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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

I. Final Report for DOE SBIR Phase I Project DE-SC0013795 Final Report for DOE SBIR Phase I Project DE-SC0013795 Microtron-based Compact, Portable Gamma-Ray Source

Microtron-based Compact, Portable Gamma-Ray Source. The objective of Phase I of this project was to produce a conceptual design of a prototype compact microtron electron accelerator, which could be designed, built, and demonstrated in Phase II of the project. The conceptual design study included an analysis of the parameters of the microtron and its components, and the expected performance of the prototype microtron as a source of x-rays and/or RF neutrons in the MeV energy range. The major components of the microtron are the magnet, the accelerating system, the power system, the vacuum system, the control system, the beam extraction system and the targets to produce x-rays (and/or neutrons). Our objectives for the design of the prototype were for it to be compact, cost-effective, capable of producing high intensity x-ray (an/or neutron) fluxes. In addition, the prototype was to be easily assembled and disassembled so that components could be easily replaced. The main parameters for the prototype are the following: the range of electron kinetic energies, the output power, the RF frequency band (X-band, C-band, or S-Band), the type of injection (Type I or Type II), the magnet type, i.e. permanent magnet, electromagnet, or a hybrid combination of permanent and electromagnet. The results of the Phase I study and analysis for a prototype microtron are the following: The electron energy range can be varied from below 6 MeV to 9 MeV, the optimal frequency range is S-Band (2-4 GHz) RF frequency, Type II injection (described below), and the magnet type is the hybrid version. The prototype version will be capable of producing gamma ray doses of ~1800 R/min-m and neutron fluxes of up to ~6 x 10 10 n/s with appropriate targets. The results of the Phase I study and analysis are provided below. The proposed Phase II plan was to demonstrate the prototype at low beam power. In the subsequent Phase III, high power tests would be performed, and the design of commercial versions of microtrons with various energies, sizes and types would be produced and marketed, including a more compact and more portable 6 MeV battery-powered model that more closely meets the requirements in the original FOA topic description. In the course of the Phase I study, we also identified another microtron version, one that was larger (not compact) and more powerful than that of the Phase II prototype, which could serve as an intense source of photo- neutrons, up to 4 x 10 12 n/s for use in nuclear medicine, short-lived isotope production, or other applications. In addition, it could produce gamma dose rates up to 130 kR/min-m with a heavy metal bremsstrahlung target. The results and specifications of this were submitted to IPAC16 (Reference [12]) the paper is included in Addendum B. Because this version was beyond the scope of the Phase I project, there is no additional description in the Final Report.

43 PARTICLE ACCELERATORS↗

Creep Behavior of Compact γ′-γ″ Coprecipitation Strengthened IN718-Variant Superalloy

The development of high-temperature heavy-duty turbine disk materials is critical for improving the overall efficiency of combined cycle power plants. An alloy development strategy to this end involves superalloys strengthened by ‘compact’ γ′-γ″ coprecipitates. Compact morphology of coprecipitates consists of a cuboidal γ′ precipitate such that γ″ discs coat its six {001} faces. The present work is an attempt to investigate the microstructure and creep behavior of a fully aged alloy exhibiting compact coprecipitates. We conducted heat treatments, detailed microstructural characterization, and creep testing at 1200 °F (649 °C) on an IN718-variant alloy. Our results indicate that aged IN718-27 samples exhibit a relatively uniform distribution of compact coprecipitates, irrespective of the cooling rate. However, the alloy ruptured at low strains during creep tests at 1200 °F (649 °C). At 100 ksi (689 MPa) load, the alloy fails around 0.1% strain, and 75 ksi (517 MPa) loading causes rupture at 0.3% strain. We also report extensive intergranular failure in all the tested samples, which is attributed to cracking along grain boundary precipitates. The results suggest that while the compact coprecipitates are indeed thermally stable during thermomechanical processing, the microstructure of the alloy needs to be optimized for better creep strength and rupture life.

