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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Evolution and Control of 2219 Aluminum Microstructural Features Through Electron Beam Freeform Fabrication

The layer-additive nature of the electron beam freeform fabrication (EBF3) process results in a tortuous thermal path producing complex microstructures including: small homogeneous equiaxed grains; dendritic growth contained within larger grains; and/or pervasive dendritic formation in the interpass regions of the deposits. Several process control variables contribute to the formation of these different microstructures, including translation speed, wire feed rate, beam current and accelerating voltage. In electron beam processing, higher accelerating voltages embed the energy deeper below the surface of the substrate. Two EBF3 systems have been established at NASA Langley, one with a low-voltage (10-30kV) and the other a high-voltage (30-60 kV) electron beam gun. Aluminum alloy 2219 was processed over a range of different variables to explore the design space and correlate the resultant microstructures with the processing parameters. This report is specifically exploring the impact of accelerating voltage. Of particular interest is correlating energy to the resultant material characteristics to determine the potential of achieving microstructural control through precise management of the heat flux and cooling rates during deposition.

Taminger, Karen M.↗

Temperature characteristics of electron beams and ambient particles

The temperature characteristics of electron beams and trapped particles of large pitch angles during substorms have been studied by examining the plasma data of the University of California at San Diego experiment on board the geostationary ATS 6 satellite. Approximating the observed distribution functions by a single Maxwellian or a superposition of two Maxwellians, it has been deduced that the electron distribution function is characterized by two temperatures, approximately 1 and 3 keV. The 3-keV component is observed at all pitch angles from 10 to 90 deg. The 1-keV component initially appears only within the electron beams which are confined to small pitch angles (approximately 30 deg). With time, this low-temperature component appears at larger pitch angles (approximately 30 deg). This observation has been interpreted in terms of scattering of the electron beams to large pitch angles.

Lin, C. S.↗

The use of artificial electron beams as probes of the distant magnetosphere

The use of artificial electron beams as probes of the distant magnetosphere is discussed. The accelerators, the method of injecting and analyzing the beams using television techniques and particle counters, and how the beams simulate the natural trapped electrons are summarized. It is found that when an electron beam is injected from a sounding rocket in the ionosphere, the rocket potential rises to a positive value and collects a current of ionospheric plasma electrons. It is proposed to use optical methods on the Space Shuttle to analyze electron beams injected in orbit, and in view of the results of the ECHO 5 experiments, such optical techniques may prove ineffective due to background luminosity from the ground and other sensitivity limitations.

Winckler, J. R.↗

Modern developments in electron-beam fluorescence

Recent developments in the area of electron-beam fluorescence are discussed with special attention given to the experience in the use of the electron-beam fluorescence in flight research. A new measurement approach, called electron-photon fluorescence (EPF), is described, and it is shown that EPF offers the potential of overcoming some of the disadvantages of electron-beam fluorescence in high-density flows. Examples of using the EPF technique are presented.

Cattolica, Robert J.↗

Electron beam standby absorber system

Electron beam energy is absorbed by deflectors which allow beam distribution over an absorber located between the deflectors and workpiece. The undeflected beam passes through a hole in the absorber when the deflection is de-energized, when energized, the beam is kept to a minimum power level by deflection rate change.

Downing, R. D.↗

Improved electron-beam welding technique

Electron-beam generator produces high quality welds without vaporization by relying on the mobility and hydrodynamic properties of the material in its liquid phase. The power density of the beam is relative to the speed of the workpiece, producing an inclined weld-front.

Schumacher, B.↗

Effect of Orientation on Tensile Properties of Inconel 718 Block Fabricated with Electron Beam Freeform Fabrication (EBF3)

Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate an Inconel 718 bulk block deposit. Room temperature tensile properties were measured as a function of orientation and location within the block build. This study is a follow-on activity to previous work on Inconel 718 EBF3 deposits that were too narrow to allow properties to be measured in more than one orientation

Bird, R. Keith↗

Using Powder Cored Tubular Wire Technology to Enhance Electron Beam Freeform Fabricated Structures

Electron Beam Freeform Fabrication (EBF3) is an additive manufacturing technique, developed at NASA Langley Research Center, capable of fabricating large scale aerospace parts. Advantages of using EBF3 as opposed to conventional manufacturing methods include, decreased design-to-product time, decreased wasted material, and the ability to adapt controls to produce geometrically complex parts with properties comparable to wrought products. However, to fully exploit the potential of the EBF3 process development of materials tailored for the process is required. Powder cored tubular wire (PCTW) technology was used to modify Ti-6Al-4V and Al 6061 feedstock to enhance alloy content, refine grain size, and create a metal matrix composite in the as-solidified structures, respectively.

