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At least 163 records · Page 9

Behavior of composite bolted joints at elevated temperature

Experimental results from an investigation which examines the combined effects of temperature, joint geometry and out-of-plane constraint upon the response of mechanically fastened composite joints are presented. Data are presented for simulated mechanically fastened joint conditions in two laminate configurations fabricated from Hercules AS/3501-6 graphite-epoxy. Strength and failure mode results are presented for the test temperatures of 21 C, 121 C and 177 C and for a range of the geometric parameters W/D and e/D from 3.71 to 7.43 and 1.85 to 3.69, respectively. A hole diameter, D of 5.16 mm was utilized for all tests. Pin bearing tests with out-of-plane constraint were conducted at room temperature only. All elevated temperature data were generated for pin bearing conditions. Ultrasonic C scan inspection of the failed specimens was employed to assess the damage region and to determine failure mode. Comparative data are presented for pin bearing and out-of-plane constraint conditions for the above mentioned joint configurations. The joint under pin loading was modeled by two dimensional finite element methods. Predicted net section strain concentrations were compared with experimental results.

Wilson, D. W.↗

Glass matrix composites. I - Graphite fiber reinforced glass

An experimental program is described in which graphite fibers of Hercules HMS and HTS, Thornel 300, and Celanese DG-12 were used to reinforce, both uniaxially and biaxially, borosilicate pyrex glass. Composite flexural strength distribution, strength as a function of test temperature, fracture toughness and oxidative stability were determined and shown to be primarily a function of fiber type and the quality of fiber-matrix bond formed during composite fabrication. It is demonstrated that the graphite fiber reinforced glass system offers unique possibilities as a high performance structural material.

Prewo, K. M.↗

Implications of cyclotron features in the X-ray spectrum of Her X-1

The X-ray spectra from binary pulsars is investigated through the modification of physical processes due to an intense magnetic field. An effective scattering cross section for line photons and the Coulomb cross section for electron-ion collisions, treating the electrons relativistically, are calculated. The quantization of electron orbits in strong fields are discussed. The absorption cross sections and emission rates for cyclotron photons are calculated. An application of the results to the data from Hercules X-1 is examined.

Bussard, R.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) composite fan frame design report

An advanced composite frame which is flight-weight and integrates the functions of several structures was developed for the over the wing (OTW) engine and for the under the wing (UTW) engine. The composite material system selected as the basic material for the frame is Type AS graphite fiber in a Hercules 3501 epoxy resin matrix. The frame was analyzed using a finite element digital computer program. This program was used in an iterative fashion to arrive at practical thicknesses and ply orientations to achieve a final design that met all strength and stiffness requirements for critical conditions. Using this information, the detail design of each of the individual parts of the frame was completed and released. On the basis of these designs, the required tooling was designed to fabricate the various component parts of the frame. To verify the structural integrity of the critical joint areas, a full-scale test was conducted on the frame before engine testing. The testing of the frame established critical spring constants and subjected the frame to three critical load cases. The successful static load test was followed by 153 and 58 hours respectively of successful running on the UTW and OTW engines.

Mitchell, S. C.↗

Stress wave attenuation in thin structures by ultrasonic through-transmission

The steady state amplitude of the output of an ultrasonic through transmission measurement is analyzed and the result is given in closed form. Provided that the product of the input and output transduction ratios; the specimen-transducer reflection coefficient; the specimen-transducer phase shift parameter; and the material phase velocity are known, this analysis gives a means for determining the through-thickness attenuation of an individual thin sample. Multiple stress wave reflections are taken into account and so signal echoes do not represent a difficulty. An example is presented for a graphite fiber epoxy composite (Hercules AS/3501-6). A direct method for continuous or intermittent monitoring of through thickness attenuation of plate structures which may be subject to service structural degradation is provided.

Lee, S. S.↗

Satellite Observations of Rapidly Varying Cosmic X-ray Sources

The X-ray source data obtained with the high energy celestial X-ray detector on the Orbiting Solar Observatory -8 are presented. The results from the 1977 Crab observation show nonstatistical fluctuations in the pulsed emission and in the structure of the integrated pulse profile which cannot be attributed to any known systematic effect. The Hercules observations presented here provide information on three different aspects of the pulsed X-ray emission: the variation of pulsed flux as a function of the time from the beginning of the ON-state, the variation of pulsed flux as a function of binary phase, and the energy spectrum of the pulse emission.