36 MATERIALS SCIENCE↗

Compact scalars at the cosmological collider

Abstract We study the dynamics of scalar fields with compact field spaces, or axions, in de Sitter space. We argue that the field space topology can qualitatively affect the physics of these fields beyond just which terms are allowed in their actions. We argue that the sharpest difference is for massless fields — the free massless noncompact scalar field does not admit a two-point function that is both de Sitter-invariant and well-behaved at long distances, while the massless compact scalar does. As proof that this difference can be observable, we show that the long-distance behavior of a heavy scalar field, and thus its cosmological collider signal, can qualitatively change depending on whether it interacts with a light compact or noncompact scalar field. We find an interesting interplay between the circumference of the field space and the Hubble scale. When the field space is much larger than Hubble, the compact field behaves similarly to a light noncompact field and forces the heavy field to dilute much faster than any free field can. However, depending on how much smaller the field space is compared to Hubble, the compact field can cause the heavy scalar to decay either faster or slower than any free field and so we conclude that there can be qualitative and observable consequences of the field space’s topology in inflationary correlation functions.

Physics↗

Non-compact gauge groups, tensor fields and Yang-Mills-Einstein amplitudes

Abstract Scattering amplitudes in Yang-Mills-Einstein theories have been investigated mostly for compact gauge groups. While non-compact gauge groups are not physically viable in Yang-Mills theory, non-compact gaugings feature prominently in the supergravity literature, where any choice of perturbative vacuum spontaneously breaks the gauge group to a compact subgroup. In this paper, we formulate double-copy constructions for several five-dimensional$$ \mathcal{N} $$ N = 2 supergravities with non-compact gauge groups. On one side of the double copy, we employ amplitudes from a super-Yang-Mills theory with a massive hypermultiplet. On the other, we use amplitudes from particular non-supersymmetric Yang-Mills-scalar theories with massive fermions, chosen to obey constraints coming from color/kinematics duality. Supergravities with massive self-dual tensors in five dimensions are also considered, showing that tensors are straightforwardly realized as double copies of gauge-theory fermions with suitable choices of signs in the corresponding solutions of the Dirac equation. We present several examples of these constructions, noting in particular the appearance of Heisenberg groups in the supergravity gauge symmetry and, in some cases, the possibility of exotic tensor-vector matter couplings.

Physics↗

Detection and analysis of particles with failed SiC in AGR-1 fuel compacts

As the primary barrier to release of radioactive isotopes emitted from the fuel kernel, retention performance of the SiC layer in tristructural isotropic (TRISO) coated particles is critical to the overall safety of reactors that utilize this fuel design. Most isotopes are well-retained by intact SiC coatings, so pathways through this layer due to cracking, structural defects, or chemical attack can significantly contribute to radioisotope release. In the US TRISO fuel development effort, release of 134 Cs and 137 Cs are used to detect SiC failure during fuel compact irradiation and safety testing because the amount of cesium released by a compact containing one particle with failed SiC is typically ten or more times higher than that released by compacts without failed SiC. Compacts with particles that released cesium during irradiation testing or post-irradiation safety testing at 1600–1800 °C were identified, and individual particles with abnormally low cesium retention were sorted out with the Oak Ridge National Laboratory (ORNL) Irradiated Microsphere Gamma Analyzer (IMGA). X-ray tomography was used for three-dimensional imaging of the internal coating structure to locate low-density pathways through the SiC layer and guide subsequent materialography by optical and scanning electron microscopy. In addition, all three cesium-releasing particles recovered from as-irradiated compacts showed a region where the inner pyrocarbon (IPyC) had cracked due to radiation-induced dimensional changes in the shrinking buffer and the exposed SiC had experienced concentrated attack by palladium; SiC failures observed in particles subjected to safety testing were related to either fabrication defects or showed extensive Pd corrosion through the SiC where it had been exposed by similar IPyC cracking.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

