix composite sheets due to heat treatments

Highlights: • Al{sub 2}Cu, Al{sub 4}Cu{sub 2}Mg{sub 8}Si{sub 7} and MgAl{sub 2} precipitations are formed between Al-matrix and SiC particle interface after T6-treatement • O-condition annealing decrease Al{sub 2}Cu intermetallic compound and increase elongation to fracture • 6092Al/SiCp composite at O-condition annealing is more sensitive to strain rate than the one heat treated by T6-treatment • Dimple density in the fracture surface of Al/SiCp composite varies as a function of heat treatment and strain rate - Abstract: In metal matrix composite (MMC) materials, the reaction between the metal matrix and reinforcement particles could change the composition of the matrix and the interface and lead to interfacial compounds. These intermetallic compounds may have either a deleterious effect to the mechanical properties or beneficial effect in enhancing the toughness and ductility of the composite. An aluminium 6092 alloy with 17.5% volume fraction silicon carbide (SiC) particles sheet manufactured by means of powder metallurgical method, heat treated to T6 condition, is used to obtain a fundamental understanding of the heat treatment effect on the fracture mechanism, the microstructural changes and the interface between the Al-matrix and SiC particles. Changes in the microstructure of the Al/SiCp and the topography of the fracture are investigated using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM) to characterize the precipitate and intermetallic compounds formed at the Al/Sic interface. X-ray diffraction (XRD) is utilized to characterize the phase formation and to give confidence in the results of TEM and EDS. Tensile tests with different strain rates (8 × 10{sup −5}, 8 × 10{sup −4}, 8 × 10{sup −3}, 8 × 10{sup −2} and 0.16 s{sup −1}) were carried out to study the toughness and to find a correlation between the strain rate and heat treatment. Under T6 condition, the results show that the mechanical property of this MMC is less ductile due to the formation of precipitations as a result of either the interaction between the Al and SiCp or from hardening precipitation treatment, e.g. Al{sub 2}Cu, Al{sub 4}Cu{sub 2}Mg{sub 8}Si{sub 7} and MgAl{sub 2}. O-condition annealing can reduce the detrimental effect of the intermetallic compounds in the interface region and improve the toughness and ductility of the material by decreasing the intermetallic compound (Al{sub 2}Cu). However, the Al/SiC sheet treated with O-condition annealing is more sensitive to the strain rate than the one treated with T6.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Nanofabrication of silicon surfaces for reduced virus adhesion

Nanofabrication is a remarkably effective technique to create desirable nanoscale patterns. Here, the effect of surface nanofabrication on altering virus adhesion to the substrates was examined. Arrays of nanoholes, 50 nm in diameter, 22 nm deep, and 100 nm in pitch distance, were created on silicon (Si) wafers by electron-beam lithography and reactive ion etching. MS2 coliphage, which is 26 ± 2 nm in diameter and is frequently used as a surrogate for human viruses, was applied to investigate the interaction between the virions and smooth or nanostructured Si surfaces. Scanning electron microscopy and atomic force microscopy along with surface wettability analyses revealed that the nanofabrication had the effect of reducing not only the number of viruses attached but also the strength of virus adhesion. These effects were ascribed to the presence of nanoholes, which were inaccessible to the virions due to the unique surface topographical parameters and the surface chemistry, resulting in the decrease of the overall solid contact area for MS2 attachment. The periodic spacing of the nanoholes also limited the unit landing area for MS2 particles, restricting the formation of MS2 aggregates and leading to the reduced amount of MS2 attachment. We anticipate that smart design of a surface’s chemical composition and nanostructure will offer a feasible solution to improve mitigations for controlling viral adhesion and transmission to and from food contact surfaces.

36 MATERIALS SCIENCE↗
NASA NTRS1983

Surface analyses of carbon fibers produced from polyacrylonitrile fibers at low carbonization temperatures

A process for producing carbon fibers from polyacrylonitrile at low carbonization temperatures was studied. The bulk and surface properties of fibers obtained after reaction with benzoic acid, air and carbonizing in nitrogen or a dilute acetylene atmosphere are discussed. All fiber products had different surface and internal compositions. Samples produced at temperatures up to 950 C and carbonized in nitrogen contained substantial quantities of nitrogen and oxygen at the surface. During carbonization, the surface nitrogen converted into two new forms, possibly nitrile and an azo or a new carbon-nitrogen bond. Samples carbonized in acetylene contained a carbon-rich surface stable to oxidation.

Cagliostro, D. E.↗
NASA NTRS1991

Conceptual design of a self-deployable, high performance parabolic concentrator for advanced solar-dynamic power systems

NASA has initiated technology development programs to develop advanced solar dynamic power systems and components for space applications beyond 2000. Conceptual design work that was performed is described. The main efforts were the: (1) conceptual design of self-deploying, high-performance parabolic concentrator; and (2) materials selection for a lightweight, shape-stable concentrator. The deployment concept utilizes rigid gore-shaped reflective panels. The assembled concentrator takes an annular shape with a void in the center. This deployable concentrator concept is applicable to a range of solar dynamic power systems of 25 kW sub e to in excess of 75 kW sub e. The concept allows for a family of power system sizes all using the same packaging and deployment technique. The primary structural material selected for the concentrator is a polyethyl ethylketone/carbon fiber composite also referred to as APC-2 or Vitrex. This composite has a nearly neutral coefficient of thermal expansion which leads to shape stable characteristics under thermal gradient conditions. Substantial efforts were undertaken to produce a highly specular surface on the composite. The overall coefficient of thermal expansion of the composite laminate is near zero, but thermally induced stresses due to micro-movement of the fibers and matrix in relation to each other cause the surface to become nonspecular.

