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DOE OSTI2026

Design of Multi-Engine Freight Locomotive

This final report documents the completed engineering design of a modular, multi-engine renewable natural gas (RNG) hybrid freight locomotive. The project delivered a full systems design, component selection, and production and test plans for a near-zero-emission, Tier 5–capable line-haul locomotive, but did not proceed to fabrication or field testing due to withdrawal of the designated engine supplier.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2016

Modeled Performance of the Hathaway Solar Patriot house - Washington D.C

This Dataset contains field research raw data, analysis spreadsheet, photos, and final report from the Hathaway Solar Patriot House Building America Case Study project. This dataset details the monitored and modeled performance of a solar home outside of Washington, D.C. We modeled the home energy performance using DOE 2.2, performed numerous short-terms tests on the home, and monitored its occupied performance for 29 months. The home used modular construction, solar water heating, a ground-coupled heat pump, efficient appliances, and compact fluorescent lighting to reduce its energy consumption by 35% compared to the Building America research benchmark home. The addition of 6kW of photovoltaics (PV) increased the savings to 67% compared to the Building America research benchmark. A more efficient shell to reduce space conditioning loads would have brought the home closer to its zero energy goals. However, even with efficient lighting and appliances, the lights, appliance and plug loads were a significant energy consumer. About 4 kW of PV was required to meet the needs of these loads alone. To achieve the zero energy goal with no further efficiency increases, the Hathaway house would need about 2.6 kW of PV in addition to the 6.0 kW it now has. Applying advanced efficiency measures available or being developed, such as heat-recovery ventilation, superinsulation, and electrochromic windows, could reduce the heating, cooling, and domestic hot water (DHW) energy use to less than 1700 kWh per year, an 88% reduction in these loads from the Building America Benchmark. At this efficiency level, the appliance and plug loads come to dominate energy consumption and account for nearly 70% of the total energy use. This analysis points out that even with highly effective energy-savings technologies (pushed beyond levels currently practical), whole-house energy use reduction by efficiency measures is only about 60% without also reducing the energy use of appliances and plug loads largely considered outside the designers jurisdiction.

Array↗

DOE OSTI2024

Effects of the U.S. inflation reduction act on SMR economics

The U.S. Inflation Reduction Act (IRA) of 2022 provides a wide array of tax credits and other incentives for low-carbon energy. The technology-neutral clean generation production tax credit (PTC) (Section 45Y of the U.S. Internal Revenue Code) and the technology-neutral investment tax credit (ITC) (Section 48E) lower the net cost of new electricity generation projects with zero or negative greenhouse gas emission rates. We evaluate the impact of the IRA legislation—specifically the PTC and ITC—on the cost-competitiveness of small modular reactors (SMRs). We use the Argonne Low-carbon Energy Analysis Framework (A-LEAF) model to calculate the capacity factor of an SMR with a range of hypothetical variable operating and maintenance (O&M) costs in the Electric Reliability Council of Texas (ERCOT) electricity market. We selected ERCOT for market modeling because of its competitive structure, available data, and extensive use in prior literature. We use a discounted cash flow model to calculate the SMR’s net present value based on the market prices and capacity factors from A-LEAF, hypothetical ranges of capital and variable O&M costs, and other input parameters, with or without the IRA tax credits. We determine the SMR owner’s optimal choice of PTC or ITC for the hypothetical ranges of capital and variable O&M costs. We also evaluate potential shifts in the SMR owner’s optimal choice of PTC or ITC based on historical patterns of nuclear capital cost overruns in the United States. We also assess the sensitivity of our results to longer PTC period and electricity prices from the New England market, which tend to be higher than electricity prices in ERCOT. We find that even with the IRA tax credits, only SMRs with low capital and variable O&M costs would be economically feasible in the low-price ERCOT market scenario modeled. A longer PTC period and higher-price market such as New England, however, would significantly expand the economic feasibility of SMRs in the United States.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

DOE OSTI2022

Operational Resilience of Nuclear-Renewable Integrated-Energy Microgrids

The increasing prevalence and severity of wildfires, severe storms, and cyberattacks is driving the introduction of numerous microgrids to improve resilience locally. While distributed energy resources (DERs), such as small-scale wind and solar photovoltaics with storage, will be major components in future microgrids, today, the majority of microgrids are backed up with fossil-fuel-based generators. Small modular reactors (SMRs) can form synergistic mix with DERs due to their ability to provide baseload and flexible power. The heat produced by SMRs can also fulfill the heating needs of microgrid consumers. This paper discusses an operational scheme based on distributed control of flexible power assets to strengthen the operational resilience of SMR-DER integrated-energy microgrids. A framework is developed to assess the operational resilience of SMR-DER microgrids in terms of system adaptive real-power capacity quantified as a response area metric (RAM). Month-long simulation results are shown with a microgrid developed in a modified Institute of Electrical and Electronics Engineers (IEEE)-30 bus system. The RAM values calculated along the operational simulation reflect the system resilience in real time and can be used to supervise the microgrid operation and reactor’s autonomous control.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2015

