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At least 163 records · Page 9

Distributed Finite Element Analysis Using a Transputer Network

The principal objective of this research effort was to demonstrate the extraordinarily cost effective acceleration of finite element structural analysis problems using a transputer-based parallel processing network. This objective was accomplished in the form of a commercially viable parallel processing workstation. The workstation is a desktop size, low-maintenance computing unit capable of supercomputer performance yet costs two orders of magnitude less. To achieve the principal research objective, a transputer based structural analysis workstation termed XPFEM was implemented with linear static structural analysis capabilities resembling commercially available NASTRAN. Finite element model files, generated using the on-line preprocessing module or external preprocessing packages, are downloaded to a network of 32 transputers for accelerated solution. The system currently executes at about one third Cray X-MP24 speed but additional acceleration appears likely. For the NASA selected demonstration problem of a Space Shuttle main engine turbine blade model with about 1500 nodes and 4500 independent degrees of freedom, the Cray X-MP24 required 23.9 seconds to obtain a solution while the transputer network, operated from an IBM PC-AT compatible host computer, required 71.7 seconds. Consequently, the $80,000 transputer network demonstrated a cost-performance ratio about 60 times better than the $15,000,000 Cray X-MP24 system.

Watson, James↗

TransFit: Finite element analysis data fitting software

The Advanced X-Ray Astrophysics Facility (AXAF) mission support team has made extensive use of geometric ray tracing to analyze the performance of AXAF developmental and flight optics. One important aspect of this performance modeling is the incorporation of finite element analysis (FEA) data into the surface deformations of the optical elements. TransFit is software designed for the fitting of FEA data of Wolter I optical surface distortions with a continuous surface description which can then be used by SAO's analytic ray tracing software, currently OSAC (Optical Surface Analysis Code). The improved capabilities of Transfit over previous methods include bicubic spline fitting of FEA data to accommodate higher spatial frequency distortions, fitted data visualization for assessing the quality of fit, the ability to accommodate input data from three FEA codes plus other standard formats, and options for alignment of the model coordinate system with the ray trace coordinate system. TransFit uses the AnswerGarden graphical user interface (GUI) to edit input parameters and then access routines written in PV-WAVE, C, and FORTRAN to allow the user to interactively create, evaluate, and modify the fit. The topics covered include an introduction to TransFit: requirements, designs philosophy, and implementation; design specifics: modules, parameters, fitting algorithms, and data displays; a procedural example; verification of performance; future work; and appendices on online help and ray trace results of the verification section.

Freeman, Mark↗

Finite element analysis of the PWR control rod absorber thermal evaluation

The RCCAs (Rod Cluster Control Assembly) are part of the reactor control systems and are designed to adjust the reactivity by neutron absorption. In PWR, a RCCA is composed of a spider holding 24 control rods. During operation, the absorber stacks are heated up by neutron and γ-ray radiation. This paper describes the PWR control rod absorber temperature analysis model in details, derives the theoretical equations, and presents a FEA model for control rod absorber thermal evaluation. The FEA model is based on finite element analysis and on 3 major assumptions: 1) steady-state condition, 2) the thermal conductivities of absorber, cladding and gas are assumed to be constant, and 3) thermal expansion and radiation are neglected. The control rod of an AFA 3G fuel assembly in Ningde NPP unit 1 and 2 in steady state on condition I operation was used as a case to qualify the FEA method. A special software named CRABE, designed and qualified by AREVA, was used to do the same analysis for comparison. Several conclusions can be drawn. First, compared with traditional methods, FEA is more convenient with higher accuracy and can greatly simplify the calculation process. In addition, the FEA software is always ease to use, with a friendly interface and a more intuitive display of results. Secondly, the FEA model was qualified though a practical case calculated in different ways. Thirdly, when it comes to a special structure such as an eccentric absorber or an oval cladding, the FEA model has a great applicability, while traditional methods are difficult to use.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

How to determine spiral bevel gear tooth geometry for finite element analysis

An analytical method was developed to determine gear tooth surface coordinates of face milled spiral bevel gears. The method combines the basic gear design parameters with the kinematical aspects for spiral bevel gear manufacturing. A computer program was developed to calculate the surface coordinates. From this data a 3-D model for finite element analysis can be determined. Development of the modeling method and an example case are presented.

Handschuh, Robert F.↗

An algorithm for domain decomposition in finite element analysis

A simple and efficient algorithm is described for automatic decomposition of an arbitrary finite element domain into a specified number of subdomains for finite element and substructuring analysis in a multiprocessor computer environment. The algorithm is designed to balance the work loads, to minimize the communication among processors and to minimize the bandwidths of the resulting system of equations. Small- to large-scale finite element models, which have two-node elements (truss, beam element), three-node elements (triangular element) and four-node elements (quadrilateral element), are solved on the Convex computer to illustrate the effectiveness of the proposed algorithm. A FORTRAN computer program is also included.

