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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Designing A Coaxial Quadrotor for Urban Air Mobility

The NASA Revolutionary Vertical Lift Technology Project has created several Urban Air Mobility reference design vehicles to aid the burgeoning UAM industry. With over 700 conceptual designs already proposed, much interest has been generated across many unique configurations to bring vertical flight to the masses. The quadrotor configuration is one of the NASA reference vehicles, and does have some conceptual designs proposed in the industry. This study looks at the conceptual design of a coaxial quadrotor vehicle as an extension of the NASA RVLT quadrotor concept vehicle. The coaxial quadrotor has a similar layout to the quadrotor, but with a coaxial rotor at each of the four corners of the vehicle. Trade studies carried out using the NASA Design and Analysis of Rotorcraft (NDARC) tool analyzed the vehicle sizing, design gross weight, and performance for four design variants. The variants all use the baseline coaxial quadrotor layout, but analyze the effects of two major design choices: 1) variable pitch vs variable speed rotor control, and 2) motor to rotor power transmission via a gearbox vs direct-drive. The results indicate one design variant may have more benefits on some of the design objectives while another configuration may better satisfy the others.

UAM↗

Handling Qualities of Multirotor RPM-Controlled Electric-Vertical Take-Off and Landing (eVTOL) Aircraft for Urban Air Mobility (UAM)

A paradigm shift in rotorcraft design is being led by the prospect of propulsive forces being distributed across multiple rotors, such that each rotor can be directly driven by a dedicated electric motor. Crucially, some designers attempt to utilize these direct-drive mechanisms as the sole form of primary flight control. The feasibility of this design choice remains to be proven at the scales required for passenger transport. The paper presents a preliminary handling qualities analysis, for a six-passenger (1,200 lb payload) electric Hexacopter conceptual design, which shows that Level 1 handling qualities for limited agility operations are possible, provided that electric powertrains can deliver transient peak torques twice as high as the rated continuous torque of the conceptual design. Preliminary predictions are then substantiated by the results from a piloted handling qualities evaluation conducted in the NASA-Ames Vertical Motion Simulator (VMS). Three eVTOL configurations (a quadrotor, a hexacopter and a lift+cruise) with flight control laws implementing different levels of stability augmentation (Attitude Command-Attitude Hold and Translational Rate Command response types) were evaluated in four low speed and hover tasks requiring various levels of agility and precision.

UAM↗

Flight Dynamics Conceptual Design Exploration of Multirotor eVTOL

The advent of electric propulsion is revolutionizing the paradigm of rotorcraft design, leading to new electric Vertical Take-Off and Landing (eVTOL) aircraft. Direct drive topologies are common within these new designs, and some designers have chosen to utilize this mechanism for Primary Flight Control (PFC), effectively utilizing the aircraft engines as PFC actuators to control the speed of the rotors. This decision integrates the propulsion and flight control systems, and intrinsically couples the aircraft sizing and control. Four separate tools were exercised throughout this study to conduct a conceptual design exploration of eVTOL aircraft handling qualities. The main tasks for these tools were: 1) aircraft sizing and performance analysis, including the calculation of trim; 2) flight dynamics modeling and analysis; 3) handling qualities-centric control law optimization; and 4) electric motor sizing. Sizing of an RPM- controlled Hexacopter concept explored the dependency of aircraft size to fundamental design parameters: 1) disk loading and 2) blade loading coefficient. Increasing the design disk loading resulted in designs with high agility, but at the cost of significant growth in the design gross weight. Finally, Categories II and III pilot-induced-oscillation (PIO) are known potentially-catastrophic handling qualities deficiencies of fly-by-wire flight control systems such as those expected of eVTOL aircraft. Consideration of PIO predictive metrics in conceptual design control synthesis led to increased PIO robustness.

Flight Dynamics↗

A 17 degree of freedom anthropomorphic manipulator

A 17 axis anthropomorphic manipulator, providing coordinated control of two seven degree of freedom arms mounted on a three degree of freedom torso-waist assembly, is presented. This massively redundant telerobot, designated the Robotics Research K/B-2017 Dexterous Manipulator, employs a modular mechanism design with joint-mounted actuators based on brushless motors and harmonic drive gear reducers. Direct joint torque control at the servo level causes these high-output joint drives to behave like direct-drive actuators, facilitating the implementation of an effective impedance control scheme. The redundant, but conservative motion control system models the manipulator as a spring-loaded linkage with viscous damping and rotary inertia at each joint. This approach allows for real time, sensor-driven control of manipulator pose using a hierarchy of competing rules, or objective functions, to avoid unplanned collisions with objects in the workplace, to produce energy-efficient, graceful motion, to increase leverage, to control effective impedance at the tool or to favor overloaded joints.

