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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,567 records · Page 87
All sourcesNASA NTRSDOE OSTI
NASA NTRS1980

On the performance of explicit and implicit algorithms for transient thermal analysis

The status of an effort to increase the efficiency of calculating transient temperature fields in complex aerospace vehicle structures is described. The advantages and disadvantages of explicit and implicit algorithms are discussed. A promising set of implicit algorithms, known as the GEAR package is described. Four test problems, used for evaluating and comparing various algorithms, have been selected and finite element models of the configurations are discribed. These problems include a space shuttle frame component, an insulated cylinder, a metallic panel for a thermal protection system and a model of the space shuttle orbiter wing. Calculations were carried out using the SPAR finite element program, the MITAS lumped parameter program and a special purpose finite element program incorporating the GEAR algorithms. Results generally indicate a preference for implicit over explicit algorithms for solution of transient structural heat transfer problems when the governing equations are stiff. Careful attention to modeling detail such as avoiding thin or short high-conducting elements can sometimes reduce the stiffness to the extent that explicit methods become advantageous.

Adelman, H. M.↗
NASA NTRS1982

Applications of perturbation techniques

Two perturbation techniques were applied to two singular perturbation problems in heat transfer to obtain uniformly valid solutions which can serve as benchmarks for finite difference and finite element techniques. In the first problem, the method of strained parameters coupled with the application of a solvability condition is used to obtain a uniform solution for the problem of unsteady heat conduction in a long nearly circular cylinder. In the second problem, the method of matched asymptotic expansion coupled with Van Dyke's matching principle is used to obtain a uniform solution for the problem of one dimensional conduction-convection heat transfer of a uniform fluid flow.

Kandil, O. A.↗
DOE OSTI2018

Distributed Fiber Optic Arrays: Integrated Temperature and Seismic Sensing for Detection of CO 2 Flow, Leakage and Subsurface Distribution (Final Report)

This report describes the seismic and heat-pulse monitoring equipment, surveys, results and accomplishments of the fiber optic (FO) project funded by the U.S. Department of Energy (DOE) under Agreement Number DE-FE0012700. The formal title of the project is “Distributed Fiber Optic Arrays: Integrated Temperature and Seismic Sensing for Detection of CO 2 Flow, Leakage and Subsurface Distribution.” The project focuses on the field acquisition of FO data using Distributed Acoustic Sensing (DAS) arrays for subsurface imaging of geologic structure and to track the CO 2 migration in the injection interval using time-lapse techniques. A second component of the project uses a novel heat-pulse monitoring method that relies on Distributed Temperature Sensing (DTS) to evaluate near-field leakage of CO 2 or brine in and around the wellbore. The Southeast Regional Carbon Sequestration (SECARB) partnership hosted the project at the Anthropogenic Test site near Citronelle, Alabama after the original site host, the Kansas Geological Survey (KGS), experienced significant delays in permitting its CO 2 injection well at the Wellington Oil Field site in Kansas. The KGS project was later terminated in 2017 before an injection permit issued. A second field trial was planned for the Livingston Oil Field, located in Louisiana, but the site host ran into financial troubles and the project was terminated in 2015. A replacement field-site host was not found for the Livingston field trial. Both the Wellington, Kansas and Livingston, Louisiana projects were funded by DOE. A novel sensor platform referred to as the Modular Borehole Monitoring (MBM) system deployed at the Citronelle field site was utilized by the FO project. Two different seismic sensor technologies were incorporated in the Citronelle MBM system design including: (1) a semi-permanent, tubing-deployed, 18-level geophone array with custom hydraulic clamps; and (2) two, single mode optical fibers for Distributed Acoustic Sensing (DAS). Incorporation of the 18-level geophone array in the MBM system provided an ideal opportunity to compare the DAS response to conventional geophones. A heat-pulse monitoring system consisting of two, multi-mode optical fibers for Distributed Temperature Sensing (DTS) and copper heater element were also incorporated into the MBM package. This report provides an overview of the design of the MBM, DAS, and DTS equipment and the surveys performed during the study. The heat-pulse monitoring technique was used to diagnose a completion problem with observation well D-9-8 #2 where the MBM system was installed in 2012, thus successfully demonstrating its application for leak detection. In 2015, CO 2 unexpectedly arrived at the observation well approximately one year after CO 2 injection and heat-pulse monitoring ended. It was determined at this time that saltwater intrusion had likely penetrated the stainless-steel capillary tube containing the fibers and copper heater elements, thus preventing the heater from being used. DTS measurements indicated that the fiber had also degraded probably due to hydrogen darkening. It is recommended that the capillary tube be constructed of a more corrosive resistant material (e.g., Inconel) in the future should it be deployed in similar harsh downhole environments. Geophysical imaging of the subsurface and monitoring of the CO 2 were successful using DAS in the vertical seismic profile (VSP) survey configuration. A high resolution VSP image of the subsurface was obtained in 2014 using DAS, which exceeded our expectations in comparison to a lower resolution image obtained by SECARB in 2012 using an 80-level geophone array. A time-lapse image of the redistribution of CO 2 after injection ended in September 2014 was obtained using two DAS VSP surveys from June 2014 and December 2015, thus successfully demonstrating its application. DAS data were also acquired during a crosswell seismic survey conducted in 2014. Unfortunately, the DAS technique was not success in the crosswell survey configuration because the noise level was too high, increasing by a factor of ten, over the high frequency output (100-1,200) of the piezoelectric source.