Gonzales, Devon↗

Electron beam selectively seals porous metal filters

Electron beam welding selectively seals the outer surfaces of porous metal filters and impedances used in fluid flow systems. The outer surface can be sealed by melting a thin outer layer of the porous material with an electron beam so that the melted material fills all surface pores.

Snyder, J. A.↗

Probing Electron Beam Induced Transformations on a Single-Defect Level via Automated Scanning Transmission Electron Microscopy

A robust approach for real-time analysis of the scanning transmission electron microscopy (STEM) data streams, based on ensemble learning and iterative training (ELIT) of deep convolutional neural networks, is implemented on an operational microscope, enabling the exploration of the dynamics of specific atomic configurations under electron beam irradiation via an automated experiment in STEM. Combined with beam control, this approach allows studying beam effects on selected atomic groups and chemical bonds in a fully automated mode. Here, in this study, we demonstrate atomically precise engineering of single vacancy lines in transition metal dichalcogenides and the creation and identification of topological defects in graphene. The ELIT-based approach facilitates direct on-the-fly analysis of the STEM data and engenders real-time feedback schemes for probing electron beam chemistry, atomic manipulation, and atom by atom assembly.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Accurate prediction of mega-electron-volt electron beam properties from UED using machine learning

To harness the full potential of the ultrafast electron diffraction (UED) and microscopy (UEM), we must know accurately the electron beam properties, such as emittance, energy spread, spatial-pointing jitter, and shot-to-shot energy fluctuation. Owing to the inherent fluctuations in UED/UEM instruments, obtaining such detailed knowledge requires real-time characterization of the beam properties for each electron bunch. While diagnostics of these properties exist, they are often invasive, and many of them cannot operate at a high repetition rate. Here, we present a technique to overcome such limitations. Employing a machine learning (ML) strategy, we can accurately predict electron beam properties for every shot using only parameters that are easily recorded at high repetition rate by the detector while the experiments are ongoing, by training a model on a small set of fully diagnosed bunches. Applying ML as real-time noninvasive diagnostics could enable some new capabilities, e.g., online optimization of the long-term stability and fine single-shot quality of the electron beam, filtering the events and making online corrections of the data for time-resolved UED, otherwise impossible. This opens the possibility of fully realizing the potential of high repetition rate UED and UEM for life science and condensed matter physics applications.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Broadband hard X-ray attosecond pulses from extremely chirped electron beams

Attosecond pulses from free-electron lasers have opened the doors to atomic site-specific studies of bound electronic dynamics on their natural, sub-femtosecond timescales. Key to their success has been electron beam shaping techniques enabling the generation of sub-femtosecond current spikes with peak currents on the order of 10 kA. We demonstrate in an RF linac the generation of current spikes with extreme chirps on the order of 350 MeV/micron, directly competitive with the chirps expected from beam-driven plasma wakefield accelerators. Leveraging chirp-taper compensation, we use these highly chirped beams to generate hard X-ray attosecond pulses with bandwidths exceeding 30 eV, a factor of two beyond previous demonstrations. We simultaneously present the first explicit experimental evidence of chirp-taper compensation in an attosecond XFEL, finding that optimal tapering improves the bandwidth and pulse energy by factors of two and five, respectively, for our conditions. In addition to the immediate utility of such broadband hard X-ray pulses, electron beams with such extreme chirps can be utilized for unique new experimental modalities by performing further compression after the undulators. Such post-lasing compression can enable subsequent superradiant light emission at longer wavelengths, or direct excitation of quantum systems with the beam's intense space-charge field for unique attosecond pump-probe possibilities.

43 PARTICLE ACCELERATORS↗

Comments on 'Pulsed electron beam emission in space' by Neubert et al. (1988)

Using the potentials measured by the Spacelab's Charge and Current Probe during beam ejections and the signature of the harmonic emissions generated by pulsed electron beams, Neubert et al. (1988) presented evidence that overdense electron beams (with electron density above 150,000/cu cm) can escape the near vicinity of the Shuttle. This paper supplements these results by presenting a further indication of the beam escape and propagation out to at least 200 m, using the whistler-mode wave signature obtained during the SL-12 electron beam ejection which occurred on DOY 213 of 1985 from 03:30 to 03:37 UT. The combined results support the hypothesis that overdense electron beams can and will escape from a spacecraft, contrary to predictions based upon idealized simulations of the injection process.