Vold, Havard I.↗

A broadbased actuator concept for spaceflight application

An electromechanical actuator is applicable to a variety of spaceflight requirements. Characterized by high torque and a small output step angle, the device is comprised of a coaxial, symmetrical arrangement in which a cup type harmonic drive is directly coupled to a pancake configuration drive motor. The motor, with its dual stator driving a common rotor, is one illustration of the concept of selective redundacy. Selective redundancy promotes the idea that redundancy, to be effective, must not compromise inherent design simplicity nor introduce new failure modes. The usefulness of the actuator is exemplified by its selection for a broad range of positioning and driving applications including TDRSS gimbal drives, Space Telescope deployment and latching machanisms, and Space Telescope secondary mirror drive, as well as others.

Hammond, J. C.↗

Clutchless multiple drive source for output shaft

A first shaft is connected to a source of rotational power and has a gear fixedly mounted on the shaft. A second gear is fixedly mounted on a gear shaft that is parallel to the first shaft. A third gear, also fixedly mounted on gear shaft, meshes with a fourth gear fixedly mounted on the output shaft. The first input shaft and output shaft are rotatably mounted through a housing that is itself rotatable with respect to a support. Both shafts are coaxial and in end-to-end relationship. A second input shaft is connected to a second source of rotational power. A fifth gear, fixedly mounted on second input shaft, meshes with a sixth gear, which is fixedly mounted on rotatable housing and in coaxial relationship with first input shaft. In operation, the first drive source and gear train provide rotational power in a first direction to drive the output shaft in a given direction of rotation. The second source of rotational power may be operated either to decrease the rate of rotation imparted to the output shaft by the first source of rotational power, or to increase that rate of rotation, depending on which direction the housing is rotated by the second source of rotational power.

Webster, L. D.↗

Reciprocating piston pump system with screw drive

A pump system of the reciprocating piston type is described, which facilitates direct motor drive and cylinder sealing. A threaded middle potion of the piston is engaged by a nut connected to rotate with the rotor of an electric motor, in a manner that minimizes loading on the rotor by the use of a coupling that transmits torque to the nut but permits it to shift axially and radially with respect to the rotor. The nut has a threaded hydrostatic bearing for engaging the threaded piston portion, with an oil-carrying groove in the nut being interrupted. A fluid emitting seal located at the entrance to each cylinder, can serve to center the piston within the cylinder, wash the piston, and to aid in sealing. The piston can have a long stroke to diameter ratio to minimize reciprocations and wear on valves at high pressures. The voltage applied to the motor can be reversed prior to the piston reaching the end of its stroke, to permit pressure on the piston to aid in reversing the motor.

Perkins, Gerald S.↗

Fusion-Enabled Pluto Orbiter and Lander

Direct Fusion Drive (DFD) is a unique fusion engine concept based on the Princeton Field-Reversed Configuration (PFRC) fusion reactor conceived by Dr. Sam Cohen of the Princeton Plasma Physics Laboratory. DFD would enable the Pluto orbiter and lander context mission and more broadly enable true "rapid transit" to outer-planet and near interstellar space. The truly game-changing levels of thrust and power in a modestly sized package could integrate with our current launch infrastructure while radically expanding the science capability of these missions. Our Phase I was our first funded work on the DFD, with previous work at PSS occurring only under internal R&D. We established the feasibility of our Pluto mission trajectories using straight-line and planar models, including a departure spiral from Earth and insertion at Pluto. We developed our first thrust and specific impulse model using the results of the UEDGE multi-fluid code. Our specific power model was improved. During this Phase II effort, we continued our efforts to increase the fidelity of the designs for the RF, magnet, and shielding subsystems. Dedicated thrust augmentation experiments were run on the PFRC experiment, using a supersonic gas puffing valve. For the first time, we analyzed the design of a closed-loop operation mode and estimated the hardware that would be required for a dual-mode engine. In an exciting new development, we have invented a new thermophotovoltaic thermal conversion method that has the potential to have efficiencies of a Brayton or Stirling system. Our report presents details of these analyses. Our roadmap to bringing DFD to flight predicts that with sufficient support, a first flight unit could be built by 2040. We anticipate that three machine generations are required before this point: a ~1 T PFRC-3 machine hitting new plasma temperature and density levels, a ~5 T PFRC-4 machine with first demonstration of D-3He fusion, and a flight. (The current experiment, PFRC-2, is limited to about 0.1 T). In order to achieve a flight in 2035-2040, the TRL of the supporting systems must be increased in parallel, including low mass radiators, cryogenic propellant storage, and large (>100 kW) thermal conversion systems. Fortunately, many of these systems are dual-use and are required for other technologies including fission systems, so DFD would contribute to and benefit from those programs. This NIAC support and the results of our work have led to multiple follow-on contracts. We won two NASA STTRs focused on DFD subsystems, one on the RF system and one on the superconducting magnets, and our magnet STTR is now midway through a Phase II. We will be receiving a superconducting test magnet for experiments at PPPL this summer. In addition, we won an ARPA-E OPEN grant; this is the first time that OPEN has included fusion technologies, and we are part of a cohort of three alternative fusion companies now supported directly by DOE. We are very optimistic that if we are able to meet our experimental milestones in the next 12-18 months, we will be competitive for additional DOE grants to build PFRC-3.