Maurer, G. S.↗

Ultrasonic nondestructive evaluation of impact-damaged graphite fiber composite

Unidirectional Hercules AS/3501-6 graphite fiber epoxy composites were subjected to repeated controlled low-velocity drop weight impacts in the laminate direction. The degradation was ultrasonically monitored using through-thickness attenuation and a modified stress wave factor (SWF). There appears to be strong correlations between the number of drop-weight impacts, the residual tensile strength, the through-thickness attenuation, and the SWF. The results are very encouraging with respect to the NDE potential of both of these ultrasonic parameters to provide strength characterizations in virgin as well as impact-damaged fiber composite structures.

Williams, J. H., Jr.↗

Degradation of tensile and shear properties of composites exposed to fire or high temperature

The decrease in ultimate tensile strength, shear strength, tensile modulus, and shear modulus of fiber reinforced composites exposed to fire or to high temperature was investigated. A simple model was developed for calculating the mass loss of the material and the thickness of the char layer. The mass loss as well as the degradation in tensile and shear properties of Fiberite T300/1034 and Hercules AS/3501-6 graphite epoxy composites exposed to fire were measured. A correlation between the degradation in properties and the calculated mass loss and the char layer thickness was developed. A technique was proposed for predicting material damage through the use of such correlations.

Pering, G. A.↗

Failure analyses of composite bolted joints

The complex failure behavior exhibited by bolted joints of graphite epoxy (Hercules AS/3501) was investigated for the net tension, bearing and shearout failure modes using combined analytical and experimental techniques. Plane stress, linear elastic, finite element methods were employed to determine the two dimensional state of stress resulting from a loaded hole in a finite width, semiinfinite strip. The stresses predicted by the finite element method were verified by experiment to lend credence to the analysis. The influence of joint geometric parameters on the state of stress and resultant strength of the joint was also studied. The resulting functional relationships found to exist between bolted joint strength and the geometric parameters, were applied in the formulation of semiempirical strength models for the basic failure modes. A point stress failure criterion was successfully applied as the failure criterion for the net tension and shearout failure modes.

Wilson, D. W.↗

Ultrasonic evaluation of impact-damaged graphite fiber composite

Unidirectional Hercules AS/3501-6 graphite fiber epoxy composites are subjected to repeated controlled low-velocity drop-weight impacts in the laminate direction. The degradation is ultrasonically monitored using through-thickness attenuation and a modified stress wave factor, SWF. There are correlations between the number of drop-weight impacts, the residual tensile strength, the through-thickness attenuation and the SWF.

Williams, J. H., Jr.↗

Dynamic crack propagation and arrest in orthotropic DCB fiber composite specimens

An orthotropic double cantilever beam (DCB) model is used to study dynamic crack propagation and arrest in 90 deg unidirectional Hercules AS/3501-6 graphite fiber epoxy composites. The dynamic fracture toughness of the composite is determined from tests performed on the long-strip specimen and DCB crack arrest experiments are conducted. By using the dynamic fracture toughness in a finite-difference solution of the DCB governing partial differential equations, a numerical solution of the crack propagation and arrest events is computed. Excellent agreement between the experimental and numerical crack arrest results are obtained.

Williams, J. H., Jr.↗

Ultrasonic and mechanical characterizations of fatigue states of graphite epoxy composite laminates

Eight-ply (0, + or - 45, 0)s laminates of Hercules AS/3501-6 graphite epoxy composite are fabricated using various cure pressures ranging from 0.52 to 0.86 MPa and cure temperatures ranging from 150 C to 200 C. In general, the minimum composite void volume fraction is obtained at a cure temperature of 175 C and a cure pressure of 0.86 MPa, or at 200 C and 0.86 MPa. The ultrasonic attenuation at 4 MHz was found to correlate with the composite void volume fraction. Composite specimens were tested in flexural fatigue. Beyond 10,000 fatigue cycles, the ultrasonic attenuation at 4 MHz was found to increase and the flexural stiffness was found to decrease. The ultrasonic attenuation at 4 MHz of the as-fabricated composite can be correlated with the number of fatigue cycles to failure.