58 GEOSCIENCES↗
DOE OSTI2020

Tailored Graphene Micropatterns by Wafer-Scale Direct Transfer for Flexible Chemical Sensor Platform

2D materials, such as graphene, exhibit great potential as functional materials for numerous novel applications due to their excellent properties. The grafting of conventional micropatterning techniques on new types of electronic devices is required to fully utilize the unique nature of graphene. However, the conventional lithography and polymer-supported transfer methods often induce the contamination and damage of the graphene surface due to polymer residues and harsh wet-transfer conditions. In this work, a novel strategy to obtain micropatterned graphene on polymer substrates using a direct curing process is demonstrated. Employing this method, entirely flexible, transparent, well-defined self-activated graphene sensor arrays, capable of gas discrimination without external heating, are fabricated on 4 in. wafer-scale substrates. Finite element method simulations show the potential of this patterning technique to maximize the performance of the sensor devices when the active channels of the 2D material are suspended and nanoscaled. This study contributes considerably to the development of flexible functional electronic devices based on 2D materials.

2D materials, Graphene, Microscale patterning, Che↗
DOE OSTI2020

Assessment of reverse gun taylor cylinder experimental configuration

Experimental efforts for Taylor-anvil impact tests have often been limited to near room temperature. The ‘Reverse Gun’ method proposed by Gust in 1982 allows for the Taylor impact specimen to be uniformly heated without temperature losses before impact. Through the use of finite element analysis, we explore two topics in this work. First, we examine whether the reverse gun experimental configuration is comparable to the traditional Taylor-anvil setup. Second, we assess the accuracy of several commonly employed flow strength models in terms of their ability to predict the reverse gun experimental results which involve dynamic loading conditions and complex thermo-mechanical coupling. The reverse gun simulations are performed for tantalum targets at initial temperatures in the range 295 K to 1295 K and velocities from 135 m/s to 242 m/s. We show that with suitable care in the modeling of the preheated reverse gun experiments one can make valuable assessments of flow strength models. Given the conditions explored, these observations probe the thermal softening, strain hardening, and strain rate sensitivity of the material.

