Search NASA⌕ Search

SEARCH · Search NASA

Results for “CUTTING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Evaluating Quantity of Decommissioning Waste by Cutting Virtual 3D Objects in Large Equipment - 19111

Equipment and piping components contaminated by radioactive materials and/or including irradiated materials as low-level wastes must be cut, segmented, and packed in waste containers. There is a trade-off between cost and exposure dose when packing waste fragments into containers, if the fragments are cut into small sizes, although the number of containers becomes less than the number of larger fragments, the cutting work hours and exposure dose would increase. To avoid excess exposure dose and minimize number of waste containers for many pieces of equipment and piping components, an automatic planning method for virtual cutting of 3D equipment objects under the constraints of container sizes, maximum radioactivity, maximum weight, and maximum dose rate was developed. It was confirmed that the developed method effectively evaluates size, weight, and amount of radioactivity in each container automatically. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2014

Structural state scale-dependent physical characteristics and endurance of cermet composite for cutting metal

A structural-phase state developed on the surface of a TiC/Ni–Cr–Al cermet alloy under superfast heating and cooling produced by pulse electron beam melting has been presented. The effect of the surface’s structural state multimodality on the temperature dependencies of the friction and endurance of the cermet tool in cutting metal has been investigated. The high-energy flux treatment of subsurface layers by electron beam pulses in argon-containing gas discharge plasma serves to improve the endurance of metal cutting tools manifold (by a factor of 6), to reduce the friction via precipitation of secondary 200 nm carbides in binder interlayers. It is possible to improve the cermet tool endurance for cutting metal by a factor of 10–12 by irradiating the cermet in a reactive nitrogen-containing atmosphere with the ensuing precipitation of nanosize 50 nm AlN particles in the binder interlayers.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2020

Foundations for high-order, conservative cut-cell methods: Stable discretizations on degenerate meshes

Cut-cell methods for unsteady flow problems can greatly simplify the grid generation process and allow for high-fidelity simulations on complex geometries. However, cut-cell methods have been limited to low orders of accuracy. This is driven, largely, by the variety of procedures typically introduced to evaluate derivatives in a stable manner near the highly irregular embedded geometry. Here, a completely new approach, termed TEMO (truncation error matching and optimization), is taken to solve this problem. The approach is based on two simple and intuitive design principles. These principles directly allow for the construction of stable 8th To the best of the authors' knowledge, these are the highest orders ever achieved for a cut-cell discretization by a significant margin. This is done for both explicit and compact finite differences and is accomplished without any geometric transformations or artificial stabilization procedures.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2023

Machinability comparison of additively manufactured and traditionally wrought Ti-6Al-4V alloys using single-point cutting

Post-machining is often needed to provide high dimensional accuracy and fine surface finish for additively manufactured Ti-6Al-4V (Ti64). The material inhomogeneity, such as pores and microstructures, can affect the machining behavior of this already difficult-machine alloy. This study adopts a holistic approach to compare the machinability of additively manufactured and traditionally wrought Ti64 in terms of key machining factors, including forces, temperature, and vibration and the major machining outcomes including tool life, surface finish, and dimensional accuracy. Stress-relief annealing is applied to each of the part conditions as a secondary variable to observe the additional effects. The results show that AM is not particularly more difficult to machine in terms of cutting force and temperature, but it creates high cutting vibrations across a wide range of frequencies (to and over 5 kHz). The high vibrations do not lead to worse surface finish or dimensional accuracy but tend to worsen the tool life by chipping off the cutting edge. The vibration can be attributed to the brittle martensitic microstructure found in additively manufactured Ti64, which is also evidenced by the more serrated chips. Stress-relieving is found to change the microstructure and reduce the level of vibration to that of the wrought counterpart.

