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At least 163 records · Page 9

Ultrasonic nondestructive evaluation of impact-damaged graphite fiber composite

Unidirectional Hercules AS/3501-6 graphite fiber epoxy composites were subjected to repeated controlled low-velocity drop weight impacts in the laminate direction. The degradation was ultrasonically monitored using through-thickness attenuation and a modified stress wave factor (SWF). There appears to be strong correlations between the number of drop-weight impacts, the residual tensile strength, the through-thickness attenuation, and the SWF. The results are very encouraging with respect to the NDE potential of both of these ultrasonic parameters to provide strength characterizations in virgin as well as impact-damaged fiber composite structures.

Williams, J. H., Jr.↗

Degradation of tensile and shear properties of composites exposed to fire or high temperature

The decrease in ultimate tensile strength, shear strength, tensile modulus, and shear modulus of fiber reinforced composites exposed to fire or to high temperature was investigated. A simple model was developed for calculating the mass loss of the material and the thickness of the char layer. The mass loss as well as the degradation in tensile and shear properties of Fiberite T300/1034 and Hercules AS/3501-6 graphite epoxy composites exposed to fire were measured. A correlation between the degradation in properties and the calculated mass loss and the char layer thickness was developed. A technique was proposed for predicting material damage through the use of such correlations.

Pering, G. A.↗

Failure analyses of composite bolted joints

The complex failure behavior exhibited by bolted joints of graphite epoxy (Hercules AS/3501) was investigated for the net tension, bearing and shearout failure modes using combined analytical and experimental techniques. Plane stress, linear elastic, finite element methods were employed to determine the two dimensional state of stress resulting from a loaded hole in a finite width, semiinfinite strip. The stresses predicted by the finite element method were verified by experiment to lend credence to the analysis. The influence of joint geometric parameters on the state of stress and resultant strength of the joint was also studied. The resulting functional relationships found to exist between bolted joint strength and the geometric parameters, were applied in the formulation of semiempirical strength models for the basic failure modes. A point stress failure criterion was successfully applied as the failure criterion for the net tension and shearout failure modes.

Wilson, D. W.↗

Ultrasonic evaluation of impact-damaged graphite fiber composite

Unidirectional Hercules AS/3501-6 graphite fiber epoxy composites are subjected to repeated controlled low-velocity drop-weight impacts in the laminate direction. The degradation is ultrasonically monitored using through-thickness attenuation and a modified stress wave factor, SWF. There are correlations between the number of drop-weight impacts, the residual tensile strength, the through-thickness attenuation and the SWF.

Williams, J. H., Jr.↗

Dynamic crack propagation and arrest in orthotropic DCB fiber composite specimens

An orthotropic double cantilever beam (DCB) model is used to study dynamic crack propagation and arrest in 90 deg unidirectional Hercules AS/3501-6 graphite fiber epoxy composites. The dynamic fracture toughness of the composite is determined from tests performed on the long-strip specimen and DCB crack arrest experiments are conducted. By using the dynamic fracture toughness in a finite-difference solution of the DCB governing partial differential equations, a numerical solution of the crack propagation and arrest events is computed. Excellent agreement between the experimental and numerical crack arrest results are obtained.

Williams, J. H., Jr.↗

Ultrasonic and mechanical characterizations of fatigue states of graphite epoxy composite laminates

Eight-ply (0, + or - 45, 0)s laminates of Hercules AS/3501-6 graphite epoxy composite are fabricated using various cure pressures ranging from 0.52 to 0.86 MPa and cure temperatures ranging from 150 C to 200 C. In general, the minimum composite void volume fraction is obtained at a cure temperature of 175 C and a cure pressure of 0.86 MPa, or at 200 C and 0.86 MPa. The ultrasonic attenuation at 4 MHz was found to correlate with the composite void volume fraction. Composite specimens were tested in flexural fatigue. Beyond 10,000 fatigue cycles, the ultrasonic attenuation at 4 MHz was found to increase and the flexural stiffness was found to decrease. The ultrasonic attenuation at 4 MHz of the as-fabricated composite can be correlated with the number of fatigue cycles to failure.

Williams, J. H., Jr.↗

Integral throat entrance development, qualification and production for the Antares 3 nozzle

Although design analyses of a G-90 graphite integral throat entrance for the Antares 3 solid rocket motor nozzle indicated acceptable margins of safety, the nozzle throat insert suffered a thermostructural failure during the first development firing. Subsequent re-analysis using properties measured on material from the same billet as the nozzle throat insert showed negative margins. Carbon-carbon was investigated and found to result in large positive margins of safety. The G-90 graphite was replaced by SAI fast processed 4-D material which uses Hercules HM 10000 fiber as the reinforcement. Its construction allows powder filling of the interstices after preform fabrication which accelerates the densification process. Allied 15V coal tar pitch is then used to complete densification. The properties were extensively characterized on this material and six nozzles were subjected to demonstration, development and qualification firings.