Farrell, W. M.↗

Rotational temperature determination in flowing nitrogen using an electron beam

The measurement of rotational temperature by the electron-beam fluorescence technique is investigated for temperatures between 78 K and 300 K by using the 0-0 band of the nitrogen first negative system. Existing methods for calculating the rotational temperature from electron-beam spectra result in values which are higher than the true temperature and the error increases with density and electron-beam current. The errors are believed to arise through neglect of the effects of secondary electrons. Excitation by low-energy secondary electrons can increase the population of the sparsely populated rotational ground states at the expense of the abundantly populated states. This secondary excitation is proposed as the cause of the error in the calculated rotational temperature and a theoretical study determines that the density and beam current govern the excitation rate. Rotational-temperature measurements are made in a flowing stream of nitrogen at a known temperature for a range of densities and beam currents.

Lillicrap, D. C.↗

Electron-beam flow visualization - Applications in the definition of configuration aerothermal characteristics.

Comparisons between flow visualization systems using electron-beam fluorescence, schlieren, and shadowgraph techniques illustrate the advantages associated with the electron beam. Specific applications of this method as an aid in defining the origin of erosion on a heat-transfer model are cited. Results of combined electron-beam oil-flow studies on configurations illustrate that the simultaneous definition of the external flow field and its surface flow can be obtained. Comparisons between the electron-beam oil-flow visualization method and phase-change coating heat-transfer tests on a shuttle ascent configuration indicate the complementary nature of these two testing techniques. Potential methods for improving the electron-beam technique are included.

Woods, W. C.↗

Strategies to overcome electron-beam issues in liquid phase TEM: Study of chemical processes

Abstract Liquid phase (or liquid cell) transmission electron microscopy (TEM) has become a powerful platform for in situ investigation of various chemical processes at the nanometer or atomic level. The electron beam for imaging can also induce perturbation to the chemical processes. Thus, it has been a concern that the observed phenomena in a liquid cell could deviate from the real-world processes. Strategies have been developed to overcome the electron-beam-induced issues. This article provides an overview of the electron-beam effects, and discusses various strategies in liquid cell TEM study of nucleation, growth, and self-assembly of nanoscale materials, where an electron beam is often used to initiate the reactions, and highly electron-beam-sensitive electrochemical reactions. Graphical abstract

Zheng, Wenjing↗

Multiple electron beam generation with different energies and comparable currents from a single cathode potential for high power traveling wave tubes (TWTs)

We present a technique for generating multiple electron beams with different energies and comparable currents from a single cathode stalk at a single potential using nested magnetically insulated coaxial diodes (MICDs). The application is for a multi-stream traveling wave tube. Particle-in-cell simulations are performed for an experimental parameter-based geometry where two thin-walled intense relativistic electron beams immersed in a strong uniform magnetic field propagate through a cylindrical vacuum channel. The analytically derived results are obtained by extending Fedosov’s solution for generating a hollow electron beam from an MICD on a cathode stalk in an infinite magnetic field. Two electron beams are generated and accelerated downstream assuming zero initial kinetic energy of the electrons from the cathodes. Results show both electron beam currents ranging from 66 to 2.8 kA with an energy difference ranging from 6% to 27% depending on voltages applied from 100 to 600 kV and the geometry of the two MICDs. An optimal geometry is a crucial factor in achieving the maximum energy difference between the electron beams for comparable currents. The analytical and numerical simulation results show good agreement. We are currently in the process of planning experiments using the electron beam accelerator (SINUS-6 at UNM) to validate the analytical and simulation results.

Islam, K. N. (ORCID:0000000214397710)↗

Selection of Target Thickness and Size of Drive Electron Beam for Ce+BAF Injector

A baseline concept for a continuous wave (CW) polarized positron injector was developed for the Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Lab. This concept is based on the generation of CW longitudinally polarized positrons by a high-current, polarized electron beam (1 mA, 130-370 MeV, and 90% longitudinal polarization) that passes through a rotating, water-cooled, tungsten target. The positron yield and longitudinal polarization are calculated for the 123 MeV Ce+BAF injector at the Low Energy Recirculator Facility (LERF). The longitudinal and transverse CEBAF acceptances, defined as an energy spread of less than 1% and a normalized emittance of less than 100 mm·mrad, have been used in these calculations. The impact of target thickness, transverse electron beam size, and electron beam energy on the yield and polarization of a positron injector is evaluated. The total energy deposited by the beams in the tungsten target and the peak energy density are calculated for different target thicknesses, electron beam sizes, and energies.

Ushakov, Andriy [Thomas Jefferson National Acceler↗