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At least 163 records · Page 9

Contamination Control for Thermal Engineers

The presentation will be given at the 26th Annual Thermal Fluids Analysis Workshop (TFAWS 2015) hosted by the Goddard Spaceflight Center (GSFC) Thermal Engineering Branch (Code 545). This course will cover the basics of Contamination Control, including contamination control related failures, the effects of contamination on Flight Hardware, what contamination requirements translate to, design methodology, and implementing contamination control into Integration, Testing and Launch.

Design↗

Tutorial on Atomic Oxygen Effects and Contamination

Atomic oxygen is the most predominant specie in low Earth orbit (LEO) and is contained in the upper atmosphere of many other planetary bodies. Formed by photo-dissociation of molecular oxygen, it is highly reactive and energetic enough to break chemical bonds on the surface of many materials and react with them to form either stable or volatile oxides. The extent of the damage for spacecraft depends a lot on how much atomic oxygen arrives at the surface, the energy of the atoms, and the reactivity of the material that is exposed to it. Oxide formation can result in shrinkage, cracking, or erosion which can also result in changes in optical, thermal, or mechanical properties of the materials exposed. The extent of the reaction can be affected by mechanical loading, temperature, and other environmental components such as ultraviolet radiation or charged particles. Atomic oxygen generally causes a surface reaction, but it can scatter under coatings and into crevices causing oxidation much farther into a spacecraft surface or structure than would be expected. Contamination can also affect system performance. Contamination is generally caused by arrival of volatile species that condense on spacecraft surfaces. The volatiles are typically a result of outgassing of materials that are on the spacecraft. Once the volatiles are condensed on a surface, they can then be fixed on the surface by ultraviolet radiation andor atomic oxygen reaction to form stable surface contaminants that can change optical and thermal properties of materials in power systems, thermal systems, and sensors. This tutorial discusses atomic oxygen erosion and contaminate formation, and the effect they have on typical spacecraft materials. Scattering of atomic oxygen, some effects of combined environments and examples of effects of atomic oxygen and contamination on spacecraft systems and components will also be presented.

Earth orbital environments↗

Thinking Inside the Box: A Hands-on Student Activity for Building a Contamination Containment Glovebox to Encourage Problem Solving in a Collaborative Environment

Engineers from the National Aeronautics and Space Administration (NASA) and education experts from the Virginia Space Grant Consortium (VSGC) partnered together to create a hands-on student activity to teach students about problem solving, working in a collaborative environment, and about the unique career fields of contamination control and planetary protection. The activity focuses on contamination containment gloveboxes, which are sealed containers where operators outside the glovebox can safely manipulate hazardous or contamination-sensitive materials inside the glovebox through glove ports on the container. The activity utilizes common household materials and teams of students work together to design and build a glovebox using the materials provided. Once the glovebox has been constructed, students perform a task under a time constraint by using their glovebox to assemble a puzzle “contaminated” with corn starch. In a post-activity debrief, teams discuss lessons learned such as how the actual built glovebox differed from the sketched design, the challenge of managing a budget for materials, how the team dealt with surprises, and if their glovebox allowed enough room for the operator to perform the task. This activity has been part of VSGC’s Virginia Earth System Science Scholars (VESSS) summer academy program for high school students since 2016, and has been an engaging method to teach students teamwork, creativity, hands-on experimentation, communication, and reasoning skills while also teaching them about unique engineering fields such as contamination control and planetary protection.

Student activity↗

Contamination threats to critical surfaces from handling and storage practices.

Review of the procedures and results of a program designed to remove the threat of sources of molecular and particulate contamination of critical optical, electrical, and mechanical elements in spacecraft. The results of recent contamination-probing thermal-vacuum tests indicate that some of the materials and practices commonly used to protect critical surfaces from molecular or particulate contamination can themselves represent significant threats. These contamination sources include clean-room and clean-tent materials, gloves, tissues, and covering or packaging materials. Mass and infrared spectral analyses of these materials and the environments and instruments exposed to them show that the contaminants are mostly plasticizers, slip or antistatic agents, and binders used in the manufacture of these products. Products of particular threat include vinyl gloves, boots, clean-tent walls, and some polyethylene sheets and bags. Techniques for reducing these threats are discussed.

Poehlmann, H. C.↗

Contamination avoidance devices for poppettype shutoff valves

The determination of the cycle life is reported of the scal closure of a typical poppet-type shutoff valve in an uncontaminated GH2 environment and then compared this component performance with simulated operation with GN2 and LN2 containing controlled amounts of AL2O3 contaminant particles. The original valve design was tested for contamination damage tolerance characteristics under full-flow and cyclic-operating conditions, redesigned to improve the damage tolerance to contaminants, and then retested. The redesigned valve was found to have acceptable tolerance characteristics under all full-flow conditions and cyclic operation with small (25-75 microns) particulate contamination. The tolerance characteristics of the valve under cyclic conditions with large (75-250 microns) particulate contamination was improved but was not found to be completely satisfactory.