Clayton, F. I.↗

X-ray spectra of the Crab pulsar and nebula

The spectrum of the Crab pulsar was measued from 2 to 50 keV as a function of pulse phase and a progressive hardening and subsequent softening of the spectrum across the pulse was found. The fraction of the pulsed flux which exhibits spectral variability is 0.14 and is concentrated solely in the region between the two peaks. A model is suggested in which the pulsed X-ray emission from the Crab pulsar consists of two components: one which has no spectral dependence with pulse phase and which is physically related to the double peaked gama ray pulse and, perhaps, the radio and optical pulses; and another component which exhibits spectral variability with pulse phase is confined to and comprises the interpeak emission, and which is only seen at X-ray energies. These results and studies of the binary X-ray pulsar Hercules X-1 suggest a phenomonological similarity. If the spectrally varying component in the Crab pulsar arises from a hot, magnetized plasma near the neutron star surface then higher energy spectral observations of this phase region might reveal spectral features which can be used to determine the surface field strength.

Pravdo, S. H.↗

Stress-wave attenuation in thin structures by ultrasonic through-transmission

The steady-state amplitude of the output of an ultrasonic through-transmission measurement is analyzed and the result is given in closed form. Provided that the product of the input and output transduction ratios, the specimen-transducer reflection coefficient, the specimen-transducer phase-shift parameter, and the material phase velocity are known, this analysis gives a means for determining the through-thickness attenuation of an individual thin sample. Multiple stress-wave reflections are taken into account, and so signal echoes do not represent a difficulty. An example is presented for a graphite fiber epoxy composite (Hercules AS/3501-6). Thus, the technique provides a direct method for continuous or intermittent monitoring of through-thickness attenuation of plate structures which may be subject to service structural degradation.

Lee, S. S.↗

Nodding motions of accretion rings and disks - A short-term period in SS 433

It is pointed out that accretion disks and rings in mass transfer binaries have been observed spectroscopically and calculated theoretically for many years. The present investigation is partly based on the availability of several years of spectroscopic observations of the Doppler shifts of the moving lines in SS433. A formalism is presented to compute frequencies and amplitudes of short-term 'nodding' motions in precessing accretion disks in close binary systems. This formalism is applied to an analysis of the moving-line Doppler shifts in SS433. The 35d X-ray cycle of Hercules X-1 is also discussed. In the considered model, the companion star exerts a gravitational torque on the disk rim. Averaged over the binary orbit, this yields a steady torque which results in the mean driven counterprecession of the disk.

Katz, J. I.↗

Compression failure of composite laminates

This presentation attempts to characterize the compressive behavior of Hercules AS-1/3501-6 graphite-epoxy composite. The effect of varying specimen geometry on test results is examined. The transition region is determined between buckling and compressive failure. Failure modes are defined and analytical models to describe these modes are presented.

Pipes, R. B.↗

Evidence of erosive burning in shuttle solid rocket motor

Known models of Shuttle Solid Rocket Motor (SRM) performance have failed to produce pressure-time traces which accurately matched actual motor performance, especially during the first 5 seconds after ignition and during the last quarter of web burn time. Efforts to compensate for these differences in model reconstruction and actual performance resulted in resorting to the use of a Burning Anomaly Rate Function (BARF). It was suspected that propellant erosive burning was primarily responsible for the variation of model from actual results. The three dimensional Hercules Grain Design and Internal Ballistics Evaluation Program was made operational and slightly modified and an extensive trial and error effort was begun to test the hypothesis of erosive burning as an explanation of the burning anomaly. It was found that introduction of erosive burning (using Green's erosive burning equation) over portions of the aft segment grain and above a threshold gas Mach number did, in fact, give excellent agreement with the actual motor trace.

Martin, C. L.↗

Models of the hard X-ray spectrum of AM Herculis and implications for the accretion rate

Phenomenological fits to the hard X-ray spectrum of AM Hercules have failed to explain the high equivalent width (0.8 + or - 0.1 keV) of Fe K-alpha emission. The scattering and fluorescent line production in a cold or partially ionized accretion column of hard X-rays emitted at the base are investigated using the Monte Carlo method. It is shown that the Fe emission equivalent width observed in the spectrum of AM Her can be explained without resorting to an overabundance of Fe in the accreting material. For sufficient optical depth across the accretion column, equivalent widths of K-alpha emission even larger than the observed values can be obtained. The accretion rate and gravitational power can be deduced from the optical depth across the column, if the column size is known, and, together with the observed hard X-ray and polarized light luminosities, imply a lower limit for the luminosity in the UV to soft X-ray range, for which the observations give model-dependent values.