42 ENGINEERING↗
DOE OSTI2022

Thermal conversion in air of rare-earth fluorides to rare-earth oxyfluorides and rare-earth oxides

Phase transformations of seven different rare-earth fluorides (i.e., REF3) where RE = La, Ce, Pr, Nd, Tm, Yb, Lu at temperatures ranging from 400–1400°C in air were investigated with X-ray diffraction. All of the REF3 compounds first transformed to oxyfluorides and then to oxides, with the exception of CeF3, which transformed directly to an oxide. This study focuses on the phase transitions of REF3 to REOx by simple heat-treatment processes in air and shows plausibility to remove RE elements from fluoride salt streams from molten salt reactors through fluoride-to-oxyfluoride or fluoride-to-oxide conversion mechanisms, which will result in precipitation. This could be used to remove fission product poisons from molten salt reactor waste streams. A waste form option for the resulting REOx products is lanthanide aluminoborosilicate (LABS) glass. To demonstrate this NdF3 was converted to Nd2O3 and immobilized in a LABS glass.

oxyfluoride, molten salt reactors, fluoride salt w↗
DOE OSTI2015

A flowing liquid lithium limiter for the Experimental Advanced Superconducting Tokamak

A program involving the extensive and systematic use of lithium (Li) as a “first,” or plasma-facing, surface in Tokamak fusion research devices located at Institute of Plasma Physics, Chinese Academy of Sciences, was started in 2009. Many remarkable results have been obtained by the application of Li coatings in Experimental Advanced Superconducting Tokamak (EAST) and liquid Li limiters in the HT-7 Tokamak—both located at the institute. In furtherance of the lithium program, a flowing liquid lithium (FLiLi) limiter system has been designed and manufactured for EAST. The design of the FLiLi limiter is based on the concept of a thin flowing film which was previously tested in HT-7. Exploiting the capabilities of the existing material and plasma evaluation system on EAST, the limiter will be pre-wetted with Li and mechanically translated to the edge of EAST during plasma discharges. The limiter will employ a novel electro-magnetic pump which is designed to drive liquid Li flow from a collector at the bottom of limiter into a distributor at its top, and thus supply a continuously flowing liquid Li film to the wetted plasma-facing surface. This paper focuses on the major design elements of the FLiLi limiter. In addition, a simulation of incoming heat flux has shown that the distribution of heat flux on the limiter surface is acceptable for a future test of power extraction on EAST.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2015

Error and uncertainty in Raman thermal conductivity measurements

We investigated error and uncertainty in Raman thermal conductivity measurements via finite element based numerical simulation of two geometries often employed -- Joule-heating of a wire and laser-heating of a suspended wafer. Using this methodology, the accuracy and precision of the Raman-derived thermal conductivity are shown to depend on (1) assumptions within the analytical model used in the deduction of thermal conductivity, (2) uncertainty in the quantification of heat flux and temperature, and (3) the evolution of thermomechanical stress during testing. Apart from the influence of stress, errors of 5% coupled with uncertainties of ±15% are achievable for most materials under conditions typical of Raman thermometry experiments. Error can increase to >20%, however, for materials having highly temperature dependent thermal conductivities or, in some materials, when thermomechanical stress develops concurrent with the heating. A dimensionless parameter -- termed the Raman stress factor -- is derived to identify when stress effects will induce large levels of error. Together, the results compare the utility of Raman based conductivity measurements relative to more established techniques while at the same time identifying situations where its use is most efficacious.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Evidence and modeling of turbulence bifurcation in L-mode confinement transitions on Alcator C-Mod

Analysis and modeling of rotation reversal hysteresis experiments show that a single turbulent bifurcation is responsible for the Linear to Saturated Ohmic Confinement (LOC/SOC) transition and concomitant intrinsic rotation reversal on Alcator C-Mod. Plasmas on either side of the reversal exhibit different toroidal rotation profiles and therefore different turbulence characteristics despite the profiles of density and temperature, which are indistinguishable within measurement uncertainty. Elements of this bifurcation are also shown to persist for auxiliary heated L-modes. The deactivation of subdominant (in the linear growth rate and contribution to heat transport) ion temperature gradient and trapped electron mode instabilities is identified as the only possible change in turbulence within a reduced quasilinear transport model across the reversal, which is consistent with the measured profiles and inferred heat and particle fluxes. Experimental constraints on a possible change from strong to weak turbulence, outside the description of the quasilinear model, are also discussed. These results indicate an explanation for the LOC/SOC transition that provides a mechanism for the hysteresis through the dynamics of subdominant modes and changes in their relative populations and does not involve a change in the most linearly unstable ion-scale drift-wave instability.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2023

