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At least 163 records · Page 9

The Utilization of Advanced Composites in Military Aircraft

The purpose of this workshop was to identify the current state of the art in key issues related to compression loading and fluid effects in composite materials. In the area of compression loading, there was considerable concern over the different results obtained from various test methods. It was agreed that failure modes produced by the various test methods along with a better fundamental understanding of compression failure were key issues in the development of compression test methods. In the area of fluid effects, a lack of a comprehensive data base hampers identification of key mechanisms leading to fluid degradation. This is further complicated by the fact that interactions depend on the fluid and composite under consideration.

Advisory Group for Aerospace Research and Developm↗

The Nonlinear Response of Cracked Aluminum Shells Subjected to Combined Loads

The results of a numerical study of the nonlinear response of thin unstiffened aluminum cylindrical shells with a longitudinal crack are presented. The shells are analyzed with a nonlinear shelf analysis code that accurately accounts for global and structural response phenomena. The effects of initial crack length on the prebuckling, buckling and postbuckling responses of a typical shell subjected to axial compression loads, and subjected to combined internal pressure and axial compression loads are described. Both elastic and elastic-plastic analyses are conducted. Numerical results for a fixed initial crack length indicate that the buckling load decreases as the crack length increases for a given pressure load, and that the buckling load increases as the internal pressure load increases for a given crack length. Furthermore, results indicate that predictions from an elastic analysis for the initial buckling load of a cracked shell subjected to combined axial compression and internal pressure loads can be unconservative. In addition, the effect of crack extension on the initial buckling load is presented.

Rose, Cheryl A.↗

Deformations of Flat Unsymmetric Laminates Subjected to Inplane Loads

The geometrically nonlinear deformation response of initially flat unsymmetric cross-ply laminates subjected to an inplane compressive load and two sets of boundary conditions is studied. Stability of the deformations is considered. At issue is whether or not the plate remains flat with increased compressive loading, and whether it buckles. A semi-infinite unsymmetric cross-ply laminate is used to show the combined effects of geometric nonlinearities and bending-stretch coupling. Finite element results for finite laminates are then presented, and it is shown that to a large degree the boundary conditions control the character of the deformation response. It appears that clamped boundary conditions support buckling behavior, in the classic sense of bifurcation, whereas simply-supported conditions do not.

Hyer, Michael W.↗

Development of helical seal for high temperature /2000 degrees F/ application

Helical seal is used to seal bolted flange joints in a high temperature environment. The seal design incorporates a new cross-sectional shape, a metal strip with a slight radius, and the use of premolded asbestos. It provides equal load distribution under compression loads, allows for minimum loss and recovery values, and increases the temperature range.

Held, C.↗

Analysis for stresses and buckling of heated composite stiffened panels and other structures, phase 3

Analytical methods based on linear theory are presented for predicting the thermal stresses in and the buckling of heated structures with arbitrary uniform cross section. The structure is idealized as an assemblage of laminated plate-strip elements, curved and planar, and beam elements. Uniaxially stiffened plates and shells of arbitrary cross section are typical examples. For the buckling analysis the structure or selected elements may be subjected to mechanical loads, in additional to thermal loads, in any desired combination of inplane transverse load and axial compression load. The analysis is also applicable to stiffened structures under inplane loads varying through the cross section, as in stiffened shells under bending. The buckling analysis is general and covers all modes of instability. The analysis has been applied to a limited number of problems and the results are presented. These while showing the validity and the applicability of the method do not reflect its full capability.

Viswanathan, A. V.↗

Fatigue failure load indicator

An indicator for recording the load at which a fatigue specimen breaks during the last cycle of a fatigue test is described. A load cell is attached to the specimen which is alternately subjected to tension and compression loads. The output of the load cell which is proportional to the load on the specimen is applied to the input of a peak detector. Each time the specimen is subjected to a compression load, means are provided for applying a positive voltage to the rest of the peak detector to reset it. During the last cycle of the tension load the peak detector measures the maximum load on the specimen. Means are provided for disconnecting the load cell from the peak detector when there is a failure in the specimen.

