Drilling Holes on a Large Bolt Circle
Special machine tool creates circle of holes spaced and bored to accuracy of few thousandths of an inch.
Hibdon, R. A.↗
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Introduction to human factors considerations in system design
A definition for human factors or ergonomics and its industrial and domestic application is presented. Human factors engineering, which discovers and applies information about human abilities, limitations, and other characteristics to the design of tools, machines, systems, tasks, jobs, and environments for safe, comfortable, and effective human use, is outlined. The origins of human factors and ergonomics, the philosophy of human factors, goals and objectives, systems development and design, are reviewed.
Chapanis, A.↗
The Strength of the Metal. Aluminum Oxide Interface
The strength of the interface between metals and aluminum oxide is an important factor in the successful operation of devices found throughout modern technology. One finds the interface in machine tools, jet engines, and microelectronic integrated circuits. The strength of the interface, however, should be strong or weak depending on the application. The diverse technological demands have led to some general ideas concerning the origin of the interfacial strength, and have stimulated fundamental research on the problem. Present status of our understanding of the source of the strength of the metal - aluminum oxide interface in terms of interatomic bonds are reviewed. Some future directions for research are suggested.
Pepper, S. V.↗
Gradually Acting Shaft Stop
Mechanism brakes rotation with minimal shock. Balls rising on spiral ramp generate large axial force on brake friction plates, thereby generating large braking torque. Counter triggers rise of ball. Brake used to automatically stop control mechanisms on aircraft and ships. Serves as spindle brake on machine tool. On robot, prevents overtravel of arm or holds it in fixed position.
Lang, D. J.↗
Spiral bevel and circular arc helical gears: Tooth contact analysis and the effect of misalignment on circular arc helical gears
A computer aided method for tooth contact analysis was developed and applied. Optimal machine-tool settings for spiral bevel gears are proposed and when applied indicated that kinematic errors can be minimized while maintaining a desirable bearing contact. The effect of misalignment for circular arc helical gears was investigated and the results indicted that directed pinion refinishing can compensate the kinematic errors due to misalignment.
Litvin, F. L.↗
Emergency Brake for Tracked Vehicles
Caliper brake automatically stops tracked vehicle as vehicle nears end of travel. Bar on vehicle, traveling to right, dislodges block between brake pads. Pads then press against bar, slowing vehicle by friction. Emergencybraking system suitable for elevators, amusement rides and machine tools.
Green, G. L.↗
Variable-Displacement Hydraulic Drive Unit
Hydraulic power controlled through multiple feedback loops. In hydraulic drive unit, power closely matched to demand, thereby saving energy. Hydraulic flow to and from motor adjusted by motor-control valve connected to wobbler. Wobbler angle determines motor-control-valve position, which in turn determines motor displacement. Concept applicable to machine tools, aircraft controls, and marine controls.
Lang, D. J.↗
Nozzle Extension for Safety Air Gun
New nozzle-extension design overcomes problems and incorporates original commercial nozzle, retaining intrinsic safety features. Components include extension tube, length of which made to suit application; adaptor fitting, and nozzle adaptor repinned to maintain original safety features. Design moves conical airstream to end of extension to blow machine chips away from operator. Nozzle-extension modification allows safe and efficient operation of machine tools while maintaining integrity of orginial safety-air-gun design.
Zumbrun, H. N.↗
Measuring the impact of computer resource quality on the software development process and product
The availability and quality of computer resources during the software development process was speculated to have measurable, significant impact on the efficiency of the development process and the quality of the resulting product. Environment components such as the types of tools, machine responsiveness, and quantity of direct access storage may play a major role in the effort to produce the product and in its subsequent quality as measured by factors such as reliability and ease of maintenance. During the past six years, the NASA Goddard Space Flight Center has conducted experiments with software projects in an attempt to better understand the impact of software development methodologies, environments, and general technologies on the software process and product. Data was extracted and examined from nearly 50 software development projects. All were related to support of satellite flight dynamics ground-based computations. The relationship between computer resources and the software development process and product as exemplified by the subject NASA data was examined. Based upon the results, a number of computer resource-related implications are provided.
Mcgarry, Frank↗
Heat Exchanger For Rotating Modular Structures
Heat exchanger transfers heat from one structure to another while accommodating rotary motion of structures. Flat-panel heat exchanger passes heat from fluid in middle panel to fluid in outer panels. Diaphragm-like outer panels swell to conform to surfaces of middle panel, ensuring thermal contact. Rotary fluid coupling provides connection for both supply fluid and return fluid. Flexible hoses carrying fluid to and from coupling accommodate tilt of one structure with respect to other. Adapted to transfer of fluids and heat across joints of machine tools and robot arms and to flow of coolant through portable electronic equipment.