36 MATERIALS SCIENCE↗
DOE OSTI2023

On relaxations of the max k -cut problem formulations

Here, a tight continuous relaxation is a crucial factor in solving mixed integer formulations of many NP-hard combinatorial optimization problems. The (weighted) max k-cut problem is a fundamental combinatorial optimization problem with multiple notorious mixed integer optimization formulations. In this paper, we explore four existing mixed integer optimization formulations of the max k-cut problem. Specifically, we show that the continuous relaxation of a binary quadratic optimization formulation of the problem is: (i) stronger than the continuous relaxation of two mixed integer linear optimization formulations and (ii) at least as strong as the continuous relaxation of a mixed integer semidefinite optimization formulation. We also conduct a set of experiments on multiple sets of instances of the max k-cut problem using state-of-the-art solvers that empirically confirm the theoretical results in item (i). Furthermore, these numerical results illustrate the advances in the efficiency of global non-convex quadratic optimization solvers and more general mixed integer nonlinear optimization solvers. As a result, these solvers provide a promising option to solve combinatorial optimization problems. Our codes and data are available on GitHub.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2019

Micropillar compression response of femtosecond laser-cut single crystal Cu and proton irradiated Cu

Femtosecond laser cutting has been used to fabricate micro- and mesoscale specimens for mechanical testing, but the impact on mechanical properties has not been fully evaluated. Micropillars of assorted sizes were fabricated in a single crystal Cu specimen and Cu irradiated to 1.4 peak displacements per atom using a femtosecond laser cutting system followed by focused ion beam milling to a final dimension of 7 μm x 7 μm x 12 μm. Microcompression testing showed that removing 5 μm of material from the laser cut surface in both specimens resulted in similar behavior to purely focused ion beam milled micropillars.

36 MATERIALS SCIENCE↗
DOE OSTI2020

CRISPR-Cas “Non-Target” Sites Inhibit On-Target Cutting Rates

CRISPR-Cas systems have become ubiquitous for genome editing in eukaryotic as well as bacterial systems. Cas9 forms a complex with a guide RNA (gRNA) and searches DNA for a matching sequence (target site) next to a protospacer adjacent motif (PAM). Once found, Cas9 cuts the DNA. Cas9 is revolutionary for the ability to change the RNA sequence and target a new site easily. However, while algorithms have been developed to predict gRNA-specific Cas9 activity, a fundamental biological understanding of gRNA-specific activity is lacking. Here, the number of PAM sites in the genome is effectively a large pool of inhibitory substrates, competing with the target site for the Cas9/gRNA complex. We demonstrate that increasing the number of non-target sites for a given gRNA reduces on-target activity in a dose-dependent manner. Furthermore, we show that the use of Cas9 mutants with increased PAM specificity toward a smaller subset of PAMs (or smaller pool of competitive substrates) improves cutting rates, while increased PAM promiscuity decreases cutting rates. Decreasing the potential search space by increasing PAM specificity provides a path toward improving on-target activity for slower high-fidelity Cas9 variants. Engineering improved PAM specificity to reduce the competitive search space offers an alternative strategy to engineer Cas9 variants with increased specificity and maintained on-target activity.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2017

Sinuous Flow in Cutting of Metals

Using in situ high-speed imaging, we unveil details of a highly unsteady plastic flow mode in the cutting of annealed and highly strain-hardening metals. This mesoscopic flow mode, termed sinuous flow, is characterized by repeated material folding, large rotation, and energy dissipation. Sinuous flow effects a very large shape transformation, with local strains of ten or more, and results in a characteristic mushroomlike surface morphology that is quite distinct from the well-known morphologies of metal-cutting chips. Importantly, the attributes of this unsteady flow are also fundamentally different from other well-established unsteady plastic flows in large-strain deformation, like adiabatic shear bands. The nucleation and development of sinuous flow, its dependence on material properties, and its manifestation across material systems are demonstrated. Plastic buckling and grain-scale heterogeneity are found to play key roles in triggering this flow at surfaces. Implications for modeling and understanding flow stability in large-strain plastic deformation, surface quality, and preparation of near-strain-free surfaces by cutting are discussed. Finally, the results point to the inadequacy of the widely used shear-zone models, even for ductile metals.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