Al-Nasra, M.↗

Finite Element Analysis and Test Correlation of a 10-Meter Inflation-Deployed Solar Sail

Under the direction of the NASA In-Space Propulsion Technology Office, the team of L Garde, NASA Jet Propulsion Laboratory, Ball Aerospace, and NASA Langley Research Center has been developing a scalable solar sail configuration to address NASA's future space propulsion needs. Prior to a flight experiment of a full-scale solar sail, a comprehensive phased test plan is currently being implemented to advance the technology readiness level of the solar sail design. These tests consist of solar sail component, subsystem, and sub-scale system ground tests that simulate the vacuum and thermal conditions of the space environment. Recently, two solar sail test articles, a 7.4-m beam assembly subsystem test article and a 10-m four-quadrant solar sail system test article, were tested in vacuum conditions with a gravity-offload system to mitigate the effects of gravity. This paper presents the structural analyses simulating the ground tests and the correlation of the analyses with the test results. For programmatic risk reduction, a two-prong analysis approach was undertaken in which two separate teams independently developed computational models of the solar sail test articles using the finite element analysis software packages: NEiNastran and ABAQUS. This paper compares the pre-test and post-test analysis predictions from both software packages with the test data including load-deflection curves from static load tests, and vibration frequencies and mode shapes from vibration tests. The analysis predictions were in reasonable agreement with the test data. Factors that precluded better correlation of the analyses and the tests were uncertainties in the material properties, test conditions, and modeling assumptions used in the analyses.

Sleight, David W.↗

A method for determining spiral-bevel gear tooth geometry for finite element analysis

An analytical method was developed to determine gear tooth surface coordinates of face-milled spiral bevel gears. The method uses the basic gear design parameters in conjunction with the kinematical aspects of spiral bevel gear manufacturing machinery. A computer program, SURFACE, was developed. The computer program calculates the surface coordinates and outputs 3-D model data that can be used for finite element analysis. Development of the modeling method and an example case are presented. This analysis method could also find application for gear inspection and near-net-shape gear forging die design.

Handschuh, Robert F.↗

Design Through Manufacturing: The Solid Model-Finite Element Analysis Interface

State-of-the-art computer aided design (CAD) presently affords engineers the opportunity to create solid models of machine parts reflecting every detail of the finished product. Ideally, in the aerospace industry, these models should fulfill two very important functions: (1) provide numerical. control information for automated manufacturing of precision parts, and (2) enable analysts to easily evaluate the stress levels (using finite element analysis - FEA) for all structurally significant parts used in aircraft and space vehicles. Today's state-of-the-art CAD programs perform function (1) very well, providing an excellent model for precision manufacturing. But they do not provide a straightforward and simple means of automating the translation from CAD to FEA models, especially for aircraft-type structures. Presently, the process of preparing CAD models for FEA consumes a great deal of the analyst's time.

Rubin, Carol↗

Design Through Manufacturing: The Solid Model - Finite Element Analysis Interface

State-of-the-art computer aided design (CAD) presently affords engineers the opportunity to create solid models of machine parts which reflect every detail of the finished product. Ideally, these models should fulfill two very important functions: (1) they must provide numerical control information for automated manufacturing of precision parts, and (2) they must enable analysts to easily evaluate the stress levels (using finite element analysis - FEA) for all structurally significant parts used in space missions. Today's state-of-the-art CAD programs perform function (1) very well, providing an excellent model for precision manufacturing. But they do not provide a straightforward and simple means of automating the translation from CAD to FEA models, especially for aircraft-type structures. The research performed during the fellowship period investigated the transition process from the solid CAD model to the FEA stress analysis model with the final goal of creating an automatic interface between the two. During the period of the fellowship a detailed multi-year program for the development of such an interface was created. The ultimate goal of this program will be the development of a fully parameterized automatic ProE/FEA translator for parts and assemblies, with the incorporation of data base management into the solution, and ultimately including computational fluid dynamics and thermal modeling in the interface.

Rubin, Carol↗

Finite element analysis using NASTRAN applied to helicopter transmission vibration/noise reduction

A finite element NASTRAN model of the complete forward rotor transmission housing for the Boeing Vertol CH-47 helicopter was developed and applied to reduce transmission vibration/noise at its source. In addition to a description of the model, a technique for vibration/noise prediction and reduction is outlined. Also included are the dynamic response as predicted by NASTRAN, test data, the use of strain energy methods to optimize the housing for minimum vibration/noise, and determination of design modifications which will be manufactured and tested. The techniques presented are not restricted to helicopters but are applicable to any power transmission system. The transmission housing model developed can be used further to evaluate static and dynamic stresses, thermal distortions, deflections and load paths, fail-safety/vulnerability, and composite materials.