Swank, J. H.↗

Composite Property Dependence on the Fiber, Matrix, and the Interphase

The matrix properties of a difunctional epoxy, Epon 828, were varied. The Hercules type A fiber was also utilized in this investigation. The fiber and the interface between fiber and matrix were examined in terms of shear strength. Micrographs of the epoxy matrix are presented.

Drzal, L. T.↗

Investigation of the relations between neat resin and advanced composite mechanical properties. Volume 1: Results

A detailed evaluation of one untoughened epoxy baseline resin and three toughened epoxy resin systems was performed. The Hercules 3502, 2220-1, and 2220-3, and Ciba-Geigy Fibredux 914 resin systems were supplied in the uncured state by NASA-Langley and cast into thin flat specimens and round dogbone specimens. Tensile and torsional shear measurements were performed at three temperatures and two moisture conditions. Coefficients of thermal expansion and moisture expansion were also measured. Extensive scanning electron microscopic examination of fracture surfaces was performed, to permit the correlation of observed failure modes with the environmental conditions under which the various specimens were tested. A micromechanics analysis was used to predict the unidirectional composite response under the various test conditions, using the neat resin experimental results as the required input data. Mechanical and physical test results, the scanning electron microscope observations, and the analytical predictions were then correlated.

Zimmerman, R. S.↗

Investigation of the relations between resin and advanced composite mechanical properties. Volume 2: Appendices

One untoughened epoxy baseline resin and three toughened epoxy resin systems were evaluated. The Hercules 3502, 2220-1, and 2220-3, and Ciba-Geigy Fibredux 914 resin systems were supplied in the uncured state by NASA-Langley and cast into thin flat specimens and round dogbone specimens. Tensile and torsional shear measurements were performed at three temperatures and two moisture conditions. Coefficients of thermal expansion and moisture expansion were also measured. Extensive scanning electron microscopic examination of fracture surfaces was performed to permit the correlation of observed failure modes with the environmental conditions under which the various specimens were tested. A micromechanics analysis was used to predict the unidirectional composite response under the various test conditions, incorporating the neat resin experimental results as the required input data. The mechanical and physical test results, the scanning electron microscope observations, and the analytical predictions were then correlated.

Zimmerman, R. S.↗

Flight-service program for advanced composite rudders on transport aircraft

Flight service experience and in-service inspection results are reported for DC-10 graphite composite rudders during the third year of airline service. Test results and status are also reported for ground-based and airborne graphite-epoxy specimens with three different epoxy resin systems to obtain moisture absorption data. Twenty graphite composite rudders were produced, nine of which were installed on commercial aircraft during the past three years. The rudders collectively accumulated 75,863 flight hours. The high time rudder accumulated 12,740 flight hours in slightly over 36 months. The graphite composite rudders were inspected visually at approximately 1000 flight hour intervals and ultrasonically at approximately 3000 flight hour intervals in accordance with in-service inspection plans. All rudders were judged acceptable for continued service as a result of these inspections. Composite moisture absorption data on small specimens, both ground-based and carried aboard three flight-service aircraft, are given. The specimens include Thornel 300 fibers in Narmco 5208 and 5209 resin systems, and Type AS fibers in the Hercules 3501-6 resin system.

Source record↗

Chemoviscosity modeling for thermosetting resins, 2

A new analytical model for simulating chemoviscosity of thermosetting resin was formulated. The model is developed by modifying the Williams-Landel-Ferry (WLF) theory in polymer rheology for thermoplastic materials. By assuming a linear relationship between the glass transition temperature and the degree of cure of the resin system under cure, the WLF theory can be modified to account for the factor of reaction time. Temperature dependent functions of the modified WLF theory constants were determined from the isothermal cure data of Lee, Loos, and Springer for the Hercules 3501-6 resin system. Theoretical predictions of the model for the resin under dynamic heating cure cycles were shown to compare favorably with the experimental data reported by Carpenter. A chemoviscosity model which is capable of not only describing viscosity profiles accurately under various cure cycles, but also correlating viscosity data to the changes of physical properties associated with the structural transformations of the thermosetting resin systems during cure was established.

Hou, T. H.↗