The best of both worlds: automated CMP polishing of channel-cut monochromators

The use of a channel-cut monochromator is the most straightforward method to ensure that the two reflection surfaces maintain alignment between crystallographic planes without the need for complicated alignment mechanisms. Three basic characteristics that affect monochromator performance are: subsurface damage which contaminates spectral purity; surface roughness which reduces efficiency due to scattering; and surface figure error which imparts intensity structure and coherence distortion in the beam. Standard chemical-mechanical polishing processes and equipment are used when the diffracting surface is easily accessible, such as for single-bounce monochromators. Due to the inaccessibly of the surfaces inside a channel-cut monochromator for polishing, these optics are generally wet-etched for their final processing. This results in minimal subsurface damage, but very poor roughness and figure error. A new CMP channel polishing instrument design is presented which allows the internal diffracting surface quality of channel-cut crystals to approach that of conventional single-bounce monochromators

channel-cut↗
DOE OSTI2024

Quantum Circuit Cutting for Classical Shadows

Classical shadow tomography is a sample-efficient technique for characterizing quantum systems and predicting many of their properties. Circuit cutting is a technique for dividing large quantum circuits into smaller fragments that can be executed more robustly using fewer quantum resources. We introduce a divide-and-conquer circuit cutting method for estimating the expectation values of observables using classical shadows. We derive a general formula for making predictions using the classical shadows of circuit fragments from arbitrarily cut circuits and provide the sample complexity analysis for the case when observables factorize across fragments. Then, we numerically show that our divide-and-conquer method outperforms traditional uncut shadow tomography when estimating high-weight observables that act non-trivially on many qubits and discuss the mechanisms for this advantage.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

The Ramping Polytope and Cut Generation for the Unit Commitment Problem

We present a perfect formulation for a single generator in the unit commitment problem, inspired by the dynamic programming approach taken by Frangioni and Gentile. This generator can have characteristics such as ramp-up/ramp-down constraints, time-dependent start-up costs, and start-up/shut-down limits. To develop this perfect formulation, we extend the result of Balas on unions of polyhedra to present a framework allowing for flexible combinations of polyhedra using indicator variables. Here, we use this perfect formulation to create a cut-generating linear program, similar in spirit to lift-and-project cuts, and demonstrate computational efficacy of these cuts in a utility-scale unit commitment problem.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

Flake Formation in Phase Layers of a Cutting Ceramic

Flake formation (cracking) is observed in inserts of untreated cutting ceramic and also during diffusional strengthening of the inserts’ surface layer by nitrogen on heating in a muffle furnace to 450–500°C, with the creation of γ-phase (a protective layer), the removal of carbon from the atomic cells, and the formation of titanium nitride. Heat-treatment conditions for inserts of cutting ceramic are established such that the flake content at their surface is reduced. Treatment to prevent flake formation is proposed: heating in a sealed muffle furnace with a nitrogen atmosphere to 250–280°C at a pressure of 0.25 MPa. In this process, the titanium carbide at the surface of the inserts is converted to titanium nitride as a result of carbon diffusion, with the formation of a protective γ-phase layer. By removing carbon from the surface layer of the inserts and ensuring the diffusion of nitrogen into the cutting ceramic, with the formation of titanium nitride in the γphase, the durability and performance of the inserts are improved, along with their mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Ultrasonic Cutting of Polymers

The use of ultrasound in cutting plastics, synthetic fabrics, and polymer films is considered. A practical configuration is outlined, and the benefits of ultrasound in cutting are presented. The influence of the parameters in ultrasonic cutting on the productivity and the quality of the machined polymer is analyzed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Cutting Methods for Thick Titanium-Alloy Slabs

Methods of cutting thick titanium-alloy plates and slabs are considered. The surface quality of the cut and the productivity are estimated. Abrasive cutting by means of water jets is the most universal method and yields satisfactory surface quality at moderate cost.