SIT 45: An interacting, compact, and star-forming isolated galaxy triplet

The underlying scenario of the formation and evolution of galaxy triplets is still uncertain. Mergers of galaxies in isolated triplets give us the opportunity to study the already complex merging process, with minimal contamination of other environmental effects that potentially allow and accelerate galaxy transitions from active star-forming to passive galaxies. The merging system SIT 45 (UGC 12589) is one of 315 systems in the SDSS-based catalogue of Isolated Triplets (SIT); it is an unusual isolated galaxy triplet, consisting of three merging late-type galaxies. The main aims of this work are to study the dynamical evolution and star formation history (SFH) of SIT 45, as well as its dependence on its local and large-scale environment. Methods. To study its dynamics, parameters such as the velocity dispersion (σ v ), the harmonic radius (R H ), the crossing time (H 0 t c ), and the virial mass (M vir ), along with the compactness of the triplet (S) were considered. To investigate the possible dependence of these dynamical parameters on the environment, the tidal force Q parameters (both local and large-scale) and the projected local density (η k ) were used. To constrain the SFH, we used CIGALE to fit its observed spectral energy distribution using multiwavelength data from the ultraviolet to the infrared. SIT 45 is one of the most compact triplets in the SIT, and it is also more compact than triplets in other samples. According to its SFH, SIT 45 presents star formation, where the galaxies also present recent (~200 Myr) star formation increase, indicating that this activity may have been triggered by the interaction. Its dynamical configuration suggests that the system is highly evolved in comparison to the SIT. However, this is not expected for systems composed of star-forming late-type galaxies, based on observations in compact groups. We conclude that SIT 45 is a system of three interacting galaxies that are evolving within the same dark matter halo; its compact configuration is a consequence of the ongoing interaction rather than being due to a long-term evolution (as suggested from its H 0 t c value). We consider two scenarios for the present configuration of the triplet, one where one of the members is a tidal galaxy, and another where this galaxy arrives to the system after the interaction. Both scenarios need further exploration. The isolated triplet SIT 45 is therefore an ideal system to study short timescale mechanisms (~10 8 yr), such as starbursts triggered by interactions which are more frequent at higher redshift.

79 ASTRONOMY AND ASTROPHYSICS↗

The next generation Virgo Cluster Survey. XII. Stellar populations and kinematics of compact, Low-mass early-type galaxies from Gemini GMOS-IFU Spectroscopy

We present Gemini Multi Object Spectrograph integral-field unit (GMOS-IFU) data of eight compact, low-mass early-type galaxies (ETGs) in the Virgo cluster. We analyze their stellar kinematics and stellar population and present two-dimensional maps of these properties covering the central 5″ × 7″ region. We find a large variety of kinematics, from nonrotating to highly rotating objects, often associated with underlying disky isophotes revealed by deep images from the Next Generation Virgo Cluster Survey. In half of our objects, we find a centrally concentrated younger and more metal-rich stellar population. We analyze the specific stellar angular momentum through the λ{sub R} parameter and find six fast rotators and two slow rotators, one having a thin counterrotating disk. We compare the local galaxy density and stellar populations of our objects with those of 39 more extended low-mass Virgo ETGs from the SMAKCED survey and 260 massive (M > 10{sup 10} M{sub ⊙}) ETGs from the ATLAS{sup 3D} sample. The compact low-mass ETGs in our sample are located in high-density regions, often close to a massive galaxy, and have, on average, older and more metal-rich stellar populations than less compact low-mass galaxies. We find that the stellar population parameters follow lines of constant velocity dispersion in the mass–size plane, smoothly extending the comparable trends found for massive ETGs. Our study supports a scenario where low-mass compact ETGs have experienced long-lived interactions with their environment, including ram-pressure stripping and gravitational tidal forces, that may be responsible for their compact nature.

79 ASTRONOMY AND ASTROPHYSICS↗

Design, construction, and testing of no-insulation small subscale solenoids for compact tokamaks

Fusion energy systems studies (FESS) for next-step devices based on the most promising magnetic configurations indicate that high magnetic fields and high current density for magnet coil systems may reduce device size and lower the cost. High current density and radiation resistant fusion magnets are particularly beneficial for low cost, low aspect ratio compact reactor designs such as Fusion Nuclear Science Facility (FNSF), Fusion Pilot Plant (FPP) of low-aspect ratio spherical tokamak (ST) or compact stellarators. Unlike typical high field magnets for nuclear magnetic resonance (NMR), magnetic resonance imaging (MRI), or high energy physics research applications, neutron irradiation damage to organic insulations in the coil winding pack is a critical issue for next generation fusion reactors where orders of magnitude higher neutron fluence than those in present experimental reactors such as ITER are expected. Moreover, a high coil winding pack current density is needed for high field magnets in low cost, compact radial build next step fusion reactors. The slow current charging time, however, is an issue in fully non-insulated coils. In this work, we present the design, construction and testing of subscale Nb3Sn solenoids, up to half the diameter of the central solenoid (CS) for National Spherical Torus Experiment (NSTX), with and without inter-layer insulation for enhancing radiation resistance while improving the winding pack current density and coil performance. The major radius for the NSTX/NSTX-Upgrade (reference for compact ST) is 0.854/0.934 meter, and 4.8 meters for FNSF. The magnetic field for NSTX/NSTX-U at the plasma center is 0.6/1 Tesla and 9 Tesla for FNSF. The inner diameter of the central solenoid coil is 0.2/0.4 meter for NSTX/NSTX-U and 1.2 meters for FNSF. The current charging and discharging behavior of the prototype solenoids was investigated to quantify performance advantages of a simplified coil fabrication without error-prone vacuum pressure impregnation (VPI) for the removal of epoxy organic insulation. Scalability of the no insulation concept for fusion can be addressed via engineered coating for novel insulation on contact resistance or intra-layer no insulations. Radiation resistance and coil winding efficiency were significantly improved in the no insulation coils for next step compact fusion reactors.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Compact galaxies and the size–mass galaxy distribution from a colour-selected sample at 0.04 < z < 0.15 supplemented by ugrizYJHK photometric redshifts