Power Electronic Substrates for Space Restricted Application

High-power modules use substrates to house the semiconductor device and for electrical insulation. These substrates are constructed with thermally conductive dielectric material sandwiched between two metals to extract heat from semiconductor chips. Thus, the required cooling performance of a power module is linked to the substrate’s thermal performance and can vary based on the substrate technologies. In this study, four substrate technologies were evaluated for space-restricted applications: direct-bonded copper, an insulated metal substrate, a thermally annealed pyrolytic graphite–based insulated metal substrate, and direct-bonded aluminum, where the heat sink is directly attached without thermal interface materials. The finite element results suggest that the popular direct-bonded copper substrate has better thermal performance than the rest of the substrates for space-restricted applications. Furthermore, a modified direct-bonded copper is proposed to further improve thermal performance. The evaluation results show that the modified substrate can handle 30% more losses than its traditional counterpart.

Chowdhury, Shajjad↗
DOE OSTI2026

HygroThermFEM v1.0

HygroThermFEM is a Finite Element Method-based numerical calculation engine for solving 2-D heat and moisture transfer problems. This numerical engine is used in the THERM software tool, and its primary purpose is for the analysis of building envelopes (e.g., windows, walls, roofs, foundations, etc.). However, the engine can also be used for any heat and moisture transfer problems that require solving fundamental 2-D energy and mass transfer equations. Fluid flow solutions (Navier-Stokes momentum equations) are not included, but the correlations for various convection heat transfer situations are provided, including the translation of complex cavity geometries into those for which correlations are applicable. The calculation engine is written in C++ and includes an API for connecting to third-party tools.

Vidanovic, Dragan [Lawrence Berkeley National Labo↗
DOE OSTI2021

Synthesis and behavior of bulk iron nitride soft magnets via high-pressure spark plasma sintering

Abstract In this study, dense bulk iron nitrides (Fe x N) were synthesized for the first time ever using spark plasma sintering (SPS) of Fe x N powders. The Fe 4 N phase of iron nitride in particular has significant potential to serve as a new soft magnetic material in both transformer and inductor cores and electrical machines. The density of SPSed Fe x N increased with SPS temperature and pressure. The microstructure of the consolidated bulk Fe x N was characterized with X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and superconducting quantum interference device (SQUID) magnetometry. XRD revealed a primary phase of Fe 4 N with secondary phases of Fe 3 N and metallic iron. Finite element analysis (FEA) was also applied to investigate and explain localized heating and temperature distribution during SPS. The effects of processing on interface bonding formation and phase evolution were investigated and discussed in detail to provide insight into fundamental phenomena and microstructural evolution in SPSed Fe x N. Graphic abstract

36 MATERIALS SCIENCE↗
DOE OSTI2024

Adamantine 1.0: A Thermomechanical Simulator for Additive Manufacturing

Adamantine is a thermomechanical simulation code that is written in C++ and built on top of deal.II (Arndt et al., 2023), p4est (Burstedde et al., 2011), ArborX (Lebrun-Grandié et al., 2020), Trilinos (The Trilinos Project Team, 2020), and Kokkos (Trott et al., 2022). Adamantine was developed with additive manufacturing in mind and it is particularly well adapted to simulate fused filament fabrication, directed energy deposition, and powder bed fusion. Adamantine employs the finite element method with adaptive mesh refinement to solve a nonlinear anisotropic heat equation, enabling support for various additive manufacturing processes. It can also perform elastoplastic and thermoelastoplastic simulations. It can handle materials in three distinct phases (solid, liquid, and powder) to accurately reflect the physical state during different stages of the manufacturing process. To enhance simulation accuracy, adamantine incorporates data assimilation techniques (Asch et al., 2016). This allows it to integrate experimental data from sensors like thermocouples and infrared (IR) cameras. This combined approach helps account for errors arising from input parameters, material properties, models, and numerical calculations, leading to more realistic simulations that reflect what occurs in a particular print.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermal Analysis of Fermilab Mu2e Beamstop and Structural Analysis of Beamline Components