Propulsion↗

NASA Capability Roadmaps Executive Summary

This document is the result of eight months of hard work and dedication from NASA, industry, other government agencies, and academic experts from across the nation. It provides a summary of the capabilities necessary to execute the Vision for Space Exploration and the key architecture decisions that drive the direction for those capabilities. This report is being provided to the Exploration Systems Architecture Study (ESAS) team for consideration in development of an architecture approach and investment strategy to support NASA future mission, programs and budget requests. In addition, it will be an excellent reference for NASA's strategic planning. A more detailed set of roadmaps at the technology and sub-capability levels are available on CD. These detailed products include key driving assumptions, capability maturation assessments, and technology and capability development roadmaps.

Willcoxon, Rita↗

Rigid and differential rotation driven by oscillations within the sun

Long-period oscillations involving the entire mass of the sun rotate like rigid bodies, and their oscillatory power is distributed nonuniformly across the solar surface. A mostly qualitative theory is constructed showing how the oscillations drive convective flows of global scale, which then organize photospheric and coronal magnetic fields into patterns which rotate rigidly. The convection rises along long graceful curves, creating the magnetic-arcade structures in the corona and unipolar photospheric regions on each side by dynamo action. These are thought to be the origin of the sector structure in the solar wind. The rigid patterns of convective upwelling also force nonrigid horizontal winds on the solar surface. Under the action of the Coriolis force, the main horizontal motions are converted into polar and equatorial wind currents which have the proper directions to drive the differential rotation long observed on the sun's surface.

Wolff, C. L.↗

The application of QCSEE technology to V/STOL

While at this point in time no particular propulsion system configuration has been chosen for the V/STOL Type A, many combinations of number of fans, gas generators, and methods of power interconnection have been investigated. Low pressure systems under consideration include variable pitch and variable inlet guide vanes for thrust modulation, geared and direct turbine drive, and shaft and gas power transfer systems. Several of these features are being studied in the Quiet, Clean, Short-Haul, Experimental Engine (QCSEE) program, which is developing the technology needed for future short-haul passenger aircraft. Test status and key characteristics of QCSEE engines and their components are discussed in detail.

Willis, W. S.↗

NASA research in aircraft propulsion

A broad overview of the scope of research presently being supported by NASA in aircraft propulsion is presented with emphasis on Lewis Research Center activities related to civil air transports, CTOL and V/STOL systems. Aircraft systems work is performed to identify the requirements for the propulsion system that enhance the mission capabilities of the aircraft. This important source of innovation and creativity drives the direction of propulsion research. In a companion effort, component research of a generic nature is performed to provide a better basis for design and provides an evolutionary process for technological growth that increases the capabilities of all types of aircraft. Both are important.

Beheim, M. A.↗

An Evaluation of the 64-meter Antenna Radial Bearing for Use on the 70-meter Antenna

The derivation of the proper truck preload is discussed and is shown to be dependent upon the azimuth drive preload direction, the wind direction and magnitude, and the out of roundness of the track. The resulting wheel and track contact stresses were evaluated and found to be satisfactory for either the 64-m or 70-m antenna. The wheel bearing loads were found to be quite satisfactory for the larger 70-m antenna. Methods for evaluating the effects of track out of roundness and for aligning the wheel and truck assemblies are presented. It is believed that these methods are practical and that the increased loadings on the parts should not affect the expected long life of the azimuth bearing.

Mcginness, H. D.↗

Unducted-Fan Engine

Unducted-fan (UDF(TM) engine advanced counterrotating-pusher-propeller propulsion system for high-subsonic (mach 0.7 to 0.85) aircraft. Combines modern high-pressure-ratio gas-turbine engine with multistage counterrotating power turbine directly coupled to counterrotating, advanced high-speed propellers. Key feature of system is unique direct turbine drive eliminating need for gearbox to transmit power to propeller blades.

Meleason, Edward T.↗

Human factors: Aeronautics

The objectives of the Aeronautics Human Factors Research and Technology program are to provide the technology base and capability to design effective crew-cockpit systems and to advance solutions to human problems affecting air transport and rotorcraft effectiveness and safety. Advanced automation technologies, information display capabilities under computer control, and concern for the effects of human error in flight operations are elements which drive the directions of the program. Thus, the program has four thrusts: flight management, human engineering methods, rotorcraft, and subsonic transports.

Jenkins, James P.↗

Experimental Study of Unshrouded Impeller Pump Stage Sensitivity to Tip Clearance

This viewgraph presentation provides information on an experiment. Its objective is to experimentally determine unshrouded impeller performance sensitivity to tip clearance. The experiment included: Determining impeller efficiency at scaled operating conditions in water at MSFC's Pump Test Equipment (PTE) Facility; Testing unshrouded impeller at three different tip clearances; Testing each tip clearance configuration at on- and off-design conditions, and collecting unsteady- and steady-state data in each configuration; Determining impeller efficiency directly using drive line torquemeter and pump inlet and exit total pressure measurements.

Williams, Robert W.↗