ABSTRACT The size–mass galaxy distribution is a key diagnostic for galaxy evolution. Massive compact galaxies are potential surviving relics of a high-redshift phase of star formation. Some of these could be nearly unresolved in Sloan Digital Sky Survey (SDSS) imaging and thus not included in galaxy samples. To overcome this, a sample was selected from the combination of SDSS and UKIRT Infrared Deep Sky Survey (UKIDSS) photometry to r < 17.8. This was done using colour–colour selection, and then by obtaining accurate photometric redshifts (photo-z) using scaled flux matching (SFM). Compared to spectroscopic redshifts (spec-z), SFM obtained a 1σ scatter of 0.0125 with only 0.3 per cent outliers (|Δln (1 + z)| > 0.06). A sample of 163 186 galaxies was obtained with 0.04 < z < 0.15 over $2300\, {\rm deg}^2$ using a combination of spec-z and photo-z. Following Barro et al. log Σ1.5 = log M* − 1.5log r50, maj was used to define compactness. The spectroscopic completeness was 76 per cent for compact galaxies (log Σ1.5 > 10.5) compared to 92 per cent for normal-sized galaxies. This difference is primarily attributed to SDSS ‘fibre collisions’ and not the completeness of the main galaxy sample selection. Using environmental overdensities, this confirms that compact quiescent galaxies are significantly more likely to be found in high-density environments compared to normal-sized galaxies. By comparison with a high-redshift sample from 3D-HST, log Σ1.5 distribution functions show significant evolution, with this being a compelling way to compare with simulations such as EAGLE. The number density of compact quiescent galaxies drops by a factor of about 30 from z ∼ 2 to log (n/Mpc−3) = − 5.3 ± 0.4 in the SDSS–UKIDSS sample. The uncertainty is dominated by the steep cut off in log Σ1.5, which is demonstrated conclusively using this complete sample.

Baldry, Ivan K.↗

Limits on Stellar-Mass Compact Objects as Dark Matter from Gravitational Lensing of Type Ia Supernovae

We present that the nature of dark matter (DM) remains unknown despite very precise knowledge of its abundance in the Universe. An alternative to new elementary particles postulates DM as made of macroscopic compact halo objects (MACHO) such as black holes formed in the very early Universe. Stellar-mass primordial black holes (PBHs) are subject to less robust constraints than other mass ranges and might be connected to gravitational-wave signals detected by the Laser Interferometer Gravitational-Wave Observatory (LIGO). New methods are therefore necessary to constrain the viability of compact objects as a DM candidate. Here we report bounds on the abundance of compact objects from gravitational lensing of type Ia supernovae (SNe). Current SNe data sets constrain compact objects to represent less than 35.2% (Joint Lightcurve Analysis) and 37.2% (Union 2.1) of the total matter content in the Universe, at 95% confidence level. The results are valid for masses larger than ~ 0.01 M ⊙ (solar masses), limited by the size SNe relative to the lens Einstein radius. We demonstrate the mass range of the constraints by computing magnification probabilities for realistic SNe sizes and different values of the PBH mass. Our bounds are sensitive to the total abundance of compact objects with M ≳ 0.01 M ⊙ and complementary to other observational tests. These results are robust against cosmological parameters, outlier rejection, correlated noise, and selection bias. PBHs and other MACHOs are therefore ruled out as the dominant form of DM for objects associated to LIGO gravitational wave detections. Lastly, these bounds constrain early-Universe models that predict stellar-mass PBH production and strengthen the case for lighter forms of DM, including new elementary particles.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

