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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Enhancing Nanoparticle Detection in Interferometric Scattering (iSCAT) Microscopy Using a Mask R-CNN

Interferometric scattering microscopy (iSCAT) is a label-free optical microscopy technique that enables imaging of individual nano-objects such as nanoparticles, viruses, and proteins. Essential to this technique is the suppression of background scattering and identification of signals from nano-objects. In the presence of substrates with high roughness, scattering heterogeneities in the background, when coupled with tiny stage movements, cause features in the background to be manifested in background-suppressed iSCAT images. Traditional computer vision algorithms detect these background features as particles, limiting the accuracy of object detection in iSCAT experiments. Here, in this paper, we present a pathway to improve particle detection in such situations using supervised machine learning via a mask region-based convolutional neural network (mask R-CNN). Using a model iSCAT experiment of 19.2 nm gold nanoparticles adsorbing to a rough layer-by-layer polyelectrolyte film, we develop a method to generate labeled datasets using experimental background images and simulated particle signals and train the mask R-CNN using limited computational resources via transfer learning. We then compare the performance of the mask R-CNN trained with and without inclusion of experimental backgrounds in the dataset against that of a traditional computer vision object detection algorithm, Haar-like feature detection, by analyzing data from the model experiment. Results demonstrate that including representative backgrounds in training datasets improved the mask R-CNN in differentiating between background and particle signals and elevated performance by markedly reducing false positives. The methodology for creating a labeled dataset with representative experimental backgrounds and simulated signals facilitates the application of machine learning in iSCAT experiments with strong background scattering and thus provides a useful workflow for future researchers to improve their image processing capabilities.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Validation of process simulation workflow for thermosetting prepreg platelet molding compounds

Continuous carbon fiber prepreg slit and cut into rectangular platelets has proven to be a useful material for net shape molding of semi-structural and structural components in the aerospace and automotive industries. Furthermore, to assist the designer in use of these prepreg platelet molding compounds, sometimes called carbon fiber sheet molding compounds, simulation tools are required that can predict the as-manufactured fiber orientation state which has a significant impact on the resulting performance. Herein, an analysis workflow for design-enabling predictions is demonstrated for a double dome geometry with two different initial charge configurations. Here, the workflow is validated through comparison with experimental short shots, orientation state, and stiffness trends. Significantly, to complete the validation, a method is proposed for determining the confidence bounds on measured orientation state enhancing the results of optical microscopy which can only produce a small sample of platelet orientations.

36 MATERIALS SCIENCE↗

Thermal Inspection for the Assessment of Adhesively Bonded Metal Adherends

Certification of adhesively bonded structures is currently a challenge for aircraft manufacturers. The ability to certify bonds in primary structure can reduce dependence on fasteners and this will enable more efficient manufacturing. For example, drilling holes and installing fasteners in bonded joints can be a potentially significant bottleneck in airframe manufacturing. In addition, fasteners increase the airframe weight and can add stress concentration areas. Reducing fastener count can accelerate manufacturing and improve aircraft performance. NASA is currently investigating nondestructive evaluation (NDE) techniques to assess bond integrity. For example, bond thickness influences bond strength and therefore NDE techniques are being investigated to determine bond thickness. For bonded metal structures, there is a large difference in the thermal diffusivity between the 7075 aluminum alloy metal adherends and aircraft grade adhesive. Multi-layered thermal models show a large variation in the thermal response for bondline adhesive thicknesses that vary from 100 to 300 microns for adherend thicknesses of 0.163 cm. Experimental through-transmission thermal measurements reveal promise to quantitatively characterize the bondline thickness. Results were validated with X-ray computed tomography and optical microscopy measurements, and influence of porosity on the thermal model and measurements are investigated.

X-ray computed tomography↗

Multilayered Coatings for High-Temperature Steam Oxidation: TGA Studies up to 1000 °C

The aim of the study was to obtain a preliminary data focused on the steam oxidation performance of multilayered coatings deposited on 310 stainless steel and 800H Incoloy. The coatings were obtained through the aluminizing thermal diffusion technology with the formation of aluminides; some coating options had an additional top layer of selected composition. In this study, five different coating systems, as well as uncoated metals, were exposed at 1000 °C using thermogravimetric analysis instrumentation simulating an initial stage of steam oxidation corrosion. In this work, along with determination of the mass change of the samples, microanalyses using light optical microscopy, scanning electron microscopy (SEM) equipped with energy x-ray dispersive spectrometry (EDS), as well as surface micro-hardness determination, have been carried out. The designed coating systems demonstrated promising high-temperature steam oxidation performance with no breakaway degradation issues.

