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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Effect of macroscopic surface defects on dynamic damage: An experimental and numerical study

This study examines the impact of macroscopic surface defects on the dynamic ductile damage behavior of polycrystalline metals using plate-impact experiments. Defects of various shapes (flat, round, and point) were manufactured on the free or impact surfaces of annealed copper specimens. The experiments were diagnosed with photon Doppler velocimetry measurements and soft recovery techniques. The experimental results revealed that defect shape and location significantly affect velocity–time profiles and void distribution. In order to understand the dynamics of shock propagation and corresponding ductile damage evolution within the target specimens, the impact experiments were modeled with a calibrated Tepla model, a dynamic ductile damage model for polycrystalline metals [Nguyen et al., Int. J. Solids Struct. 329, 113833 (2026)]. Overall, our resulting simulated velocity showed good agreement with measured velocity, and our simulated porosity distributions qualitatively matched experimental data. Based on our simulation results, defects on the free surface were found to distort rarefaction waves and therefore the corresponding spall planes. On the other hand, defects on the impact surface generated a delayed shock when the flyer plate and the defected target area were in contact, leading to distortion of the spall plane. The distortion of the spall plane resulted in a non-uniform distribution of voids within the defected specimens. Lastly, we examined the role of local work hardening due to the defect manufacturing process on the velocity and porosity distribution, using Tepla simulations with a simplified representation of local hardening. This investigation highlights the importance of defect geometry, location, and local hardening associated with defect generation in dynamic ductile damage processes.

36 MATERIALS SCIENCE↗

Pressure-temperature equation of state of Al 2 ⁢O 3 up to 14 Mbar and 40 kK

Sapphire (Al 2 ⁢O 3 ), known for its remarkable incompressibility at ambient conditions, plays a pivotal role in both static and dynamic compression research. Accurately characterizing its equation of state (EoS) is essential for these applications. Here, we present a complete Hugoniot of Al 2 ⁢ O 3 as locus of experimentally assessed, high-precision, pressure, density and temperature states up to 14 Mbar and 43 kK. The Hugoniot is established with single shock experiments using magnetically launched hyper velocity flyers on the Z Accelerator at Sandia National Laboratories. We explore principal Hugoniot states at very high shock 𝑇 and 𝑝 in the solid phase, tracking the solid-liquid boundary and culminating at 2.4-fold compression, where data provides a direct constraint on the liquid phase. Corresponding shock release data probe thermodynamic states complementary to the Hugoniot and place additional constraints on tabular EoS models. Our findings indicate a significant deviation from existing tabular EoS models for Al 2 ⁢ O 3 dictating a comprehensive overhaul. We develop two advanced EoSs for Al 2 ⁢ O 3 the SESAME 97412 model, featuring an extensive phase diagram that includes three solid phases and the liquid phase, and the updated LEOS 2200m2 model. EoS development is assisted with Quantum Molecular Dynamics simulations. Our experimental data allows for stringent testing of our EoSs. Both models accurately capture the Hugoniot of Al 2 ⁢O 3 up to the highest pressures and temperatures. Rigorous experimental determination of extreme pressures and temperatures, paired with sophisticated models, advances the frontier of EoS development beyond 1 terapascal.

Kalita, Patricia [Sandia National Laboratories (SN↗

Elastic Bayesian Model Calibration

Functional data are ubiquitous in scientific modeling. For instance, quantities of interest are modeled as functions of time, space, energy, density, etc. Uncertainty quantification methods for computer models with functional response have resulted in tools for emulation, sensitivity analysis, and calibration that are widely used. However, many of these tools do not perform well when the computer model’s parameters control both the amplitude variation of the functional output and its alignment (or phase variation). This paper introduces a framework for Bayesian model calibration when the model responses are misaligned functional data. The approach generates two types of data out of the misaligned functional responses: (1) aligned functions so that the amplitude variation is isolated and (2) warping functions that isolate the phase variation. These two types of data are created for the computer simulation data (both of which may be emulated) and the experimental data. The calibration approach uses both types so that it seeks to match both the amplitude and phase of the experimental data. The framework is careful to respect constraints that arise, especially when modeling phase variation, and is framed in a way that it can be done with readily available calibration software. In conclusion, we demonstrate the techniques on two simulated data examples and on two dynamic material science problems: a strength model calibration using flyer plate experiments and an equation of state model calibration using experiments performed on the Sandia National Laboratories’ Z-machine.