On the Development of Compact HTS Coil Modules for Large Bore High Field Superconducting Magnets

Lower cost, high current density superconducting coil modules producing higher magnetic fields and cooled affordably are crucial for obtaining cost-effective, compact commercial fusion reactors. Accessibility to low cost, higher field magnets (>30 T) is also critical for the discovery of new quantum phenomena in materials, cosmic frontier and other topics in basic science research. The Princeton Plasma Physics Laboratory (PPPL) is working with Princeton University to develop unique large bore, compact superconducting magnets to support science experiments including the development of new instrumentation for condensed matter physics and Axion dark matter search in the cosmic frontier. Core elements of these experiments are unique for access to lower cost, simple fabrication of compact superconducting magnets that can be cooled affordably, while integrated with dedicated science instruments. Conductor qualification and coil design concepts are discussed in support of needs for these experiments. PPPL has the unique expertise and experimental facilities to design, construct and test subscale coil modules for these projects. Compact high field coil modules were fabricated and tested to validate coil design concepts and coil performance. Finally, the design and model coil integration challenges are discussed to identify performance risks and demonstrate feasibility for deploying full scale large bore compact superconducting magnets for cost effective operations of multiple laboratory experiments.

axion dark matter↗

Scalable, Economical Fabrication Processes for Ultra-Compact Warm-White LEDs

Conventional warm-white LED component fabrication consists of a large number of sequential steps which are required to incorporate electrical, mechanical, and optical functionality into the component. Each of these steps presents cost and yield challenges which multiply throughout the entire process. Although there has been significant progress in LED fabrication over the last decade, significant advances are needed to enable further reductions in cost per lumen while not sacrificing efficacy or color quality. Cree conducted a focused 18-month program to develop a new low-cost, high-efficiency light emitting diode (LED) architecture enabled by novel large-area parallel processing technologies, reduced number of fabrication steps, and minimized raw materials use. This new scheme is expected to enable ultra-compact LED components exhibiting simultaneously high efficacy and high color quality. By the end of the program, Cree fabricated warm-white LEDs with a room-temperature “instant on” efficacy of >135 lm/W at ~3500K and 90 CRI (when driven at the DOE baseline current density of 35 A/cm2). Cree modified the conventional LED fabrication process flow in a manner that is expected to translate into simultaneously high throughput and yield for ultra-compact packages. Building on its deep expertise in LED wafer fabrication, Cree developed these ultra-compact LEDs to have no compromises in color quality or efficacy compared to their conventional counterparts. Despite their very small size, the LEDs will also be robustly electrically integrated into luminaire systems with the same attach yield as conventional packages. The versatility of the prototype high-efficacy LED architecture will likely benefit solid-state lighting (SSL) luminaire platforms ranging from bulbs to troffers. We anticipate that the prototype LEDs will particularly benefit luminaires with large numbers of distributed compact packages, such as linear and area luminaires (e.g. troffers). The fraction of total SSL luminaire cost made up by the LEDs themselves has steadily fallen over the past several years, but can still make up 30% or more of the bill of materials; the new LED design will radically lower this proportion. Ultra-compact, highly efficient LEDs with optimal distribution in the system will further benefit luminaire materials and assembly costs by reducing the complexity and volume of thermal management and optical subsystems.

42 ENGINEERING↗

Inverse compton light source: a compact design proposal

In the last decade, there has been an increasing demand for a compact Inverse Compton Light Source (ICLS) which is capable of producing high-quality X-rays by colliding an electron beam and a high-quality laser. It is only in recent years when both SRF and laser technology have advanced enough that compact sources can approach the quality found at large installations such as the Advanced Photon Source at Argonne National Laboratory. Previously, X-ray sources were either high flux and brilliance at a large facility or many orders of magnitude lesser when produced by a bremsstrahlung source. A recent compact source was constructed by Lyncean Technologies using a storage ring to produce the electron beam used to scatter the incident laser beam. By instead using a linear accelerator system for the electron beam, a significant increase in X-ray beam quality is possible, though even subsequent designs also featuring a storage ring offer improvement. Preceding the linear accelerator with an SRF reentrant gun allows for an extremely small transverse emittance, increasing the brilliance of the resulting X-ray source. In order to achieve sufficiently small emittances, optimization was done regarding both the geometry of the gun and the initial electron bunch distribution produced off the cathode. Using double-spoke SRF cavities to comprise the linear accelerator allows for an electron beam of reasonable size to be focused at the interaction point, while preserving the low emittance that was generated by the gun. An aggressive final focusing section following the electron beam's exit from the accelerator produces the small spot size at the interaction point which results in an X-ray beam of high flux and brilliance. Taking all of these advancements together, a world class compact X-ray source has been designed. It is anticipated that this source would far outperform the conventional bremsstrahlung and many other compact ICLSs, while coming closer to performing at the levels found at large facilities than ever before. The design process, including the development between subsequent iterations, is presented here in detail, with the simulation results for this groundbreaking X-ray source.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Measurement of Average Burnup in TRISO-Coated Particles from AGR-2 UCO Compacts 2-2-2 and 6-4-2

