Search NASA⌕ Search

SEARCH · Search NASA

Results for “Direct Conversion”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,531 records · Page 85
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Anisotropic Thermal Response of Packed Copper Wire

The apparent thermal conductivity of packed copper wire test specimens was measured parallel and perpendicular to the axis of the wire using laser flash, transient plane source, and transmittance test methods. Approximately 50% wire packing efficiency was produced in the specimens using either 670- or 925-μm-diameter copper wires that both had an insulation coating thickness of 37 μm. The interstices were filled with a conventional varnish material and also contained some remnant porosity. The apparent thermal conductivity perpendicular to the wire axis was about 0.5–1 W/mK, whereas it was over 200 W/mK in the parallel direction. The Kanzaki model and an finite element analysis (FEA) model were found to reasonably predict the apparent thermal conductivity perpendicular to the wires but thermal conductivity percolation from nonideal wire-packing may result in their underestimation of it.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2017

Microstructural Analysis of the Effects of Thermal Runaway on Li-Ion and Na-Ion Battery Electrodes

Thermal runaway is a phenomenon that occurs due to self-sustaining reactions within batteries at elevated temperatures resulting in catastrophic failure. Here, the thermal runaway process is studied for a Li-ion and Na-ion pouch cells of similar energy density (10.5 Wh, 12 Wh, respectively) using accelerating rate calorimetry (ARC). Both cells were constructed with a z-fold configuration, with a standard shutdown separator in the Li-ion and a low-cost polypropylene (PP) separator in the Na-ion. Even with the shutdown separator, it is shown that the self-heating rate and rate of thermal runaway in Na-ion cells is significantly slower than that observed in Li-ion systems. The thermal runaway event initiates at a higher temperature in Na-ion cells. The effect of thermal runaway on the architecture of the cells is examined using X-ray microcomputed tomography, and scanning electron microscopy (SEM) is used to examine the failed electrodes of both cells. In conclusion, from examination of the respective electrodes, likely due to the carbonate solvent containing electrolyte, it is suggested that thermal runaway in Na-ion batteries (NIBs) occurs via a similar mechanism to that reported for Li-ion cells.

25 ENERGY STORAGE↗
DOE OSTI2018

Multicoordination Control Strategy Performance in Hybrid Power Systems

This paper evaluates a state-space methodology of a multi-input multi-output (MIMO) control strategy using a 2 × 2 tightly coupled scenario applied to a physical gas turbine fuel cell hybrid power system. A centralized MIMO controller was preferred compared to a decentralized control approach because previous simulation studies showed that the coupling effect identified during the simultaneous control of the turbine speed and cathode airflow was better minimized. The MIMO controller was developed using a state-space dynamic model of the system that was derived using first-order transfer functions empirically obtained through experimental tests. The controller performance was evaluated in terms of disturbance rejection through perturbations in the gas turbine operation, and setpoint tracking maneuver through turbine speed and cathode airflow steps. The experimental results illustrate that a multicoordination control strategy was able to mitigate the coupling of each actuator to each output during the simultaneous control of the system, and improved the overall system performance during transient conditions. On the other hand, the controller showed different performance during validation in simulation environment compared to validation in the physical facility, which will require a better dynamic modeling of the system for the implementation of future multivariable control strategies.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2018

Experimental Characterization and Modeling of Thermal Contact Resistance of Electric Machine Stator-to-Cooling Jacket Interface Under Interference Fit Loading

Cooling of electric machines is a key to increasing power density and improving reliability. This paper focuses on the design of a machine using a cooling jacket wrapped around the stator. The thermal contact resistance (TCR) between the electric machine stator and cooling jacket is a significant factor in overall performance and is not well characterized. This interface is typically an interference fit subject to compressive pressure exceeding 5 MPa. An experimental investigation of this interface was carried out using a thermal transmittance setup using pressures between 5 and 10 MPa. Furthermore, the results were compared to currently available models for contact resistance, and one model was adapted for prediction of TCR in future motor designs.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Techno-Economics of Cogeneration Approaches for Combined Power and Desalination From Concentrated Solar Power

For many decades, integration of concentrated solar power (CSP) and desalination relied solely on the use of conventional steam Rankine cycles with thermally based desalination technologies. However, CSP research focus is shifting toward the use of supercritical CO 2 Brayton cycles due to the significant improvement in thermal efficiencies. Here, we present a techno-economic study that compares the generated power and freshwater produced from a CSP system operated with a Rankine and Brayton cycle. Such a study facilitates co-analysis of the costs of producing both electricity and water among the other trade-off assessments. To minimize the levelized cost of water (LCOW), a desalination facility utilizing multi-effect distillation with thermal vapor compression (MED/TVC) instead of multistage flash distillation (MSF) is most suitable. The techno-economic analysis reveals that in areas where water production is crucial to be optimized, although levelized cost of electricity (LCOE) values are lowest for wet-cooled recompression closed Brayton cycle (RCBR) with MSF (12.1 cents/kWh e ) and MED/TVC (12.4 cents/kWh e ), there is only a 0.35 cents/kWh e increase for dry-cooled RCBR with MED/TVC to a cost of 12.8 cents/kWh e . In conclusion, this suggests that the best candidate for optimizing water production while minimizing both LCOW and LCOE is dry-cooled RCBR with MED/TVC desalination.