97 MATHEMATICS AND COMPUTING↗

Feasibility and Qualitative Risk Assessment of Fuel Cell Electric Bus Use for Emergency Backup Power for Airport Applications

Airports rely on robust backup power systems to maintain critical operations during emergencies. This paper investigates the feasibility of using hydrogen fuel cell electric buses (FCEBs) as emergency backup power sources, focusing on their technical specifications, operational challenges, and associated risks. Using Portland International Airport as a case study, the analysis evaluates the power output and hydrogen consumption of New Flyer’s 40’ Xcelsior Charge fuel cell buses, to provide power for key airport systems. Additionally, the paper explores the design and layout of how FCEBs can be connected to airport facilities, and addresses safety considerations, hydrogen supply logistics, and electrical compatibility. While FCEBs present significant advantages in terms of sustainability and resilience, their implementation requires careful planning, infrastructure investment, and adherence to safety standards. This research provides actionable insights for airport stakeholders seeking to transition to hydrogen-based backup power system.

08 HYDROGEN↗

Shock melting and vaporization of metals.

The effect of initial porosity on shock induction of melting and vaporization is investigated for Ba, Sr, Li, Fe, Al, U, and Th. For the less compressible of these metals, it is found that for a given strong shock-generation system (explosive in contact, or flyer-plate impact) an optimum initial specific volume exists such that the total entropy production, and hence the amount of metal liquid or vapor, is a maximum. Initial volumes from 1.4 to 2.0 times crystal volumes, depending on the metal sample and shock-inducing system, will result in optimum post-shock entropies.

Ahrens, T. J.↗

The space shuttle payload planning working groups. Volume 1: Astronomy

The space astronomy missions to be accomplished by the space shuttle are discussed. The principal instrument is the Large Space Telescope optimized for the ultraviolet and visible regions of the spectrum, but usable also in the infrared. Two infrared telescopes are also proposed and their characteristics are described. Other instruments considered for the astronomical observations are: (1) a very wide angle ultraviolet camera, (2) a grazing incidence telescope, (3) Explorer-class free flyers to measure the cosmic microwave background, and (4) rocket-class instruments which can fly frequently on a variety of missions. The stability requirements of the space shuttle for accomplishing the astronomy mission are defined.

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Progress in Aircraft Design Since 1903

The progress of aircraft design technology, described in this booklet in words and pictures, is illustrated in a wall display in the Visitors' Center of the Langley Research Center, National Aeronautics and Space Administration, Hampton, Virginia. The display presents, in miniature but highly detailed and accurate models, a broad panorama of aeronautical development. It begins with the Wright brothers' "Flyer" of 1903 and ends with the current generation of jet transports. In model form, and to a common scale, the aircraft described in this booklet take on added dimension and emphasis. Many of the models in the Langley display were built and contributed by members of the Tidewater Branch of the International Plastic Modelers Society, an international group of scale-model enthusiasts. Certain of the models, for which no commercial kits existed, had to be fabricated completely; that work was done by several talented individuals in the Langley Research Center. A few of the models were donated specifically for the display by the manufacturers of the full-scale aircraft.

David A Anderton↗

A spacecraft integrated power/attitude control system

A study to determine the viability and application of a system capable of performing the dual function of power storage/generation and attitude control has been conducted. Results from the study indicate that an integrated power/attitude control system (IPACS) can satisfy future mission requirements while providing significant savings in weight, volume, and cost over conventional systems. A failure-mode configuration of an IPACS was applied to a shuttle-launched RAM free-flyer and simulated using make-do hardware linked to a hybrid computer. Data from the simulation runs indicate that control interactions resulting from heavy power demands have minimal effect on system control effectiveness. The system was shown to be capable of meeting the stringent pointing requirements of 1 arc-second while operating under the influence of an orbital disturbance environment and during periods of momentum variations imposed by energy transfer requirements.

Keckler, C. R.↗

Floating vs flying: A propulsion energy comparison

Floating craft are compared to those that fly. Drag/weight for floaters is shown to be proportional to v squared/L, while for flyers it is independent of size and speed. The transportation market will therefore assign airships to lower speeds than airplanes, and will favor large airship sizes. Drag of an airship is shown to be only 11 percent of submarine drag at equal displacement and speed, raising the possibility that airships can compete with some types of ships.

Marbury, F.↗

An orbiting molecular shield vacuum facility - A materials laboratory in space

Certain classes of materials processing experiments require a combination of near zero gravity and ultrahigh vacuum. This combination of environmental requirements can be obtained within a molecular shield vacuum facility deployed from the Space Shuttle Orbiter. To avoid degradation by Orbiter effluents, it is necessary to deploy the facility from the Orbiter's immediate vicinity to a distance of about 100 meters. This may be achieved with an extendable/retractable boom, so that power and other resources are supplied by the Orbiter. Alternatively, the facility may be deployed as a free-flyer satellite and retrieved on a subsequent Orbiter mission. Preliminary results of boom design and dynamics analyses are presented.