Burnup analysis was performed on tristructural-isotropic (TRISO)-coated particles deconsolidated from compacts irradiated by the Advanced Gas Reactor (AGR) Fuel Development and Qualification Program in the second irradiation experiment (AGR-2) [Collin 2014]. The AGR-2 irradiation experiment included TRISO fuel particles with kernels containing both uranium oxide and uranium carbide, called UCO, where uranium carbide is included with the commonly-used uranium oxide in the kernel to provide a getter for oxygen liberated during fission and limit CO production. This allows the UCO-TRISO particles to be taken to higher burnup without failure from excessive internal CO pressure or CO-corrosion of the SiC layer. The UCO kernels were fabricated and coated at BWX Technologies Nuclear Operations Group (BWXT-NOG) with a 150-mm-diameter engineering-scale coater. The UCO-TRISO batch used in the AGR-2 irradiation experiment was Batch 93073, which had kernels with an average diameter of 426.7 μm and average coating thicknesses moving out from the kernel of 98.9 μm (buffer), 40.4 μm (IPyC), 35.2 μm (SiC), 43.4 μm (OPyC) [Barnes and Marshall 2009]. The TRISO particle were shipped to ORNL to be formed into compacts for irradiation testing. The compact lot qualified for the AGR-2 irradiation test was lot LEU09-OP2-Z and had an average of 3176 UCO-TRISO particles in each compact [Hunn, Montgomery, and Pappano 2010]. Compilations of the properties data for the particles and compacts are available in a pre-irradiation characterization summary report for the AGR-2 fuel composites [Hunn, Savage, and Silva 2010].

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Determination of Average Burnup in AGR-2 Compacts 3-3-1, 3-3-2, 2-2-2, and 6-4-2

Burnup measurements have been performed on irradiated tristructural-isotropic (TRISO) particle fuel compacts from the Advanced Gas Reactor (AGR) Fuel Development and Qualification Program’s second irradiation experiment (AGR-2). The AGR-2 irradiation experiment used TRISO particles fabricated by BWX Technologies (Barnes and Marshall 2009) and formed into compacts in the Oak Ridge National Laboratory (ORNL) Coated Particle Fuel Development Laboratory. Two compact lots were fabricated that differed in kernel type. The compact lot designated by LEU09-OP2-Z contained kernels made up of uranium carbide and uranium oxide (UCO) that were nominally 425 µm in diameter and 14% enriched (Hunn, Montgomery, and Pappano 2010a). The compact lot designated by LEU11-OP2-Z contained kernels made of only uranium dioxide (UO 2 ) that were nominally 500 µm in diameter and 9.6% enriched (Hunn, Montgomery, and Pappano 2010b). The addition of carbide to the kernel provides a getter for excess oxygen generated by the fission of UO 2 .

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Safety Test on Loose Particles from Irradiated Compact 4-4-2

Post-irradiation examination (PIE) is being carried out on coated particle fuel compacts from the first Advanced Gas Reactor (AGR) Fuel Development and Qualification irradiation experiment (AGR-1). The Oak Ridge National Laboratory (ORNL) Core Conduction Cooldown Test Facility (CCCTF) has been used to evaluate the effect of elevated temperature on the fuel microstructure and fission product retention by heating compacts to maximum temperatures of 1600, 1700, or 1800°C for typically 300 hours, where 1600°C is the expected maximum temperature during a high-temperature gas-cooled reactor (HTGR) depressurization conduction cooldown event, while 1700 and 1800°C explore the performance margin. After completing eleven standard safety tests, a different type of experiment was conducted [INL/PLN4650], where, rather than heating an entire as-irradiated fuel compact, loose particles were tested after deconsolidation of a compact and separation of the particles from the compact matrix.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Safety Test on Irradiated Compact 4-2-2