Dehne, Hans J.↗
DOE OSTI2017

Effects of Solvent Composition on Liquid Range, Glass Transition, and Conductivity of Electrolytes of a (Li, Cs)PF 6 Salt in EC-PC-EMC Solvents

Electrolytes of 1 M LiPF 6 (lithium hexafluorophosphate) and 0.05 M CsPF 6 (cesium hexafluorophosphate) in EC-PC-EMC (ethylene carbonate-propylene carbonate-ethyl methyl carbonate) solvents of varying solvent compositions were studied for the effects of solvent composition on the lower limit of liquid range, viscosity (as reflected by the glass transition temperature), and electrolytic conductivity. In addition, a ternary phase diagram of EC-PC-EMC was constructed and crystallization temperatures of EC and EMC were calculated to assist the interpretation and understanding of the change of liquid range with solvent composition. A function based on Vogel-Fulcher-Tammann equation was fitted to the conductivity data in their entirety and plotted as conductivity surfaces in solvent composition space for more direct and clear comparisons and discussions. Changes of viscosity and dielectric constant of the solvents with their composition, in relation to those of the solvent components, were found to be underlying many of the processes studied.

Ding, Michael S. (ORCID:0000000293021032)↗
DOE OSTI2019

Identification of a Pt 3 Co Surface Intermetallic Alloy in Pt–Co Propane Dehydrogenation Catalysts

Bimetallic Pt-Co nanoparticles (NPs) were prepared and characterized by scanning transmission electron microscopy, in situ X-ray absorption spectroscopy, in situ synchrotron X-ray diffraction, and catalytic conversion for propane dehydrogenation with and without added H-2. In addition, the surface extended X-ray absorption fine structure (EXAFS) obtained by fitting the difference spectrum between the fully reduced and room-temperature-oxidized catalysts suggest that the surface structure remains Pt 3 Co, although the core changes from Pt to Pt 3 Co and to PtCo. At low Co loading, the bimetallic nanoparticles form a Pt3Co intermetallic surface alloy with Pt-rich core. With increasing Co loading, a full alloy forms where both the surface and NP compositions are Pt 3 Co. A further increase in Co loading leads to a Co-rich NP core, likely PtCo, with a surface of Pt 3 Co. Although Pt-Co intermetallic alloys form two different phases and several morphologies, the surface structures are similar in all catalysts. Although both monometallic Pt and Co are active for alkane dehydrogenation, all bimetallic Pt-Co catalysts are significantly more olefin selective than either single metal. The turnover rates of the bimetallic catalysts indicate that Pt is the active atom with little contribution from Co atoms. The high olefin selectivity is suggested to be due to Co acting as a less active structural promoter to break up large Pt ensembles in bimetallic NPs.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS2012

Development of IR Contrast Data Analysis Application for Characterizing Delaminations in Graphite-Epoxy Structures

Objective: Develop infrared (IR) flash thermography application based on use of a calibration standard for inspecting graphite-epoxy laminated/honeycomb structures. Background: Graphite/Epoxy composites (laminated and honeycomb) are widely used on NASA programs. Composite materials are susceptible for impact damage that is not readily detected by visual inspection. IR inspection can provide required sensitivity to detect surface damage in composites during manufacturing and during service. IR contrast analysis can provide characterization of depth, size and gap thickness of impact damage. Benefits/Payoffs: The research provides an empirical method of calibrating the flash thermography response in nondestructive evaluation. A physical calibration standard with artificial flaws such as flat bottom holes with desired diameter and depth values in a desired material is used in calibration. The research devises several probability of detection (POD) analysis approaches to enable cost effective POD study to meet program requirements.

Havican, Marie↗
NASA NTRS1975

Preliminary evaluation of a novel polyimide adhesive for bonding titanium and reinforced composites

A novel polyimide has been developed which shows promise as an adhesive for bonding titanium-to-titanium, titanium-to-polyimide composite and composite-to-composite with excellent lap shear strengths at room temperature and moderate strengths at 288 C. The adhesive is a high molecular weight polyimide made from commercially available monomers. The use of an ether as the solvent for the polymerization and for application of the polyamic acid enhanced the adhesive properties of the polyimide. At room temperature, P13N/glass composite bonded to titanium or to itself failed primarily in the surface layer of the composite, whereas at 260 C the failure was primarily cohesive. Failure of the P13N/unidirectional HT-S graphite composite-to-titanium bonded composites occurred in the composite regardless of the test temperature. Preliminary shear results with cross-plied P13N/HT-S graphite composite-to-composite specimens showed failure in the bonded surface fibers.

