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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Detector locates leaks from inside pressurized cabins. Head is placed flush against area being tested. Should leak be present, most air inside detector housing will escape. Diaphragm will then flex into chamber and push electrical contact together, closing circuit and turning on warning light.
Leak-testing methods for gas and liquid systems are described. The physical principles of molecular, liquid, and gas flow; relations of leak-testing methods and instrumentation; and tracer gases used in testing vacuum systems are discussed.
The use of silicone rubber adhesive (particularly, G.E. RTV-108) for sealing large leaks in high vacuum systems subject to mechanical and thermal stresses is shown to be more effective than that of epoxy cements. The sealant is applied externally to the leak while the system is partially evacuated so that it is drawn into the hole.
A detector for sensing a leaking of fluid pressures is reported. The detector is characterized by an hermetically sealed housing confining therewithin a first normalized pressure, a connector for coupling the housing in direct communication with a suspected leak established within a substantially sealed body, an electrical circuit having a first or normalized configuration and including a pair of circuit completing electrical contacts and means mounting at least one contact of said pair of contacts on a flexible wall of the housing supporting the contact for movement from a first position along a linear path to a second position in response to an altering of the pressure confined within the housing for thereby altering the configuration of the circuit.
The effect of initial flaw shape and depth on the cycles required to produce a pressure leak condition in parent and welded 2219-T87 aluminum was examined for thicknesses from 0.04 to 0.3 inch. Initial flaw aspect ratios of 0.5, 0.3, and 0.15 were examined for tests conducted at a frequency of 4 Hz at room temperature and at 300 F. A computer program developed by Forman was used to predict the cycles to leak curve as a function of initial crack aspect ratio, material thickness, and specimen type and the results compared with the experimental data. Sources of error in the crack propagation analysis and the interface with NDI capabilities are discussed.
The paper reports on the development of current leads for an orbiting superconducting magnetic spectrometer that were required to achieve a zero-current heat leak of 0.03 W with a total coolant flow rate as low as 0.011 g/sec cooling only the coldest third of the length of a lead. Analysis of heat flow phenomena in an insulated current lead in thermal contact with cryogenic gas flow is given for prediction of lead performance. A basic lead design was then tested and modified by such techniques as tapering, adding superconducting sections, and operating above the optimum current, until a lead satisfying the low-leak requirements was obtained. Operating the insulated leads at well above their optimum current for short periods at high mass flow is possible, and instability behavior is predictable.
The problem of predicting the transient acoustic pressure pulse at long horizontal distances from large explosions in the atmosphere is examined. Account is taken of poles off the real axis and of branch line integrals in the general integral governing the transient waveform. Perturbation techniques are described for the computation of the imaginary ordinate of the poles and numerical studies are described for a model atmosphere terminated by a halfspace with c = 478 m/sec above 125 km. For frequencies less than 0.0125 rad/sec, the GR sub 1 mode, for example, is found to have a frequency dependent amplitude decay of the order of 0.0001 nepers/km. Examples of numerically synthesized transient waveforms are exhibited with and without the inclusion of leaking modes. The inclusion of leaking modes results in waveforms with a more marked beginning rather than a low frequency oscillating precursor of gradually increasing amplitude. Also, the revised computations indicate that waveforms invariably begin with a pressure rise, a result supported by other theoretical considerations and by experimental data.
Small leaks in vacuum lines are detected by applying liquid-crystal coating, warming suspected area, and observing color change due to differential cooling by leak jet. Technique is used on inside or outside walls of vacuum-jacketed lines.
Inexpensive inert-atmosphere shielding protects vacuum brazing-furnace components that are likely to spring leak. Pipefittings, gages, and valves are encased in transparent plastic shroud inflated with argon. If leak develops, harmless argon will enter vacuum chamber, making it possible to finish ongoing brazing or heat treatment before shutting down for repair.
The fire extinguishant storage temperature requirements were examined for several commercially available dry chemicals. Particular emphasis was placed on the development of dry powder extinguishant that, when discharged into a jet engine fuel leak fire, would stick to the hot surfaces. Moreover, after putting out the initial fire, these extinguishants would act as antireignition catalysts, even when the fuel continued to leak onto the heated surface.