Post-irradiation examination (PIE) is in progress on coated particle fuel compacts from the first Advanced Gas Reactor (AGR) Fuel Development and Qualification irradiation experiment (AGR-1). The AGR-1 Post-Irradiation Examination Plan (INL/PLN-2828, Rev. 1) includes safety testing of the irradiated compacts in the Oak Ridge National Laboratory (ORNL) Core Conduction Cooldown Test Facility (CCCTF) and the Idaho National Laboratory (INL) Fuel Accident Condition Simulator (FACS) to evaluate the effect of elevated temperature on the fuel microstructure and fission product retention. Standard safety tests involve heating compacts to maximum temperatures of 1600, 1700, or 1800°C for typically 300 hours, where 1600°C is the expected maximum temperature during a high-temperature gascooled reactor (HTGR) depressurization conduction cooldown event, while 1700 and 1800°C explore the performance margin. The Compact 4-2-2 safety test was conducted using multiple hold temperatures from 1000–1600°C to investigate fission product retention at temperatures below 1600°C and during thermal cycling, with particular emphasis on silver retention behavior [INL/PLN-4714]. Previous tests produced unusual silver releases when temperatures were inadvertently or intentionally cycled between room temperature and 1600°C [ORNL/LTR-2012/396]; the Compact 4-2-2 test was designed to reproduce and explore these observations.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Performance of Compact Pulsed Thermal Imaging System for In-Service Applications. Pulsed thermal tomography nondestructive examination of additively manufactured reactor materials and components

Additive manufacturing (AM) is an emerging method for cost-efficient fabrication of complex topology nuclear reactor parts from high-strength corrosion resistance alloys, such as stainless steel and Inconel. AM of metallic structures for nuclear energy applications is currently based on laser powder bed fusion (LPBF) process, which has the capability of melting metallic powder and net shaping the structures with relatively high precision. Some of the challenges with using LPBF method for nuclear manufacturing include the possibility of introducing pores into metallic structures. Integrity of AM structures needs to be evaluated nondestructively because material flaws could lead to premature failures due to creep in high temperature nuclear reactor environment. Currently, there exist limited capabilities to evaluate actual AM structures nondestructively. Pulsed Thermography (PT) imaging provides a capability for non-destructive evaluation (NDE) of sub-surface defects in arbitrary size structures. The PT method is based on recording material surface temperature transients with infrared (IR) camera following thermal pulse delivered on material surface with flash light. The PT method has advantages for NDE of actual AM structures because the method involves one-sided non-contact measurements and fast processing of large sample areas captured in one image. The data cube of PT measurements consists of surface temperature taken at sequential time intervals T(x,y,t). Material defects can be detected either by analyzing the thermograms T(x,y,t) data cube, or by using thermal tomography (TT) algorithm to obtain 3D spatial reconstruction of thermal effusivity e(x,y,z). To reduce the cost and enable in-service NDE in spatially constrained environment, it is highly desirable to develop PT with compact and inexpensive IR camera. Following initial qualification of an AM component for deployment in a nuclear reactor, a compact PT system can also be used for in-service nondestructive evaluation (NDE) applications. However, data cube obtained with PT based on compact IR camera suffers from strong thermal noises and loss of features due to relatively low sampling rate. In this report we describe two unsupervised machine learning (ML) algorithms for enhancement of PT images obtained with compact IR camera. In one approach, we introduce Sparse Coding Discrete Cosine Transform (SC/DCT) algorithm to remove additive white Gaussian noise (AWGN) from spatial thermal effusivity reconstructions. In another approach we introduce a Spatial Temporal Denoised Thermal Source Separation (STDTSS) ML algorithm to process thermograms. The STDTSS algorithm consists of spatial and temporal denoising using Gaussian and Savitzky–Golay filtering, followed by the matrix decomposition using Principal Component Analysis (PCA), and Independent Component Analysis (ICA) to automatically detect flaws. In the work described in this report, we constructed a compact PT system using a relatively small and low-cost FLIR A65 camera, consisting on uncooled microbolometer detector. Performance of SC/DCT algorithm was demonstrated on enhancing TT images of Inconel 718 AM plate. Performance of the STDTSS methods was investigated using thermography data obtained from imaging stainless steel 316L specimens produced with LPBF method with imprinted calibrated porosity defects.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