14 SOLAR ENERGY↗
DOE OSTI2019

Fuel Cell Backup Power System for Grid Service and Microgrid in Telecommunication Applications

This paper presents the feasibility and economics of using fuel cell backup power systems in telecommunication cell towers to provide grid services (e.g., ancillary services, demand response (DR)) as well as power for cell towers during emergency conditions. This study evaluates the strategic integration of clean, efficient, and reliable fuel cell systems with the grid for improved economic benefits. The backup systems can potentially enhance capabilities through information exchange with the power grid, which adds value for grid services that depend on location and time. The economic analysis focused on the potential revenue for distributed telecommunications fuel cell backup units to provide value-added power supply. This paper includes case studies on current fuel cell backup power locations and regional grid service programs. The grid service benefits and system configurations for different operation modes provide opportunities for expanding backup fuel cell applications responsive to grid needs. The objective of this work is primarily on how fuel cells can become a significant part of the telecom backup power fleet to reduce system costs, environmental impact, and dependence on fossil fuels, while ensuring continuity of indispensable service for mobile users. The study identifies different fuel cell applications and nano/microgrid approaches for an extensive network of fuel cells as distributed energy resources. The possibilities of various application scenarios extend to fuel cell technologies and microgrids for reliable power supply.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Liquid-Cooled Aluminum Silicon Carbide Heat Sinks for Reliable Power Electronics Packages

With recent advances in the state-of-the-art of power electronic devices, packaging has become one of the critical factors limiting the performance and durability of power electronics. To this end, this study investigates the feasibility of a novel integrated package assembly, which consists of copper circuit layer on an aluminum nitride (AlN) dielectric layer that is bonded to an aluminum silicon carbide (AlSiC) substrate. The entire assembly possesses a low coefficient of thermal expansion (CTE) mismatch which aids in the thermal cycling reliability of the structure. The new assembly can serve as a replacement for the conventionally used direct bonded copper (DBC) - Cu base plate - Al heat sink assembly. While improvements in thermal cycling stability of more than a factor of 18 has been demonstrated, the use of AlSiC can result in increased thermal resistance when compared to thick copper heat spreaders. To address this issue, we demonstrate that the integration of single phase liquid cooling in the AlSiC layer can result in improved thermal performance, matching that of copper heat spreading layers. This is aided by the use of heat transfer enhancement features built into the AlSiC layer. It is found that, for a given pumping power and through analytical optimization of geometries, either microchannels, pin fins and jets can be designed to yield a heat transfer coefficients of up to 65000 W m -2 K -1 , which can result in competitive device temperatures as Cu-baseplate designs, but with added reliability.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Erratum: 'Experimental Characterization and Modeling of Thermal Contact Resistance of Electric Machine Stator-to-Cooling Jacket Interface Under Interference Fit Loading'

Cooling of electric machines is a key to increasing power density and improving reliability. This paper focuses on the design of a machine using a cooling jacket wrapped around the stator. The thermal contact resistance (TCR) between the electric machine stator and cooling jacket is a significant factor in overall performance and is not well characterized. This interface is typically an interference fit subject to compressive pressure exceeding 5 MPa. An experimental investigation of this interface was carried out using a thermal transmittance setup using pressures between 5 and 10 MPa. The results were compared to currently available models for contact resistance, and one model was adapted for prediction of TCR in future motor designs.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Effect of Carbon Dioxide Recirculation and Pressure on Efficiency of the TIPS and ENEL Oxy-Coal Power Cycles

This paper presents the results of thermal efficiency of two coal based oxy-combustion thermodynamic cycles that are modeled using aspen plus. The objective of the present study is to perform a parametric analysis, investigating the effect of different recirculation ratios at different pressures on the efficiencies of the cycle named for the company, ENEL, and the thermo energy power system, TIPS, cycles using aspen plus® software. Variables include the flue gas recycle flow rate, the combustor temperature, and the operational pressure. Five recirculation ratios were investigated, ranging from 20% to 75%. It was determined that as the amount of recycled gas into the combustor increased, the thermal efficiency increased for both the TIPS and ENEL cycles. Here, the highest thermal efficiency for TIPS is 37% and for ENEL is 38%, both occurring at a 75% recirculation ratio. After investigation, since combustion temperature and specific heat capacity decreases at higher recirculation ratios, the mass flow rate was the dominant factor that contributes to the increase in thermal efficiency of the cycle. At each recirculation ratio, the effect of pressure is also determined. For ENEL, the increase in cycle efficiency is 10% over the pressure range of 1–12 bar at a recirculation ratio of 20%, while the increase in cycle efficiency is only 1.5% at a higher recirculation ratio of 75%. For TIPS, the cycle efficiency increases by 4% at the recirculation ratio of 20% and increases by 3% at the recirculation ratio of 75% for a pressure range of 50–80 bar.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2020