Progar, D. J.↗
DOE OSTI2025

Basin-Size Mapping: Prediction of Metastable Polymorph Synthesizability Across TaC–TaN Alloys

The sizes of the basins of attraction on the potential energy surface are helpful indicators in determining the experimental synthesizability of metastable phases. In principle, these basins can be controlled with changes in thermodynamic conditions such as composition, pressure, and surface energy. Herein, we use random structure sampling to computationally study how alloying smoothly perturbs basin of attraction sizes. The TaC 1-x N x pseudobinary is an ideal test system given the structural and polymorphic contrast of its parent compounds and their technological relevance as epitaxial substrates for Al 1-x Ga x N. While we find limited thermodynamic stability across all computationally observed phases, random structure sampling shows a significant composition region where the rocksalt basin dominates. As such, we predict the potential for the nonequilibrium synthesis of metastable rocksalt TaC 1-x N x alloys as substrates for Al 1-x Ga x N. At higher nitrogen concentrations, other low-energy metastable polymorphs emerge that continue to retain the hexagonal close packing suitable for III-N growth. Confidence in these trends was established through uncertainty quantification of the basin sizes and energy distributions; such analysis utilized the Beta and Dirichlet distributions. In conclusion, we also find (a) polymorph basin sizes can be rationalized in terms of energetic preferences for different coordination environments; and (b) basin sizes universally shrink with increasing nitrogen content, making the system more prone to amorphous growth.

36 MATERIALS SCIENCE↗
DOE OSTI2019

High-temperature, spectrally-selective, scalable, and flexible thin-film Si absorber and emitter

Solar thermal technologies have great potential to provide low-cost storage for solar energy. However, their efficiencies are limited by a lack of scalable, mechanically flexible, durable, yet highly-efficient spectrally-selective solar absorbers suitable for high temperatures at low solar concentrations. Here, we overcome these challenges by fabricating a scalable free-standing spectrally-selective thin-film Si absorber and emitter (SSTFS) composite. Its high-temperature emittance shows strong spectral selectivity, even at 595 °C. Thermal stability is proven by measuring optical properties before and after thermal cycling equivalent to one day of concentrated sunlight. Despite the use of crystalline Si, the fabricated SSTFS composite exhibits exceptional mechanical flexibility to cover most surface geometries. The SSTFS composite demonstrates the potential of high-temperature, efficient and flexible solar absorbers and thermal emitters to advance renewable solar energy with storage.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Let’s Stick Together: Interplay of Moisture, Particle Size, and Anatomical Fraction in the Flowability of Corn Stover Crumbles

Handling of agricultural waste biomass feedstocks (such as corn stover) is a persistent challenge in the production of biofuels and chemicals at integrated biorefineries. Inconsistent flowability and high feedstock variability creates equipment downtime and processing challenges. This work investigates the influence of anatomical fractionation and moisture content on the bulk solids handling behavior of corn stover crumbles. A combination of rotational shear testing, tribological measurements, and surface and sorption characterization techniques (inverse gas chromatography (IGC), dynamic vapor sorption (DVS), and electron microscopy) were used to evaluate the contributions of particle composition, size, and surface properties to flow behavior. Shear and frictional testing revealed that moisture content has the greatest effect on flowability, significantly increasing unconfined yield strength (ƒ c ) and reducing the flow function coefficient (F F C), regardless of anatomical fraction. While differences in surface energy were observed between fractions, particularly in polar contributions (γ AB ), these did not correspond to meaningful differences in flow behavior. Coarser 6 mm particles exhibited poorer flow performance than 4 mm crumbles, likely due to broader particle size distributions and increased particle interlocking. Taken together, these results suggest that anatomical fractionation provides minimal benefit from a bulk handling perspective. Moisture content and particle size heterogeneity dominate handling behavior, reinforcing the utility of unfractionated corn stover in processing environments. These insights can inform the design of more efficient and reliable feedstock processing systems for agricultural biomass in integrated biorefineries.

09 BIOMASS FUELS↗
NASA NTRS1974

Tribological properties of self-lubricating fluoride-metal composites to 900 C (1650 F): A review and some new developments

The friction and wear behavior of some fluoride-metal, self-lubricating composites are summarized. Fluoride-infiltrated sintered nickel alloy composites and plasma-sprayed, co-deposited fluoride-nickel alloy composites are described. The importance of proper surface-conditioning of the composites is stressed. Performance of fluoride-metal composites in some machine application evaluation is discussed.

Sliney, H. E.↗
NASA NTRS1976

Calculation of differential-turning barrier surfaces

The computation of composite differential-turn trajectory pairs is studied for 'fast-evader' and 'neutral-evader' idealizations introduced in earlier publications. Transversality and generalized corner conditions are examined and the joining of trajectory segments discussed. A criterion is given for the screening of 'tandem-motion' trajectory segments. Main focus is upon the computation of barrier surfaces. Fortunately, from a computational viewpoint, the trajectory pairs defining these surfaces need not be calculated completely, the final subarc of multiple-subarc pairs not being required. Some calculations for pairs of example aircraft are presented.

Kelley, H. J.↗