A simple object-oriented and open-source model for scientific and policy analyses of the global climate system – Hector v1.0

Simple climate models play an integral role in the policy and scientific communities. They are used for climate mitigation scenarios within integrated assessment models, complex climate model emulation, and uncertainty analyses. Here we describe Hector v1.0, an open source, object-oriented, simple global climate carbon-cycle model. This model runs essentially instantaneously while still representing the most critical global-scale earth system processes. Hector has a three-part main carbon cycle: a one-pool atmosphere, land, and ocean. The model's terrestrial carbon cycle includes primary production and respiration fluxes, accommodating arbitrary geographic divisions into, e.g., ecological biomes or political units. Hector actively solves the inorganic carbon system in the surface ocean, directly calculating air–sea fluxes of carbon and ocean pH. Hector reproduces the global historical trends of atmospheric [CO 2 ], radiative forcing, and surface temperatures. The model simulates all four Representative Concentration Pathways (RCPs) with equivalent rates of change of key variables over time compared to current observations, MAGICC (a well-known simple climate model), and models from the 5th Coupled Model Intercomparison Project. Hector's flexibility, open-source nature, and modular design will facilitate a broad range of research in various areas.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2014

DEVELOPMENT OF OPERATIONAL CONCEPTS FOR ADVANCED SMRs: THE ROLE OF COGNITIVE SYSTEMS ENGINEERING

Advanced small modular reactors (AdvSMRs) will use advanced digital instrumentation and control systems, and make greater use of automation. These advances not only pose technical and operational challenges, but will inevitably have an effect on the operating and maintenance (O&M) cost of new plants. However, there is much uncertainty about the impact of AdvSMR designs on operational and human factors considerations, such as workload, situation awareness, human reliability, staffing levels, and the appropriate allocation of functions between the crew and various automated plant systems. Existing human factors and systems engineering design standards and methodologies are not current in terms of human interaction requirements for dynamic automated systems and are no longer suitable for the analysis of evolving operational concepts. New models and guidance for operational concepts for complex socio-technical systems need to adopt a state-of-the-art approach such as Cognitive Systems Engineering (CSE) that gives due consideration to the role of personnel. This approach we report on helps to identify and evaluate human challenges related to non-traditional concepts of operations. A framework - defining operational strategies was developed based on the operational analysis of Argonne National Laboratory’s Experimental Breeder Reactor-II (EBR-II), a small (20MWe) sodium-cooled reactor that was successfully operated for thirty years. Insights from the application of the systematic application of the methodology and its utility are reviewed and arguments for the formal adoption of CSE as a value-added part of the Systems Engineering process are presented.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2014

Controlling O&M Costs of Advanced SMRs using Prognostics and Enhanced Risk Monitoring

Advanced small modular reactors (AdvSMRs) can contribute to safe, sustainable, and carbon-neutral energy production. The economics of small reactors (including AdvSMRs) will be impacted by the reduced economy-of-scale savings when compared to traditional light water reactors. The most significant controllable element of the day-to-day costs involves operations and maintenance (O&M). Enhancing affordability of AdvSMRs through technologies that help control O&M costs will be critical to ensuring their practicality for wider deployment.A significant component of O&M costs is the management and mitigation of degradation of components due to their impact on planning maintenance activities and staffing levels. Technologies that help characterize real-time risk of failure of key components are important in this context. Given the possibility of frequently changing AdvSMR plant configurations, approaches are needed to integrate three elements – advanced plant configuration information, equipment condition information, and risk monitors – to provide a measure of risk that is customized for each AdvSMR unit and support real-time decisions on O&M. This article describes an overview of ongoing research into diagnostics/prognostics and enhanced predictive risk monitors (ERM) for this purpose.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2014

Technology Solutions Case Study: Stud Walls with Continuous Exterior Insulation for Factory Built Housing