Clark, William E.↗
Kinematic support using elastic elements
The design of kinematic supports using elastic elements is reviewed. The two standard methods (cone, Vee and flat and three Vees) are presented and a design example involving a machine tool metrology bench is given. Design goals included thousandfold strain attenuation in the bench relative to the base when the base strains due to temperature variations and shifting loads. Space applications are also considered.
Geirsson, Arni↗
Fabrication, evaluation, and performance of machined metal grazing incidence telescopes
The fabrication, evaluation, and performance of machined grazing incidence metal optics for applications ranging from telescopes with imaging of minutes of arc to those with imaging in the less-than-10-arcsec range are reviewed. Issues considered in the fabrication process include the choice of machining substrate, the choice of machine tool, the choice of method for removing tool marks, and the choice of a reflective surface. Means of evaluating the mirror performance include the FWHM and determination of noncircularity and surface roughness. Characteristics of previous and current grazing incidence metal mirrors are presented, with emphasis on the Einstein and Rosat optics.
Bowyer, Stuart↗
Integrated communication and control systems. I - Analysis
The paper presents the results of an ICCS analysis focusing on discrete-time control systems subject to time-varying delays. The present analytical technique is applicable to integrated dynamic systems such as those encountered in advanced aircraft, spacecraft, and the real-time control of robots and machine tools via a high-speed network within an autonomous manufacturing environment. The significance of data latency and missynchronization between individual system components in ICCS networks is discussed in view of the time-varying delays.
Halevi, Yoram↗
Shape Gauge Measures Surfaces
Tedious measurements and calculations performed quickly and accurately. Optical/mechanical/electronic system acts as shape gauge by taking measurements of machine-tool motions or complicated contours of objects, then processing measurement data into maps or profiles indicative of shapes. Transducers of shape gauge mechanical/electronic or optomechanical/electronic components that move along path on surface and measure roundness, perpendicular deviation, or slope of surface. Because of ease and speed, many intersecting profiles measured on surface.
Veale, Ralph C.↗
Checking Automated-Welder Programs By Computer
Computer system detects and displays actual and potential errors in programs for computer-controlled electron-beam welder. Uses personal computer, separate from welding computer. Programmed specifically to highlight errors in welding program. Eliminates need for preweld full-power test run reducing checkout time to about half hour. Assures much higher quality, damage-free welding. Used to create and edit new programs for welder. Control computer thereby free for production. Useful for checking programs for such other computer-controlled equipment as inertia welders, robots, machine tools, and heat treaters.
Damicone, L. O.↗
Generation and tooth contact analysis of spiral bevel gears with predesigned parabolic functions of transmission errors
A new approach for determination of machine-tool settings for spiral bevel gears is proposed. The proposed settings provide a predesigned parabolic function of transmission errors and the desired location and orientation of the bearing contact. The predesigned parabolic function of transmission errors is able to absorb piece-wise linear functions of transmission errors that are caused by the gear misalignment and reduce gear noise. The gears are face-milled by head cutters with conical surfaces or surfaces of revolution. A computer program for simulation of meshing, bearing contact and determination of transmission errors for misaligned gear has been developed.
Litvin, Faydor L.↗
Local Synthesis and Tooth Contact Analysis of Face-Milled Spiral Bevel Gears
Computerized simulation of meshing and bearing contact for spiral bevel gears and hypoid gears is a significant achievement that could substantially improve the technology and the quality of the gears. An approach to the synthesis of face-milled spiral bevel gears and their tooth contact analysis is presented. The proposed approach is based on the following ideas: application of the principle of local synthesis that provides optimal conditions of meshing and contact at the mean contact point, M, and in the neighborhood of M; and application of relations between principle directions and curvatures for surfaces being in line contact or in point contact. The developed local synthesis of gears provides the following: (1) the required gear ratio at M; (2) a localized bearing contact with the desired direction of the tangent to the contact path on gear tooth surface and the desired length of the major axis of contact ellipse at M; (3) a predesigned parabolic function of a controlled level for transmission errors which enables absorption of linear functions of transmission errors caused by misalignment and reduces the level of vibrations. The proposed approach does not require either the tilt of the head-cutter for the process of generation or modified roll for the pinion generation. Improved conditions of meshing and contact of the gears can be achieved without the above mentioned parameters. A computer program for determination of basic machine-tool settings and tooth contact analysis for the designed gears is presented. The approach is illustrated with a numerical example.
Litvin, Faydor L.↗
Computerized inspection of real surfaces and minimization of their deviations
A method is developed for the minimization of gear tooth surface deviations between theoretical and real surfaces for the improvement of precision of surface manufacture. Coordinate measurement machinery is used to determine a grid of surface coordinates. Theoretical calculations are made for the grid points. A least-square method is used to minimize the deviations between real and theoretical surfaces by altering the manufacturing machine-tool settings. An example is given for a hypoid gear.
Litvin, Faydor L.↗