The Mu2e project at Fermilab National Accelerator Laboratory aims to observe the unique conversion of muons to electrons. The success or failure of the experiment to observe this conversion will further the understanding of the standard model of physics. Using the particle accelerator, protons will be accelerated and sent to the Mu2e experiment, which will separate the muons from the beam. The muons will then be observed to determine their momentum and the particle interactions occur. At the end of the Detector Solenoid, the internal components will need to absorb the remaining particles of the experiment using polymer absorbers. Because the internal structure of the beamline is in a vacuum, the heat transfer mechanisms that can disperse the energy generated by the particle absorption is limited to conduction and radiation. To determine the extent that the absorbers will heat up over one year of operation, a transient thermal finite element analysis has been performed on the Muon Beam Stop. The levels of energy absorption were adjusted to determine the thermal limit for the current design. Structural finite element analysis has also been performed to determine the safety factors of the Axial Coupler, which connect and move segments of the beamline. The safety factor of the trunnion of the Instrument Feed Through Bulk Head has also been determined for when it is supporting the Muon Beam Stop. The results of the analysis further refine the design of the beamline components prior to testing, fabrication, and installation.

Narug, Colin S.↗
DOE OSTI2024

Influence of Natural Gas Addition on Combustion Instabilities on a Lean-Premixed Hydrogen Flame

The influence of fuel composition on combustion instabilities in a high-pressure combustor operated with hydrogen and natural gas fuels is characterized. A micromix multi-stage injector with 19 elements is used to introduce hydrogen and natural gas premixed with heated air into an optically accessible combustor. As the equivalence ratio and flame temperature is varied along with change in hydrogen fraction in the fuel, self-excited longitudinal instabilities are observed in the combustor. The instability amplitude reduces considerably as hydrogen fraction is increased. This sensitivity differs at higher flame temperature, with large amplitude instabilities attenuating at lower hydrogen fractions for flames with more thermal power. Increasing hydrogen concentration is shown, through kinetic modeling, to decrease the bulk reaction timescale linearly with observed instability amplitude. Spatial distribution of heat release in the combustor evaluated from OH* chemiluminescence imaging reveals excitation of primarily the 2L mode in the combustion chamber at ~1100 Hz, at all equivalence ratios and fuel compositions. Increasing equivalence ratio and hydrogen addition decreases the length of the positively correlated region, which leads to instability dampening.

08 HYDROGEN↗
NASA NTRS1975

NASTRAN thermal analyzer status, experience, and new developments

The unique finite element based NASTRAN Thermal Analyzer originally developed as a general purpose heat transfer analysis incorporated into the NASTRAN system is described. The current status, experiences from field applications, and new developments are included.

Lee, H. P.↗
NASA NTRS1979

Is there liquid water on Europa

It is possible that tidal dissipation in an ice crust on Europa preserved a liquid water layer beneath it, provided that the three-body orbital resonance for Io, Europa, and Ganymede is ancient. The liquid water layer could be a continuing source of the observed surface frost. If Europa's water mantle were ever completely frozen, heating by tidal dissipation would not exceed that produced by radioactive elements, and the mantle would remain frozen.

Cassen, P.↗
NASA NTRS1980

Thermal metamorphism of primitive meteorites. XI - The enstatite meteorites: Origin and evolution of a parent body

The neutron activation data for Ag, As, Bi, Cd, Co, Cs, Cu, Ga, In, Rb, Se, Te, Tl, and Zn were obtained in samples of Abee heated to 1000-1400 C at low pressures. In addition, these elements were reported in nine enstatite achondrites and in the silicate part of the Mt. Egerton stony-iron. The data show trace element losses above 1000 C by diffusion-controlled processes with apparent activation energies of 8 to 55 kcal/mol; these data together with abundances of aubrites, Mt. Egerton, and E4-6 chondrites, and isotopic results link all enstatite meteorites to a common parent body. The data also indicate that aubrites and the Mt. Egerton material reflect fractional crystallization of a magma produced from enstatite chondrite-like parent material (E6) and the late introduction of chalcophiles and mobile elements transported by an FeS-Fe eutectic from an E4-6 region undergoing open-system metamorphism.

Biswas, S.↗