The Advanced Envelope Research effort will provide factory homebuilders with high performance, cost-effective alternative envelope designs. In the near term, these technologies will play a central role in meeting stringent energy code requirements. For manufactured homes, the thermal requirements, last updated by statute in 1994, will move up to the more rigorous IECC 2012 levels in 2013, the requirements of which are consistent with site built and modular housing. This places added urgency on identifying envelope technologies that the industry can implement in the short timeframe. The primary goal of this research is to develop wall designs that meet the thermal requirements based on 2012 IECC standards. Given the affordable nature of manufactured homes, impact on first cost is a major consideration in developing the new envelope technologies. This work is part of a four-phase, multi-year effort. Phase 1 identified seven envelope technologies and provided a preliminary assessment of three selected methods for building high performance wall systems. Phase 2 focused on the development of viable product designs, manufacturing strategies, addressing code and structural issues, and cost analysis of the three selected options. An industry advisory committee helped critique and select the most viable solution to move further in the research — stud walls with continuous exterior insulation. Phase 3, the subject of the current report, focused on the design development of the selected wall concept and explored variations on the use of exterior foam insulation. The scope also included material selection, manufacturing and cost analysis, and prototyping and testing.

Advanced envelope research↗

DOE OSTI2018

Design and Operation of an Electric Peaking/Industrial Steam Production Unit for SMRs

Various methods of Thermal Energy Storage (TES) can be coupled to nuclear (or renewable) power sources to help absorb grid variability caused by daily load demand changes and renewable intermittency. Our previous research has shown that coupling a sensible heat TES system to a Small Modular Reactor (SMR) allows the reactor to run at effectively nominal full power during periods of variable electric demand by bypassing steam to the TES system during periods of excess capacity. In this paper we demonstrate that this stored thermal energy can be recovered; allowing the TES system to act as a peaking unit during periods of high electric demand, or used to produce steam for ancillary applications such as desalination. For both applications the reactor can operate continuously at approximately 100% power.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Hardware Design of a 1.7 kV SiC MOSFET Based MMC for Medium Voltage Motor Drives

Abstract—This paper presents the hardware design of a 7 kV dc bus,1 MVA, 0-1,000 Hz, 1.7 kV SiC MOSFET based medium voltage variable speed drive (MVVSD)1. The system is based on a 7-level three-phase modular multilevel converter (MMC). The full in-depth design, development, and testing of this prototype are provided, including MMC submodule development, arm inductor design, control hardware realization, system integration and thermal analysis. Finally, experimental results demonstrate the excellent performance of the 1.7 kV SiC MOSFET based submodule and the 1 MW, 7 kV MVVSD as a unity in various operation modes

SiC MOSFET, Modular Multilevel Converter, Medium V↗

DOE OSTI2017

Irradiated AGR 2 Compact 4-3-1 Examination Plan

This plan describes post-irradiation examination activities (safety testing and post-safety test analyses) to be performed by Oak Ridge National Laboratory on irradiated Compact 4-3-1 taken from the Advanced Gas Reactor (AGR) experiment, AGR 2. This work will be performed in accordance with the Statement of Work for PIE and Safety Testing of Pebble Bed Modular Reactor Limited Fuel at ORNL.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2021

Fault location in High Voltage Multi-terminal dc Networks Using Ensemble Learning

Precise location of faults for large distance power transmission networks is essential for faster repair and restoration process. High Voltage direct current (HVdc) networks using modular multi-level converter (MMC) technology has found its prominence for interconnected multi-terminal networks. This allows for large distance bulk power transmission at lower costs. However, they cope with the challenge of dc faults. Fast and efficient methods to isolate the network under dc faults have been widely studied and investigated. After successful isolation, it is essential to precisely locate the fault. The post-fault voltage and current signatures are a function of multiple factors and thus accurately locating faults on a multi-terminal network is challenging. In this paper, we discuss a novel data-driven ensemble learning based approach for accurate fault location. Here we utilize the eXtreme Gradient Boosting (XGB) method for accurate fault location. The sensitivity of the proposed algorithm to measurement noise, fault location, resistance and current limiting inductance are performed on a radial three-terminal MTdc network designed in Power System Computer Aided Design (PSCAD)/Electromagnetic Transients including dc (EMTdc).

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2021

Optimizing Ventilation Using Low-Cost Sensors to Improve Health, Safety, and Energy Efficiency

Air is the primary carrier of hazards within a space, whether it be hazardous byproducts of laboratory research activities or airborne pathogens. As a result, building ventilation is a primary defense against unseen airborne hazards. Critical laboratory facilities require effective mitigation of exposure to research-related, airborne hazards, providing a proving ground for effective ventilation strategies that optimize safety of occupants and reduce energy use. The heart of smart laboratory building operation is dynamic, analytics-based ventilation, which requires an in-depth intimate knowledge of building environmental conditions achieved through contaminant-detection systems. Unfortunately, currently many contaminant-detection solutions are expensive, elaborate systems that raise barriers for building managers. Through the successful deployment of a novel low-cost, modular sensor technology, we have developed a demand-control ventilation protocol effective in improving safety and reducing energy in critical laboratory environments. In this article, we will highlight best practices and lessons learned through this deployment that can be applied beyond laboratories. This article describes a low-cost sensor to support providing a safe, healthy building environment and reduce energy use through effective and efficient ventilation.