Imig, L. A.↗

Minimum-weight design of laminated composite plates for postbuckling performance

Minimum-weight design of simply-supported, symmetrically laminated, thin, rectangular, specially orthotropic laminated plates for buckling and postbuckling strength is investigated. The postbuckling analysis is based on an Marguerre-type energy method. The failure load of laminates is calculated by the maximum strain failure criterion based on the in-plane strains. Design variables are individual layer thicknesses with specified fiber orientations. Optimization with discrete valued design is achieved by introducing additional penalty terms to the regular pseudoobjective function of sequential unconstrained minimization technique. The proposed optimization technique is applied to the design of rectangular laminates with various aspect ratios loaded by axial compressive loads.

Shin, Dong KU↗

Towards a Probabilistic Preliminary Design Criterion for Buckling Critical Composite Shells

A probability-based analysis method for predicting buckling loads of compression-loaded laminated-composite shells is presented, and its potential as a basis for a new shell-stability design criterion is demonstrated and discussed. In particular, a database containing information about specimen geometry, material properties, and measured initial geometric imperfections for a selected group of laminated-composite cylindrical shells is used to calculate new buckling-load "knockdown factors". These knockdown factors are shown to be substantially improved, and hence much less conservative than the corresponding deterministic knockdown factors that are presently used by industry. The probability integral associated with the analysis is evaluated by using two methods; that is, by using the exact Monte Carlo method and by using an approximate First-Order Second- Moment method. A comparison of the results from these two methods indicates that the First-Order Second-Moment method yields results that are conservative for the shells considered. Furthermore, the results show that the improved, reliability-based knockdown factor presented always yields a safe estimate of the buckling load for the shells examined.

Arbocz, Johann↗

Corrugated Rollable Tubular Booms

A promising candidate for a new class of deployable composite boom is the COrrugated ROllable TUbular Boom (COROTUB), which is to be employed on future large space structures by the National Aeronautics and Space Administration (NASA). This is due to its two corrugated thin-shells forming a closed-section,which yields high bending and torsion stiffness, allowing for high dimensional stability. The corrugation geometry that dictates the boom cross-section shape is completely defined by closed-form analytical equations given a set of key input parameters available to the designer. Parametric studies changing two geometric variables are used to evaluate which parameters most influence the cross-section’s area moment of inertia and torsional constant. The number of corrugations, flattened height of the boom, and concave and convex corrugation radii are varied to study the complete boom design space. Deeper corrugations increase the local buckling loads (crimpling) of the thin-shell boom but reduce the area moment of inertia and therefore the global Euler buckling load of the compressive member,and thus a fine balance is sought. Finite element analyses of pure bending and compression load cases for 1.22 m boom specimens were carried out to study this design trade-off in detail. Based on previous work, several thin-ply composite laminates have been selected for the different shells that form the cross-section. Feasible boom designs with a maximized stiffness and load-carrying capacity will be manufactured to study their rollability and for experimental characterization. Structural characterization tests and additional numerical analyses will provide guidelines towards future corrugated boom designs and adequate boundary conditions to maximize the boom bending strength.

Deployable Booms↗

The effect of impact damage and circular holes on the compressive strength of a graphite-epoxy laminate

Specimens were impacted by 1.27-cm-diameter aluminum spheres with speeds ranging from 52 to 101 m/s. Some specimens were impacted without any applied compressive load and then loaded to failure to determine their residual strength. Other specimens were loaded to a prescribed axial compressive strain and impacted while at that applied load. Loaded specimens that did not fail catastrophically on impact were subsequently loaded to failure to determine their residual strength. Low-velocity impact damage was found to degrade seriously the laminate static compressive strength. Low-strain compression-compression cyclic loading was found to degrade further the compressive strength of impact-damaged specimens. Specimens with circular holes having diameters up to a third of the specimen width were loaded to failure in compression. It was found that circular holes can also degrade the static compressive strength of the laminate. The effects of circular holes and impact damage on the compressive strength of the laminate are compared.

