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Review of in situ process monitoring for metal hybrid directed energy deposition
Hybrid manufacturing, or the combination of additive and subtractive manufacturing within a single build volume is transforming the way products are being fabricated. Additive manufacturing confers unprecedented freedom of design and reduced material usage while enabling serial customization. Subtractive manufacturing provides superior surface finish and improved dimensional accuracies. Interwoven, these two digital manufacturing paradigms are enabling the rapid manufacturing of complex, highly accurate, and customized geometries in a diversity of high-performance alloys. In situ monitoring, heavily relied upon in either additive or subtractive, becomes even more crucial with the interplay of the two processes in a single combined build sequence. Moreover, challenges that do not exist in either process alone can now have a dramatic impact on final part quality: (1) a large amount of heat is generated during additive manufacturing deposition, which is primarily dissipated into the machine tooling and impacts accuracy by deforming the material and causing misaligned machining; (2) microstructure, mechanical properties, and residual stresses are the result of the complex thermal histories generated by additive manufacturing and can impact subsequent cutting performance. This comprehensive review considers previous research in monitoring and providing closed-loop control in both additive and subtractive manufacturing separately and then considers the implications of the effectiveness of these monitoring techniques when additive and subtractive processes are integrated together.
Effect of additive and subtractive sequence on the distortion of cone-shaped part during hybrid direct energy deposition
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Intragranular irradiation-assisted stress corrosion cracking (IASCC) of 316L stainless steel made by laser direct energy deposition additive manufacturing: Delta ferrite-dislocation channel interaction
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Mechanical performance and microstructure of the grade 91 stainless steel produced via Directed Energy deposition laser technique
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Gas bubble coalescence in laser directed energy deposition of irregular HDH titanium alloy powder feedstock
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Multi-principal element alloy discovery using directed energy deposition and machine learning
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Estimating Heat Generation and Energy Deposition in Low-Enriched Uranium Foil Targets
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Energy deposition and radiological studies with MARS15 code for NuMI-AIP project
The studies described below have been performed for NuMI Accelerator Improvement Project (NuMI AIP). This work has been done to extend previous studies and address new issues encountered as the project evolves. The calculations have been performed for both normal operation and an accident scenario.
Improving High-Energy Particle Detectors with Machine Learning
Microseconds after the Big Bang, the universe existed in a state called the quark-gluon plasma (QGP). To experimentally study its properties, the QGP is recreated in high-energy nuclear collisions at the LHC, and the particles produced from the QGP are reconstructed from their energy deposition in the ATLAS calorimeter. This requires both classifying the particles and calibrating their deposited energy. The objective of this project is to improve the reconstruction by using machine learning techniques, where the energy depositions of clusters of cells, formed by ATLAS topo-clustering methods, are treated as three-dimensional images when inputted to neural networks. This approach significantly improves the calibration of deposited energies when cross-validating while training, and models trained on idealized data predict the calibrated energies of particles in more complex data sets well. Additionally, implementation of a data generator using uproot allows the program to load input data into memory as needed while training or predicting, significantly reducing the amount of memory used. The data generator also allows for use of multiprocessing to speed up training and evaluating. This work illustrates that using machine learning methods for both classification and calibration has the potential to significantly improve particle reconstruction.
Line VISAR measurements of energy deposition for next generation MagLIF laser preheat at NIF.
Abstract not provided.
Line VISAR measurements of energy deposition for next generation MagLIF laser preheat at NIF.
Abstract not provided.
Laser Beam Directed Energy Deposition Process Optimization for Refractory High Entropy Alloys (RHEAs).
Abstract not provided.
Laser Beam Directed Energy Deposition (LB-DED) Fabrication of Novel Refractory High Entropy Alloys (RHEAs)
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