dynamic management of indoor air quality↗

DOE OSTI2023

Waste Attributes of SMRs Scheduled for Near Term Deployment

This is a short presentation as part of a "roundtable" panel on Back-end Fuel Cycle Implications of Advanced Reactor Fuel Cycles. It covers an evaluation of waste generation rates projected for small modular reactors expected to be constructed this decade which are compared to a reference gigawatt-scale light water reactor like those in the current commercial fleet. For ease of comparison, results are normalized per unit of electricity generated.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Exploring the Potential of Factory Installed Solar + Storage for Homebuilding

In recent years, an increasing number of grid disruptions due to intense weather events, natural disasters, and high peak loads resulted in increased interest in energy-resilient homes. Solar + storage (S+S) as an energy resiliency solution can provide continuity, onsite generation, and backup power during critical events. This project explored factory-installed solar plus storage (FISS) to overcome first cost and installation barriers and bring this resiliency solution to scale for single-family affordable and market-rate homebuyers. Guided by the principles of Lean manufacturing, the team explored how factories building high-performance zero energy modular homes can incorporate S+S into their existing construction system while improving quality and productivity and reducing the costs of the resilient energy system.

ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION,↗

DOE OSTI2023

Intern Poster Session

This poster has been developed for display during the 2023 Intern Poster Session. The poster is apart of the Nuclear Research and Experiments category. The focus of this poster is on the modifications made to the design of an integral effect test (IET) facility currently being designed for a new Small Modular Reactor (SMR) design. My contributions made to the IET facility are laid out along with an explanation on some of the aspects of designing a new nuclear reactor. This poster covers the ideas and importance of scaling and IET facilities with the context of the standards set by the NRC. There are also graphics of some other examples of IET facilities developed for other reactor designs. My contributions include designing the piping and instrumentation layout of the IET facility using CAD software. This is a key step in the process of designing this IET facility and needs to be designed to avoid excessive head loss.

42 ENGINEERING↗

DOE OSTI2016

Simulation of fission gas diffusion in UO{sub 2} by vacancy clusters

The low solubility of fission gas in nuclear fuel leads to inter- and intra-granular bubbles. These bubbles affect performance of the fuel rod and increase the fuel temperature through the increase of porosity in the fuel pellets and decreased thermal conductivity across the pellet-clad gap as gas is released into the plenum. The nucleation, growth, and inter-connectivity of the fission gas bubbles ultimately depend on the diffusivity of gas atoms through the fuel matrix. Using mechanisms and data previously established from density functional theory (DFT) and empirical potential calculations, diffusion and reaction models have been derived for xenon atoms, uranium atoms, and vacancies in the substitutional and interstitial locations. Although similar to previous models, the diffusion and reaction rates have been re-derived in a more robust manner. Previous studies have under-predicted the experimentally observed diffusivity of xenon atoms in UO{sub 2}, however it has been previously shown that by including xenon atoms bound to two vacancies, the calculated diffusivity approaches the measured data. The derived model for species diffusion and inter-species reactions has been implemented in the MARMOT phase-field code in a modular structure so as to capture the enhanced diffusion of xenon due to bound gas + vacancy-cluster movement. The MARMOT code allows for the diffusion, reaction, and source rates to be solved simultaneously, resulting in steady state or transient concentrations of each species, and ultimately the diffusion behavior of xenon atoms. By including the diffusion of clusters of different combinations of xenon and vacancies, the calculated diffusivity more closely captures the measured diffusivity of xenon when using preliminary parameters. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2017

Applying State-of-the-Art Tools for Safety-Optimized D and D - 17410

Decommissioning, Demolition and Disposal of 'hot' facilities (D3) is a relatively new science to the extent it has been part our public consciousness for ∼50-years. Due to the high hazard of uncontrolled exposure and the possibility of environmental release, the technologies applied to D3 have not embraced many of the recently developed engineering tools, especially those that leverage the digital and optical advances of the past 10-years. This summary paper provides an overview of how we are layering readily available technologies with sophisticated techniques to D3, ranging from agile program management to advanced modular construction to augmented reality. Using this approach, we are significantly improving safety and ALARA aspects while saving costs, optimizing schedules, maintaining quality and engaging the customer and the regulator in the D3 environment. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