42 ENGINEERING↗
DOE OSTI2013

Degradation of Dome Cutting Minerals in Hanford Waste - 13100

At the Hanford Tank Farms, recent changes in retrieval technology require cutting new risers in several single-shell tanks. The Hanford Tank Farm Operator is using water jet technology with abrasive silicate minerals such as garnet or olivine to cut through the concrete and rebar dome. The abrasiveness of these minerals, which become part of the high-level waste stream, may enhance the erosion of waste processing equipment. However, garnet and olivine are not thermodynamically stable in Hanford waste, slowly degrading over time. How likely these materials are to dissolve completely in the waste before the waste is processed in the Waste Treatment and Immobilization Plant can be evaluated using theoretical analysis for olivine and collected direct experimental evidence for garnet. Based on an extensive literature study, a large number of primary silicates decompose into sodalite and cancrinite when exposed to Hanford waste. Given sufficient time, the sodalite also degrades into cancrinite. Even though cancrinite has not been directly added to any Hanford tanks during process times, it is the most common silicate observed in current Hanford waste. By analogy, olivine and garnet are expected to ultimately also decompose into cancrinite. Garnet used in a concrete cutting demonstration was immersed in a simulated supernate representing the estimated composition of the liquid retrieving waste from Hanford tank 241-C-107 at both ambient and elevated temperatures. This simulant was amended with extra NaOH to determine if adding caustic would help enhance the degradation rate of garnet. The results showed that the garnet degradation rate was highest at the highest NaOH concentration and temperature. At the end of 12 weeks, however, the garnet grains were mostly intact, even when immersed in 2 molar NaOH at 80 deg. C. Cancrinite was identified as the degradation product on the surface of the garnet grains. In the case of olivine, the rate of degradation in the high-pH regimes of a waste tank is expected to depend on two main parameters: carbonate is expected to slow olivine degradation rates, whereas hydroxide is expected to enhance olivine dissolution rates. Which of these two competing dissolution drivers will have a larger impact on the dissolution rate in the specific environment of a waste tank is currently not identifiable. In general, cancrinite is much smaller and less hard than either olivine or garnet, so would be expected to be less erosive to processing equipment. Complete degradation of either garnet or olivine prior to being processed at the Waste Treatment and Immobilization Plant cannot be confirmed, however. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

Impact of drilling fluid rheology and wellbore pressure on rock cuttings removal performance: numerical investigation

Drilling fluids exhibit non-Newtonian behavior which is generally described in the literature by two rheological models: Power Law and Herschel-Bulkley models. We have used Eulerian- Eulerian multiphase flow model to evaluate the drilling fluid flow patterns and filter cake formation patterns for both models for ultra-deep drilling conditions. Simulated drilling fluid flow patterns clearly show that the Herschel - Bulkley model exhibits fewer vortices around the drilling pipe, indicating better rock cuttings removal performance. In addition to mud rheology, we have analyzed the pressure drop variation with the filter cake formation on the wellbore during ultradeep drilling process. We have shown that filter cake thickness at the wall linearly increases with differential pressure between the well and formation. This implies that the differential pressure needs to be optimized. Very thin filter cake may lead to excessive fluid seepage into the permeable subterranean vertical zone resulting in a loss of fluid circulation and hence in a loss of rock cuttings removal. Yet, very thick filter cake reduces the effective diameter of the hole which may lead to a poor rock cuttings removal performance and stuck pipe. The mathematical model presented here needs to be experimentally validated when filter cake thickness data in deep drilling conditions become available. The model could be useful to provide drilling engineers insight on the filter cake formation, drilling fluid flow pattern, and give guide-line to optimize the filter cake as field experimental data are scarce.

02 PETROLEUM↗
DOE OSTI2019

Special Features of the Structure of Titanium Nitride Coatings in Substrate Surface Cuts

Elemental compositions and structure-phase states of titanium nitride coatings on the flat surface and in a cut of substrate from 10Cr18Ni10Ti steel are investigated by the methods of x-ray microspectral analysis, Auger electron spectroscopy, and dark-field electron microscopy analysis of the bending-torsion of the crystal lattice. It is established that the coating in the cut, unlike the coating on the frontal surface, has a modified elemental composition and a two-layer structure whose special features and thicknesses change with distance from the sample surface. It is shown that these changes are caused by phase transformations, decreased number of defects, dispersion of layer structures, and increased concentration of impurities with increasing distance from the substrate surface. Based on the results obtained, possible conditions for coating structure formation in the cut of the substrate surface are discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