Starnes, J. H., Jr.↗

Reliability-based failure analysis of brittle materials

The reliability of brittle materials under a generalized state of stress is analyzed using the Batdorf model. The model is modified to include the reduction in shear due to the effect of the compressive stress on the microscopic crack faces. The combined effect of both surface and volume flaws is included. Due to the nature of fracture of brittle materials under compressive loading, the component is modeled as a series system in order to establish bounds on the probability of failure. A computer program was written to determine the probability of failure employing data from a finite element analysis. The analysis showed that for tensile loading a single crack will be the cause of total failure but under compressive loading a series of microscopic cracks must join together to form a dominant crack.

Powers, Lynn M.↗

Method for compression molding of thermosetting plastics utilizing a temperature gradient across the plastic to cure the article

A method is described for compression molding of thermosetting plastics composition. Heat is applied to the compressed load in a mold cavity and adjusted to hold molding temperature at the interface of the cavity surface and the compressed compound to produce a thermal front. This thermal front advances into the evacuated compound at mean right angles to the compression load and toward a thermal fence formed at the opposite surface of the compressed compound.

Heier, W. C.↗

The Combinations of Thermal and Load Stresses for the Onset of Permanent Buckling in Plates

A simple and practical method for evaluating the onset of permanent buckling in plates in the presence of combined thermal and compressive load stresses is outlined. A particular application of the method shows reasonable agreement with tests of 17-7 PH stainless-steel square tubes. The results indicate that the compressive load stress which the plate can support at the onset of permanent buckling is substantially reduced as the temperature difference of the plate and adjoining members increases.

LOADS AND STRESSES, STRUCTURAL - COMPRESSION↗

Self-Alining End Supports for Energy Absorber

Simple devices stabilize axially-loaded compressive members. Energyabsorbing column held by two end supports, which stabilize column and tolerate misalinement. Column absorbs excess load by collapsing lengthwise. Self-alining supports small, lightweight, and almost maintenance-free. Their use eliminates alinement problem, opening up more applications and providing higher reliability for compressively-loaded energy absorbers.

Alfaro-Bou, E.↗

Test and Analyses of a Composite Multi-Bay Fuselage Panel Under Uni-Axial Compression

A composite panel containing three stringers and two frames cut from a vacuum-assisted resin transfer molded (VaRTM) stitched fuselage article was tested under uni-axial compression loading. The stringers and frames divided the panel into six bays with two columns of three bays each along the compressive loading direction. The two frames were supported at the ends with pins to restrict the out-of-plane translation. The free edges of the panel were constrained by knife-edges. The panel was modeled with shell finite elements and analyzed with ABAQUS nonlinear solver. The nonlinear predictions were compared with the test results in out-of-plane displacements, back-to-back surface strains on stringer flanges and back-to-back surface strains at the centers of the skin-bays. The analysis predictions were in good agreement with the test data up to post-buckling.

Li, Jian↗

Transverse Strength of SCS-6 Silicon Carbide Fibers

A diametral compression test was used to measure the transverse strength of SCS-6 SiC fibers before and after heat treatment. Subjecting fibers to diametral compression successfully produced transverse tensile failure in the form of fiber cracking along the same diametral plane in which the compressive load was applied. An analysis of the hoop stress along the diametral plane, in which the effects of the C core were included, showed that there is a large tensile hoop stress concentration in the SiC sheath at the interface between the C core and the SiC sheath, where the stress is 6.3 times greater than the stress present in a solid SiC fiber under identical loading. This high tensile hoop stress concentration promotes crack initiation near the core and significantly limits the capability of these fibers to withstand transverse compressive loading. The maximum tensile hoop stresses, located at the interface between the C core and SiC sheath, at the measured failure loads were 850 MPa for the as-received SCS-6 fiber and 1210 MPa for fibers exposed to a 1-h heat treatment at 1850°C in 138 MPa of Ar.

Jeffrey I. Eldridge↗