Endicott, D. L.↗

Problem of electron contamination

Data are presented from two experiments to demonstrate the effect of electron contamination on X-ray measurements within the magnetosphere. The data are taken from a rocket flight which detected auroral X-rays in the energy range from 2 to 10 keV and from Uhuru measurements of the magnetic field-modulated electron flux. It is shown that the level of electron contamination rendered the rocket observations completely unreliable, but profiles of the charged particle flux as functions of terrestrial longitude were able to be obtained from the Uhuru data. It is stressed that particle contamination of X-ray data will occur even near the equator at high electron threshold energy. Corrective measures are proposed to eliminate the contamination or to reduce or evaluate the effects of such contamination.

Garmire, G.↗

A study of molecular contamination

Contamination kinetics of typical space materials were studied using several techniques, including ellipsometry. Data were obtained on contaminant deposition rates, sticking coefficients, and reevaporation of the contamination. Materials studied included silicone sealants, a thermal control paint, and a graphite laminate as contaminant sources, and gold coated surfaces, a thermal control paint and a second surface mirror material as the contaminees. Both deposition and reevaporation rates were found to be nonlinear with time, and followed an exponential decay. A hypothesis is presented that the nonlinear behavior was a result of disproportionation of the molecular weight fractions of the polymers. The measured sticking coefficients were found to vary substantially with temperature over narrow ranges. Simulated space radiation was found to reduce the evaporation rates of contaminants by several orders of magnitude.

Allen, T. H.↗

Optical contamination evidence from Skylab and Gemini flights

Final results from a part of the T027 experiment performed on the first Skylab mission are presented. The sample array system containing 248 optical surfaces and exposed outside the orbital workshop did not collect any significant contaminants. Unfortunate performance compromises and the relative cleanliness of the assembly on the antisolar side placed the amount of available surface contaminants at or below the limiting sensitivity of the ground measuring instruments. Significant contamination was seen near the extravehicular hatch quadrant on the solar side of the orbiting assembly, and some results from returned samples are presented. Optical windows and mirrors exposed on the Gemini 12 mission showed degradation up to 35% in the UV wavelength region and solar absorptance increases up to 1.8 times the clean values. An expression for the attenuation coefficient vs wavelength is presented. The contaminant, a silicone base material, varied in thickness from 22 nm to 88 nm. The postflight scattered luminance of a contaminated Gemini 12 left-hand spacecraft hatch window was used to obtain threshold stellar visibility curves as a function of scattered and incident sunlight angles.

Muscari, J. A.↗

Evaluation of performance impairment by spacecraft contaminants

The environmental contaminants (isolated as off-gases in Skylab and Apollo missions) were evaluated. Specifically, six contaminants were evaluated for their effects on the behavior of juvenile baboons. The concentrations of contaminants were determined through preliminary range-finding studies with laboratory rats. The contaminants evaluated were acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone (MIBK), trichloroethylene (TCE), heptane and Freon 21. When the studies of the individual gases were completed, the baboons were also exposed to a mixture of MEK and TCE. The data obtained revealed alterations in the behavior of baboons exposed to relatively low levels of the contaminants. These findings were presented at the First International Symposium on Voluntary Inhalation of Industrial Solvents in Mexico City, June 21-24, 1976. A preprint of the proceedings is included.

Geller, I.↗

Theoretical contamination of cryogenic satellite telescopes

The state of contaminant molecules, the deposition rate on key surfaces, and the heat transfer rate were estimated by the use of a zeroth-order approximation. Optical surfaces of infrared telescopes cooled to about 20 K should be considered to be covered with at least several deposition layers of condensible molecules without any contamination controls. The effectiveness of the purge gas method of contamination controls was discussed. This method attempts to drive condensible molecules from the telescope tube by impacts with a purge gas in the telescope tube. For this technique to be sufficiently effective, the pressure of the purge gas must be more than 2 x .000001 torr. The influence caused by interactions of the purged gas with the particulate contaminants was found to slightly increase the resident times of the particulate contaminants within the telescope field of view.

Murakami, M.↗

Flight investigation of insect contamination and its alleviation

An investigation of leading edge contamination by insects was conducted with a JetStar airplane instrumented to detect transition on the outboard leading edge flap and equipped with a system to spray the leading edge in flight. The results of airline type flights with the JetStar indicated that insects can contaminate the leading edge during takeoff and climbout. The results also showed that the insects collected on the leading edges at 180 knots did not erode at cruise conditions for a laminar flow control airplane and caused premature transition of the laminar boundary layer. None of the superslick and hydrophobic surfaces tested showed any significant advantages in alleviating the insect contamination problem. While there may be other solutions to the insect contamination problem, the results of these tests with a spray system showed that a continouous water spray while encountering the insects is effective in preventing insect contamination of the leading edges.

Peterson, J. B., Jr.↗

Trace contaminant studies of HSC adsorbent

The adsorption and desorption of fifteen trace contaminants on HSC (polyethylenimine coated acrylic ester) adsorbent were experimentally investigated with the following two objectives: to test the removal potential and the adsorption reversibility of the selected trace contaminants, and to test the effect a preadsorbed trace contaminant has on the CO2 adsorption capacity. The experimental method for acquiring the adsorption equilibrium data used is based on the volumetric (or displacement) concept of vacuum adsorption. From the experimental results, it was found that the HSC adsorbent has good adsorption potential for contaminants of alcohol compounds, esters, and benzene compounds; whereas, adsorption of ketone compounds, oxidizing and reducing agents are detrimental to the adsorbent. In addition, all liquid contaminants reduce the CO2 capacity of HSC adsorbent.

