Development of lightweight thermal insulation materials for rigid heat shields Summary report no. 1, Jun. 25, 1964 - Jun. 25, 1965
Ceramic foam as lightweight thermal insulation for rigid heat shields in launch vehicles
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Ceramic foam as lightweight thermal insulation for rigid heat shields in launch vehicles
Failure analysis of Delron inserts in 60B20217-2 heat shield panel
Line source vacuum thermal conductivity measures for elastomeric heat shield material
Effect of chemical properties of pyrolysis gases on heat shield mass required for lifting reentry vehicle in typical reentry trajectory
Fabrication of low cost ablative heat shield panels for space shuttles
NASA's future robotic missions utilizing an entry system into Venus and the outer planets, namely, Saturn, Uranus, Neptune, result in extremely high entry conditions that exceed the capabilities of state of the art low to mid density ablators such as PICA or Avcoat. Therefore mission planners typically assume the use of a fully dense carbon phenolic heat shield similar to what was flown on Pioneer Venus and Galileo. Carbon phenolic is a robust TPS material however its high density and relatively high thermal conductivity constrain mission planners to steep entries, with high heat fluxes and pressures and short entry durations, in order for CP to be feasible from a mass perspective. The high entry conditions pose challenges for certification in existing ground based test facilities and the longer‐term sustainability of CP will continue to pose challenges. In 2012 the Game Changing Development Program (GCDP) in NASA's Space Technology Mission Directorate funded NASA ARC to investigate the feasibility of a Woven Thermal Protection System (WTPS) to meet the needs of NASA's most challenging entry missions. This project was highly successful demonstrating that a Woven TPS solution compares favorably to CP in performance in simulated reentry environments and provides the opportunity to manufacture graded materials that should result in overall reduced mass solutions and enable a much broader set of missions than does CP. Building off the success of the WTPS project GCDP has funded a follow on project to further mature and scale up the WTPS concept for insertion into future NASA robotic missions. The matured WTPS will address the CP concerns associated with ground based test limitations and sustainability. This presentation will briefly discuss results from the WTPS Project and the plans for WTPS maturation into a heat‐shield for extreme entry environment.
NASA's future robotic missions utilizing an entry system into Venus and the outer planets, namely, Saturn, Uranus, Neptune, result in extremely severe entry conditions that exceed the capabilities of state of the art low to mid density ablators such as PICA or Avcoat. Therefore mission planners typically assume the use of a fully dense carbon phenolic heat shield similar to what was flown on Pioneer Venus and Galileo. Carbon phenolic (CP) is a robust TPS material however its high density and relatively high thermal conductivity constrain mission planners to steep entries, with high heat fluxes and pressures and short entry durations, in order for CP to be feasible from a mass perspective. The high entry conditions pose challenges for certification in existing ground based test facilities and the longer-‐term sustainability of CP will continue to pose challenges. In 2012 the Game Changing Development Program (GCDP) in NASA's Space Technology Mission Directorate funded NASA ARC to investigate the feasibility of a Woven Thermal Protection System (WTPS) to meet the needs of NASA's most challenging entry missions. This project was highly successful demonstrating that a Woven TPS solution compares favorably to CP in performance in simulated reentry environments and provides the opportunity to manufacture graded materials that should result in overall reduced mass solutions and enable a much broader set of missions than does CP. Building off the success of the WTPS project GCDP has funded a follow on project to further mature and scale up the WTPS concept for insertion into future NASA robotic missions. The matured WTPS will address the CP concerns associated with ground based test limitations and sustainability. This presentation will briefly discuss results from the WTPS Project and the plans for WTPS maturation into a heat-‐shield for extreme entry environment.
Ablation characteristics of heat shield materials measured in arc heated wind tunnels, considering influence of model scale, heating rate and pressure level
A mission of great Astrobiological interest is one that would search for life signatures associated with the oceans and geysers of Enceladus [1]. Spilker et al., [2] have shown in a 2009 paper that use of an Aerogravity Assist (AGA) maneuver with a blunt body in Titan’s atmosphere could enable a Flagship Class Mission to Enceladus within reasonable cost ($3 B) and mission duration (14 years). This paper will summarize the 2023 Decadal Survey (DS) Whitepaper by Arnold, et al. [3] that estimated heat shield masses for an AGA vehicle whose deceleration in Titan’s atmosphere saves mass for future missions to explore Enceladus. This study focused on Titan AGA for an Enceladus lander corresponding to mission “E” in the Spilker, et al. paper [2]. The analysis is the first reported for heat shield requirements for an AGA aeroshell that accounts for the convective and radiation heating arising from flight in Titan’s atmosphere.
Characterization and reproducibility of nylon phenolic resin syntactic foam for use in ablative heat shields of Scout vehicle nosecaps
A simplified approach has been developed whereby transient entry heating environments are reliably predicted based upon a limited set of benchmark radiative and convective solutions. Heating, pressure and shear-stress levels, non-dimensionalized by an appropriate parameter at each benchmark condition are applied throughout the entry profile. This approach was shown to be valid based on the observation that the fully catalytic, laminar distributions examined were relatively insensitive to altitude as well as velocity throughout the regime of significant heating. In order to establish a best prediction by which to judge the results that can be obtained using a very limited benchmark set, predictions based on a series of benchmark cases along a trajectory are used. Solutions which rely only on the limited benchmark set, ideally in the neighborhood of peak heating, are compared against the resultant transient heating rates and total heat loads from the best prediction. Predictions based on using two or fewer benchmark cases at or near the trajectory peak heating condition, yielded results to within 5-10 percent of the best predictions. Thus, the method provides transient heating environments over the heat-shield face with sufficient resolution and accuracy for thermal protection system design and also offers a significant capability to perform rapid trade studies such as the effect of different trajectories, atmospheres, or trim angle of attack, on convective and radiative heating rates and loads, pressure, and shear-stress levels.
Equations on thick and thin walled shell theories for thermal stress analysis of manned spacecraft heat shields
Nonlinear structural analysis of stress and buckling pressures of aft heat shield of Apollo spacecraft
Methods and techniques for monitoring critical heat shield parameters during spacecraft reentry
Evaluation of ablation heat shield material incorporating electrical connectors
Ablation, transmission transparency and embrittlement of heat shield materials for Voyager tested under simulated Mars entry conditions
The performance of silica heat shields in the outer planet atmospheres is analyzed and described in a set of differential equations. Results are presented and discussed.
The requirements, constraints, design guidelines, and expected performances of heat-shield systems for a solar probe are analyzed. A multiple-stage, asymmetric, right-angle radiation cascade configuration is used as the basis for comparison. Output-to-input radiative flux ratios are first calculated for a system employing gray surfaces. Assuming that the temperature of the inner surface of the payload bus is allowed to reach 400 K, it is shown that four- and five-stage cascade systems employing graphite can approach, respectively, to within about 5.5 and 4 solar radii of the sun. The systems using slip-cast silica and tungsten are then analyzed accounting for the degradation of surface-optical performance caused by the solar wind. It is shown that two- and three-stage silica-tungsten systems can approach, respectively, to within 4 and 3 solar radii of the sun.