Process Failure Detection via Recurrence Quantification Analysis in a Slot-Rectangular Spouted Bed

A study was conducted to explore the applicability of recurrence and recurrence quantification analysis (RQA) to the detection of process failures in spouted bed reactor systems. Here, three different potential failure modes were examined in a transparent, cold flow slot-rectangular spouted bed. These being, a simulated air leak from a side wall of the reactor, a simulated gas leak from the top wall of the reactor, and simulated agglomeration of solids via introduction of larger “klinker” particles. Bed pressure drop time history data were collected and analyzed via generation of recurrence plots (RPs) and RQA parameters. In general, the simulated agglomeration case was quite easily detected via ever RQA Parameter examined, whereas the simulated air leaks were detected by only a single RQA parameter.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2022

Film Cooling Performance Prediction for Air and Supercritical CO 2

The current study explores the possibility of cooling the vanes and blades of a direct-fired sCO 2 turbine using film cooling. The operating conditions of a direct-fired sCO 2 cycle and thermophysical properties of the fluid at those conditions can alter the flow field characteristics of the coolant jet and its mixing with the mainstream. Very little information is present in the literature regarding the performance of film cooling geometries employing supercritical CO 2 . The objective of this study is to estimate the resulting film cooling effectiveness while also capturing the effects of the crossflow-to-mainstream velocity ratio on the coolant jet. Herein, a computational fluid dynamic model is used to study the coolant jet exiting a cylindrical hole located on a flat plate, with the coolant fed by an internal channel. Steady-state Reynolds-averaged Navier–Stokes equations were solved along with the (shear-stress transport) SST k–ω model to provide the turbulence closure. The operating conditions for the direct-fired sCO 2 turbine are obtained using an in-house Cooled Turbine Model. Numerical predictions revealed that the crossflow effects and jet lift-off were more pronounced in the case of sCO 2 when compared to air. Spatial distribution of flow field and cooling effectiveness are presented at different operating conditions.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2023

Physics-Informed Deep Learning-Based Proof-of-Concept Study of a Novel Elastohydrodynamic Seal for Supercritical CO 2 Turbomachinery

Supercritical carbon dioxide (sCO 2 ) power cycles show promising potential of higher plant efficiencies and power densities for a wide range of power generation applications such as fossil fuel power plants, nuclear power production, solar power, and geothermal power generation. sCO 2 leakage through the turbomachinery has been one of the main concerns in such applications. To offer a potential solution, we propose an elastohydrodynamic (EHD) seal that can work at elevated pressures and temperatures with low leakage and minimal wear. The EHD seal has a very simple, sleeve-like structure, wrapping on the rotor with minimal initial clearance at micron levels. Here, in this work, a proof-of-concept study for the proposed EHD seal was presented by using the simplified Reynolds equation and Lame’s formula for the fluid flow in the clearance and for seal deformation, respectively. The set of nonlinear equations was solved by using both the conventional Prediction–Correction (PC) method and modern Physics-Informed Neural Network (PINN). It was shown that the physics-informed deep learning method provided good computational efficiency in resolving the steep pressure gradient in the clearance with good accuracy. The results showed that the leakage rates increased quadratically with working pressures and reached a steady-state at high-pressure values of 15~20 MPa, where Q = 300 g/s at 20 MPa for an initial seal clearance of 255 μm. This indicates that the EHD seal could be tailored to become a potential solution to minimize the sCO 2 discharge in power plants.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2024

Effect of Substrate Temperature on the Electrochemical and Supercapacitance Properties of Pulsed Laser-Deposited Titanium Oxynitride Thin Films

Electrocatalytically active titanium oxynitride (TiNO) thin films were fabricated on commercially available titanium metal plates using a pulsed laser deposition method for energy storage applications. The elemental composition and nature of bonding were analyzed using X-ray photoelectron spectroscopy (XPS) to reveal the reacting species and active sites responsible for the enhanced electrochemical performance of the TiNO electrodes. Symmetric supercapacitor devices were fabricated using two TiNO working electrodes separated by an ion-transporting layer to analyze their real-time performance. The galvanostatic charge–discharge studies on the symmetric cell have indicated that TiNO films deposited on the polycrystalline titanium plates at lower temperatures are superior to TiNO films deposited at higher temperatures in terms of storage characteristics. For example, TiNO films deposited at 300 °C exhibited the highest specific capacity of 69 mF/cm 2 at 0.125 mA/cm 2 with an energy density of 7.5 Wh/cm 2 . The performance of this supercapacitor (300 °C TiNO) device is also found to be ~22% better compared to that of a 500 °C TiNO supercapacitor with a capacitance retention ability of 90% after 1000 cycles. Furthermore, the difference in the electrochemical storage and capacitance properties is attributed to the reduced leaching away of oxygen from the TiNO films by the Ti plate at lower deposition temperatures, leading to higher oxygen content in the TiNO films and, consequently, a high redox activity at the electrode/electrolyte interface.

30 DIRECT ENERGY CONVERSION↗