Yieh, D. T. N.↗

Ultraviolet absorption of common spacecraft contaminants

Organic contamination of ultraviolet optical systems is discussed. Degradation of signal by reflection, scattering, interference, and absorption is shown. The first three processes depend on the physical state of the contaminant while absorption depends on its chemical structure. The latter phenomenon is isolated from the others by dissolving contaminants in cyclohexane and determining absorption spectra from 2100A to 3600A. A variety of materials representing the types of contaminants responsible for most spaceflight hardware problems is scanned and the spectra is presented. The effect of thickness is demonstrated for the most common contaminant, di(2 ethyl hexyl)phthalate, by scanning successive dilutions.

Colony, J. A.↗

Space Shuttle contamination overview

Consideration is given to particle and gaseous contamination associated with Shuttle payload orbital delivery. An approach to control contamination is discussed which consists of analytical environment assessment, vehicle design optimization, and flight environment measurement. The analytical assessment of orbital contamination source characteristics and their effects on the Shuttle orbital environment has resulted in vehicle design changes and a detailed understanding of system operational flexibility. Verification of resulting Shuttle contamination performance will be made by the Induced Environment Contamination Monitor.

Leger, L.↗

Optical degradation due to contamination on the SAGE/SAGE II spacecraft instruments

An optical model for contamination effects has been developed for the SAGE II/ERBS instrument. This model describes instrument throughput efficiency and response characteristics as a function of molecular contamination thickness for indexes of refraction representative of Shuttle/ERBS/SAGE II contaminants at seven spectral wavelengths between 0.385 and 1.02 micrometers. Contamination effects are treated as thin film coatings on selected optical elements which cause changes in those elements' reflection/transmission/absorption characteristics. SAGE/AEM in-orbit performance data were used to estimate the optical constants for the contaminants. SAGE and SAGE II are radiometers that spatially scan the sun through the earth's atmosphere with a narrow field-of-view in spectral intervals from visible to the near infrared.

Mauldin, L. E., III↗

Space Shuttle contamination measurements from flights STS-1 through STS-4

Results of contamination measurements performed on the initial four flights of the Space Shuttle Orbiter are summarized and compared with requirements contained in the Space Shuttle Flight and Ground System Specifications and those formulated by the Contamination Requirements Definition Group. In general, the results of measurements carried out with the induced environment contamination monitor indicate that molecular fluxes, deposition rates, and average counts of particulates are within the requirements and close to predicted values. Among the exceptions, were such special circumstances as water dumps, payload bay door closures, and RCS engine, APU, and flash evaporator operations which led to molecular and particulate contamination levels exceeding the limits. In cases where these circumstances would interfere with sensitive payload operations, careful mission planning to preclude a contamination source by operational limitation should be done to avoid losses.

Ehlers, H. K. F.↗

Contamination sensitivity of typical mirror coatings - A parametric study

Contamination budgeting for space optical systems basically starts at understanding the sensitivity of component performance, e.g. mirror reflectance, window transmittance, etc., to surface deposits. To evaluate contamination sensitivity for mirror coatings, eight types representative of those used in the vacuum ultraviolet, visible, and infrared were modeled assuming that the contaminant is uniformly deposited on the mirror surface. Parametric studies over a range of complex refractive indices combined with an examination of optical data available for several organic materials suggested division of the contaminant layer index into three categories, N = 1.5 + 0.1i, N = 1.5 + 0.5i, and N = 1.5 + 2.0i. Contaminant thickness sensitivity curves were then calculated for each of the selected mirror coatings. For comparative purposes, critical thicknesses for each type were extracted, assuming a reflectance loss of 10 percent was allowable. Critical thicknesses ranged from about 10 A to 1000 A depending on the specifics of coating design and spectral region.

Osantowski, J. F.↗

Development of a new class of chemical and biological ultrasensors: Ribonuclease contamination and control

In order to define ribonuclease contamination, an assay for ribonuclease having picogram level sensitivity was established. In this assay, polycytidylic acid is digested by ribonuclease leading to smaller fragments of poly C that remain soluble after treatment of the sample with perchloric acid and lanthanum acetate. An absorbance measurement at 260 nm of the supernatant from the centrifuged sample measures the ribonuclease. A standard curve is shown. Using this assay procedure, ribonuclease contamination was found to be significant in routine laboratory proteins, in particular, bovine serum albumin, lysozyme, catalase, and cytochrome C. This was confirmed by demonstrating a considerable reduction in this activity in the presence of phosphate buffer since phosphate inhibits ribonuclease. Ribonuclease contamination was not significantly encountered in routine laboratory glassware, plasticware, column surfaces, chromatographic particles, and buffer reagents, including airborne contamination. Some contamination could be introduced by fingerprints, however.

Source record↗