Youngblood, J. W.↗

Laser shocking of 2024 and 7075 aluminum alloys

The effect of laser generated stress waves on the microstructure, hardness, strength and stress corrosion resistance of 2024 and 7075 aluminum alloys was investigated. Pulsed CO2 and neodymium-glass lasers were used to determine the effect of wavelength and pulse duration on pressure generation and material property changes. No changes in material properties were observed with CO2 laser. The strength and hardness of 2024-T351 and the strength of 7075-T73 aluminum alloys were substantially improved by the stress wave environments generated with the neodymium-glass laser. The mechanical properties of 2024-T851 and 7075-T651 were unchanged by the laser treatment. The correlation of the laser shock data with published results of flyer plate experiments demonstrated that a threshold pressure needed to be exceeded before strengthening and hardening could occur. Peak pressures generated by the pulsed laser source were less than 7.0 GPa which was below the threshold pressure required to change the mechanical properties of 2024-T851 and 7075-T651. Corrosion studies indicated that laser shocking increased the resistance to local attack in 2024-T351 and 7075-T651.

Clauer, A. H.↗

Millimeter-wave antenna design

Problems and opportunities are discussed for adapting certain design features and construction techniques, developed for producing high accuracy ground based radio dishes, to producing milimeter wave dishes for space use. Specifically considered is a foldable telescope of 24 m aperture and 9.6 m focal length, composed of 37 rigid hexagonal panels, which will fit within the 4.5 m diameter x 18 m long payload limits of space shuttle. As here conceived, the telescope would be a free flyer with its own power and pointing systems. Some of the structural design features and construction procedures are considered.

Leighton, R. B.↗

Guntersville Workshop on Solar-Terrestrial Studies

The separation of purely solar physics from magnetospheric physics, and the effects of solar activity on geomagnetic activity are investigations which can be accomplished using the shuttle orbiter in an extended sortie mode, or an unmanned solar terrestrial observatory powered by the power module in an extended duration mode. When the power module is used with the shuttle in a sortie support mode, both the instrument capacity and the time in orbit of the orbiter can be increased several fold. In the free-flyer mode, the power module would be capable of providing power, basic attitude control, basic thermal control and housekeeping communications for unmanned, large, independent mission payloads in low earth orbit for periods of 6 months or longer. Instrument requirements for interdisciplinary joint observational programs are discussed for studies of the magnetosphere, the atmosphere, sun-weather relationships. Description summary charts of the power module are included.

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Next steps in space transportation and operations

Design of a 25-kW power or utilities module, capable of extending the effective duration of Spacelab missions, is discussed. The power module, planned for availability in 1984, could also support a Spacelab modified to be a free-flyer by providing attitude control and power. In addition, development of a 250-kW power module to support a Shuttle-tended space platform or a Shuttle-tended space construction base is projected. A free-flying teleoperator capable of deboosting Skylab, systems to construct large planar arrays in space, and a habitable module providing crew quarters for continuously manned operations are also described.

Disher, J. H.↗

An orbital service module systems concept

An Orbital Service Module (OSM) system represents a concept for an evolutionary program that will provide utilities services such as electrical power, heat rejection, attitude control, and communications to support payload operations in both Shuttle-tended and untended (free-flyer) modes. The initial program step is a Space Transportation System (STS) power extension package (a solar array system carried by the Orbiter and deployed by the remote manipulator system). The power extension package (PEP) develops the major components of the more sophisticated OSM vehicles. Major objectives of such an approach are (1) the continuous matching of a capability to meet real needs while avoiding the pitfalls usually associated with the uncertainties inherent in long-range prediction of future requirements, and (2) the economies attendant with program continuity and hardware commonality. The initial Orbiter-carried PEP and several later OSM system growth options are discussed.

Craig, J. W.↗

Feasibility study for the application of the large format camera as a payload for the Orbiter program

The large format camera (LFC) designed as a 30 cm focal length cartographic camera system that employs forward motion compensation in order to achieve the full image resolution provided by its 80 degree field angle lens is described. The feasibility of application of the current LFC design to deployment in the orbiter program as the Orbiter Camera Payload System was assessed and the changes that are necessary to meet such a requirement are discussed. Current design and any proposed design changes were evaluated relative to possible future deployment of the LFC on a free flyer vehicle or in a WB-57F. Preliminary mission interface requirements for the LFC are given.

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Manned remote work station development article

Flight article and associated design concepts are evaluated to meet fundamental requirements of a universal crew cabin to be used as a construction cherrypicker, a space crane turret, a railed work station, or a free flyer. Key technology developments are embodied into a simulation program. A schedule and simulation test plan matrix is given for the open cabin cherry picker.

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