Howells, R. W.↗

Concurrent Finite-Element Analysis On Hypercube Computers

Improved approach to execution of finite-element codes on hypercube and similar concurrent data processors increases efficiency of computation for many different types of problems. Based on flexible general model of computation on, and communication among, large-node parallel processors. Hybrid combining direct methods within subdomains and preconditioned-conjugate-gradient (PCG) iteration on remaining boundary system to obtain method of solution both robust and efficient. Preserves general structure and function of conventional sequential finite-element-method software. Generalized to both distributed- and shared-memory multicomputers, eliminating degree of machine specificity restricting general usefulness.

Lyzenga, G. A.↗

Two-Dimensional Sequential and Concurrent Finite Element Analysis of Unstiffened and Stiffened Aluminum and Composite Panels with Hole

The results of a detailed investigation of the distribution of stresses in aluminum and composite panels subjected to uniform end shortening are presented. The focus problem is a rectangular panel with two longitudinal stiffeners, and an inner stiffener discontinuous at a central hole in the panel. The influence of the stiffeners on the stresses is evaluated through a two-dimensional global finite element analysis in the absence or presence of the hole. Contrary to the physical feel, it is found that the maximum stresses from the glocal analysis for both stiffened aluminum and composite panels are greater than the corresponding stresses for the unstiffened panels. The inner discontinuous stiffener causes a greater increase in stresses than the reduction provided by the two outer stiffeners. A detailed layer-by-layer study of stresses around the hole is also presented for both unstiffened and stiffened composite panels. A parallel equation solver is used for the global system of equations since the computational time is far less than that using a sequential scheme. A parallel Choleski method with up to 16 processors is used on Flex/32 Multicomputer at NASA Langley Research Center. The parallel computing results are summarized and include the computational times, speedups, bandwidths, and their inter-relationships for the panel problems. It is found that the computational time for the Choleski method decreases with a decrease in bandwidth, and better speedups result as the bandwidth increases.

Razzaq, Zia↗

Finite-Element Analysis of the Strain Distribution Due to Bending in a REBCO Coated Conductor for Canted Cosine Theta Dipole Magnet Applications

High-current cables using REBCO tapes can be used to develop high-field dipole magnets. However, the strain accumulated during cable fabrication and coil winding may reduce the critical current of the conductor. Therefore, it is important to properly consider the strain when designing high-field magnets. We used structural finite-element analysis (FEA) to predict the strain experienced by a REBCO tape during bending in configurations relevant to the fabrication of high-field accelerator magnets, in particular, the mechanical strain generated during cable fabrication and winding in a canted-cosθ dipole configuration. We considered two different cable options: (A) Flat tape that lay in the mandrel channel and (B) a REBCO tape helically wound around a circular copper core, the typical configuration of the conductor in round core cable (CORC). Strain accumulated during tape winding is studied for different core diameters and winding tilt angles. FEA longitudinal strain results were compared with the simulations for configuration A, where higher strain was observed experimentally. Configuration B was verified indirectly by comparing experimentally measured I c with the one predicted (based on the longitudinal strain) as a function of the bending diameter. Good agreement was found up to a bending diameter of 30 mm. The presented results will help to understand the impact of bending on REBCO tapes and CORC wires to develop high-field magnets.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Finite element analysis of a micromechanical deformable mirror device

A monolithic spatial light modulator chip was developed consisting of a large number of micrometer-scale mirror cells which can be rotated through an angle by application of an electrostatic field. The field is generated by electronics integral to the chip. The chip has application in photoreceptor based non-impact printing technologies. Chips containing over 16000 cells were fabricated, and were tested to several billions of cycles. Finite Element Analysis (FEA) of the device was used to model both the electrical and mechanical characteristics.

Sheerer, T. J.↗

A Variational Formulation for the Finite Element Analysis of Sound Wave Propagation in a Spherical Shell

Development of design tools to furnish optimal acoustic environments for lightweight aircraft demands the ability to simulate the acoustic system on a workstation. In order to form an effective mathematical model of the phenomena at hand, we have begun by studying the propagation of acoustic waves inside closed spherical shells. Using a fully-coupled fluid-structure interaction model based upon variational principles, we have written a finite element analysis program and are in the process of examining several test cases. Future investigations are planned to increase model accuracy by incorporating non-linear and viscous effects.

Lebiedzik, Catherine↗

Finite element analysis for bearingless rotor blade aeroelasticity

A conventional articulated rotor blade has mechanical flap and lag hinges, a lag damper, and a pitch bearing. In connection with an interest in designs of greater mechanical simplicity and increased maintainability, hingeless and bearingless rotors have been developed. A hingeless blade lacks the hinges and is cantilevered at the hub. It does have a pitch bearing for pitch control. A bearingless design eliminates the hinges and the pitch bearing as well. In the present investigation of bearingless rotor blade characteristics, finite element analysis has been successfully applied to determine the solutions of the nonlinear trim equations and the linearized flutter equations of multiple-load-path blades. The employed formulation is based on Hamilton's principle. The spatial dependence of the equations of motion is discretized by dividing the flexbeams, the torque tube, and the outboard into a number of elements.

Sivaneri, N. T.↗