The dry chemicals discussed here are seen as having a greater weight effectiveness than the halons in current use for controlling fuel-leak fires, especially in the presence of high airflow rates. The commercial dry chemicals K2CO3, KHCO3, and KC2N2H3O3 are found to be more effective than CF2ClBr and CF3Br in delaying the hot-surface reignition of fuel-leak fires after initial extinguishment. Experimental dry chemical formulations of potassium dawsonite, KAl(OH)2CO3, and of KCl and KI are seen as being even more weight effective than the above-mentioned commercial dry chemicals. It is noted, however, that the suitability and effectiveness of dry chemicals in controlling engine nacele fires has not yet been demonstrated in test aircraft.
A voice-actuated wind tunnel model leak checking system was developed. The system uses a voice recognition and response unit to interact with the technician along with a graphics terminal to provide the technician with visual feedback while checking a model for leaks.
Slow leakage of fluid made obvious. Indicator consists of wick wrapped at one end around joint to be monitored. Wick absorbs hydraulic fluid leaking from joint and transmits to opposite end, located outside cover plate and visible to inspector. Leakage manifested as discoloration of outside end of wick. Indicator reveals leaks in hidden fittings on hydraulic lines. Fast inspection of joints without disassembly. Used in aerospace, petroleum, chemical, nuclear, and other industries where removing covers for inspection impossible, difficult, or time-consuming.
Hostile environments monitored safely and noninvasively. Modified laser schlieren system acts as microphone to detect sounds of leaks remotely. Sensitive to acoustical frequencies above audible range and especially suited for monitoring leaks of high-pressure steam from boilers or chemical vapors from processing equipment. Does not require placement of delicate equipment in harsh environment monitored, and no contact needed with boiler or other unit being monitored. Detects sound waves via variation of index of refraction of air at acoustical frequencies. Used to monitor sound frequencies beyond range of human hearing.
Proposed instrument based on optical time-domain reflectometry measures both locations and sizes of leaks in tanks and plumbing storing and transferring liquid hydrogen. Conceived for use in detecting leaks of hydrogen from propulsion system of Space Shuttle, concept applicable to detection of flammable and/or poisonous fumes in chemical-processing plants, fuel-distributing equipment, and other terrestrial applications.
Proposed spectral imaging system used to detect leaking hydrogen from distance of 100 ft or more. Video cameras form images of leaking hydrogen by use of Raman scattering of laser beam from hydrogen. By indicating potentially explosive concentrations of hydrogen in air, system contributes to safety at facilities producing and handling hydrogen, such as fueling stations for hydrogen-burning automobiles of near future.
Included are four documents that outline the technical aspects of the research performed on NASA Grant NAG8-140: 'A System for Sequential Step Detection with Application to Video Image Processing'; 'Leak Detection from the SSME Using Sequential Image Processing'; 'Digital Image Processor Specifications for Real-Time SSME Leak Detection'; and 'A Color Change Detection System for Video Signals with Applications to Spectral Analysis of Rocket Engine Plumes'.
An on-line gas monitoring system was developed to replace the older systems used to monitor for cryogenic leaks on the Space Shuttles before launch. The system uses a mass spectrometer to monitor multiple locations in the process, which allows the system to monitor all gas constituents of interest in a nearly simultaneous manner. The system is fully redundant and meets all requirements for ground support equipment (GSE). This includes ruggedness to withstand launch on the Mobile Launcher Platform (MLP), ease of operation, and minimal operator intervention. The system can be fully automated so that an operator is notified when an unusual situation or fault is detected. User inputs are through personal computer using mouse and keyboard commands. The graphical user interface is very intuitive and easy to operate. The system has successfully supported four launches to date. It is currently being permanently installed as the primary system monitoring the Space Shuttles during ground processing and launch operations. Time and cost savings will be substantial over the current systems when it is fully implemented in the field. Tests were performed to demonstrate the performance of the system. Low limits-of-detection coupled with small drift make the system a major enhancement over the current systems. Though this system is currently optimized for detecting cryogenic leaks, many other gas constituents could be monitored using the Hazardous Gas Detection System (HGDS) 2000.