Williams, J. H., Jr.↗

Integral throat entrance development, qualification and production for the Antares 3 nozzle

Although design analyses of a G-90 graphite integral throat entrance for the Antares 3 solid rocket motor nozzle indicated acceptable margins of safety, the nozzle throat insert suffered a thermostructural failure during the first development firing. Subsequent re-analysis using properties measured on material from the same billet as the nozzle throat insert showed negative margins. Carbon-carbon was investigated and found to result in large positive margins of safety. The G-90 graphite was replaced by SAI fast processed 4-D material which uses Hercules HM 10000 fiber as the reinforcement. Its construction allows powder filling of the interstices after preform fabrication which accelerates the densification process. Allied 15V coal tar pitch is then used to complete densification. The properties were extensively characterized on this material and six nozzles were subjected to demonstration, development and qualification firings.

Clayton, F. I.↗

X-ray spectra of the Crab pulsar and nebula

The spectrum of the Crab pulsar was measued from 2 to 50 keV as a function of pulse phase and a progressive hardening and subsequent softening of the spectrum across the pulse was found. The fraction of the pulsed flux which exhibits spectral variability is 0.14 and is concentrated solely in the region between the two peaks. A model is suggested in which the pulsed X-ray emission from the Crab pulsar consists of two components: one which has no spectral dependence with pulse phase and which is physically related to the double peaked gama ray pulse and, perhaps, the radio and optical pulses; and another component which exhibits spectral variability with pulse phase is confined to and comprises the interpeak emission, and which is only seen at X-ray energies. These results and studies of the binary X-ray pulsar Hercules X-1 suggest a phenomonological similarity. If the spectrally varying component in the Crab pulsar arises from a hot, magnetized plasma near the neutron star surface then higher energy spectral observations of this phase region might reveal spectral features which can be used to determine the surface field strength.

Pravdo, S. H.↗

Stress-wave attenuation in thin structures by ultrasonic through-transmission

The steady-state amplitude of the output of an ultrasonic through-transmission measurement is analyzed and the result is given in closed form. Provided that the product of the input and output transduction ratios, the specimen-transducer reflection coefficient, the specimen-transducer phase-shift parameter, and the material phase velocity are known, this analysis gives a means for determining the through-thickness attenuation of an individual thin sample. Multiple stress-wave reflections are taken into account, and so signal echoes do not represent a difficulty. An example is presented for a graphite fiber epoxy composite (Hercules AS/3501-6). Thus, the technique provides a direct method for continuous or intermittent monitoring of through-thickness attenuation of plate structures which may be subject to service structural degradation.

Lee, S. S.↗

Nodding motions of accretion rings and disks - A short-term period in SS 433

It is pointed out that accretion disks and rings in mass transfer binaries have been observed spectroscopically and calculated theoretically for many years. The present investigation is partly based on the availability of several years of spectroscopic observations of the Doppler shifts of the moving lines in SS433. A formalism is presented to compute frequencies and amplitudes of short-term 'nodding' motions in precessing accretion disks in close binary systems. This formalism is applied to an analysis of the moving-line Doppler shifts in SS433. The 35d X-ray cycle of Hercules X-1 is also discussed. In the considered model, the companion star exerts a gravitational torque on the disk rim. Averaged over the binary orbit, this yields a steady torque which results in the mean driven counterprecession of the disk.

Katz, J. I.↗

Compression failure of composite laminates

This presentation attempts to characterize the compressive behavior of Hercules AS-1/3501-6 graphite-epoxy composite. The effect of varying specimen geometry on test results is examined. The transition region is determined between buckling and compressive failure. Failure modes are defined and analytical models to describe these modes are presented.

Pipes, R. B.↗

Evidence of erosive burning in shuttle solid rocket motor

Known models of Shuttle Solid Rocket Motor (SRM) performance have failed to produce pressure-time traces which accurately matched actual motor performance, especially during the first 5 seconds after ignition and during the last quarter of web burn time. Efforts to compensate for these differences in model reconstruction and actual performance resulted in resorting to the use of a Burning Anomaly Rate Function (BARF). It was suspected that propellant erosive burning was primarily responsible for the variation of model from actual results. The three dimensional Hercules Grain Design and Internal Ballistics Evaluation Program was made operational and slightly modified and an extensive trial and error effort was begun to test the hypothesis of erosive burning as an explanation of the burning anomaly. It was found that introduction of erosive burning (using Green's erosive burning equation) over portions of the aft segment grain and above a threshold gas Mach number did, in fact, give excellent agreement with the actual motor trace.

Martin, C. L.↗