36 MATERIALS SCIENCE↗

The effect of grain boundary character evolution on the intergranular corrosion behavior of advanced Al-Mg-3wt%Zn alloy with Mg variation

Highlights: • The relationship among GBCD, GBPs, IGC behavior and Mg content in the age hardenable Al-Mg-3.0wt%Zn alloy is established. • None of grain boundaries are found to be immune to the GBPs. • GBPs along low angle grain boundaries are more discontinuous than high angle grain boundaries. • The IGC mechanism of Al-Mg-3.0wt%Zn alloy is clarified. • A new method for the statistical analysis of the continuity of GBPs is used in this paper. The characteristics of grain boundary and grain boundary precipitates of Al-Mg-3wt%Zn alloy with different Mg contents were systematically investigated. Observation by optical microscopy, transmission electron microscopy, scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy show that the morphology and composition of the grain boundary precipitates change little with the variation in the Mg content. Based on the statistical analysis of the spacings between two adjacent grain boundary precipitates, we find that the decrease in the Mg content reduces the continuity of the grain boundary precipitates. Comparing this result with the electron backscattered diffraction analysis, it can be concluded that the continuity of grain boundary precipitates is affected by the proportion of low angle grain boundaries. The observations of grain boundary precipitates at both low angle grain boundaries and high angle grain boundaries using transmission electron microscopy indicate that low angle grain boundaries have more discontinuous grain boundary precipitates. Combining these results with the results of the intergranular corrosion test, the microscopic features of this corrosion behavior and corrosion mechanism are revealed.

36 MATERIALS SCIENCE↗

Corrosion of Mild Steel Buried Underground for 3 Years in Different Soils of Varying Textures

The effect of moisture content and soil texture on the corrosion behavior of mild steel coupons buried for 3 years in different soils was estimated from weight loss measurements and electrochemical techniques such as Tafel plots and electrochemical impedance spectroscopy. The results showed that the rate of corrosion and intensity of corrosion attack significantly depend on the soil’s moisture content and on the soil type. Corrosion was found to be severe in clayey soil compared to that in mixed and sandy soils. Morphological analysis of the corroded specimens performed using optical microscopy and scanning electron microscopy showed the presence of amorphous oxides and low-intense crystalline phases of goethite and hematite on the surface of the mild steel coupons, indicating only the initial stage of corrosion. It is concluded from this study that mild steel undergoes only less intense surface-level corrosion in 3 years when buried underground.

36 MATERIALS SCIENCE↗

Two-Photon Fluorescence Microscopy Developed for Microgravity Fluid Physics

Recent research efforts within the Microgravity Fluid Physics Branch of the NASA Glenn Research Center have necessitated the development of a microscope capable of high-resolution, three-dimensional imaging of intracellular structure and tissue morphology. Standard optical microscopy works well for thin samples, but it does not allow the imaging of thick samples because of severe degradation caused by out-of-focus object structure. Confocal microscopy, which is a laser-based scanning microscopy, provides improved three-dimensional imaging and true optical sectioning by excluding the out-of-focus light. However, in confocal microscopy, out-of-focus object structure is still illuminated by the incoming beam, which can lead to substantial photo-bleaching. In addition, confocal microscopy is plagued by limited penetration depth, signal loss due to the presence of a confocal pinhole, and the possibility of live-cell damage. Two-photon microscopy is a novel form of laser-based scanning microscopy that allows three-dimensional imaging without many of the problems inherent in confocal microscopy. Unlike one-photon microscopy, it utilizes the nonlinear absorption of two near-infrared photons. However, the efficiency of two-photon absorption is much lower than that of one-photon absorption because of the nonlinear (i.e., quadratic) electric field dependence, so an ultrafast pulsed laser source must typically be employed. On the other hand, this stringent energy density requirement effectively localizes fluorophore excitation to the focal volume. Consequently, two-photon microscopy provides optical sectioning and confocal performance without the need for a signal-limiting pinhole. In addition, there is a reduction in photo-damage because of the longer excitation wavelength, a reduction in background fluorescence, and a 4 increase in penetration depth over confocal methods because of the reduction in Rayleigh scattering.

Fischer, David G.↗

Melt Pool Imaging using a Configurable Architecture Additive Testbed System

This paper describes the inline (coaxial to laser) near infrared (NIR) camera sensor on the Configurable Architecture Additive Testbed (CAAT). The CAAT is an instrument that provides the capability to investigate laser based additive manufacturing (AM) processes and is configured for the metal powder bed fusion process. A low cost NIR camera is radiometrically calibrated to obtain coaxial, inline, imagery of laser generated melt pools. The camera capabilities, system optical path, and the uncertainty in the temperature measurement from NIR surface area scans on a bare titanium alloy plate are presented and discussed. The surface radiance measurements are compared to optical microscopy images of the melt pool width and depth. A metallic additive manufacturing process thermal model is developed in order to predict thermal distributions during laser scanning. The predicted thermal distributions by the model for different configurations are compared to the coaxial NIR measurements and discussed.

Additive manufacturing↗

Effect of Chemical Composition on the Microstructure and Properties of the Ag-Ga-Ge Alloys

This study presents a comparison of thermodynamically calculated phase compositions of Ag-Ga-Ge alloys at fixed temperatures with phase analysis results of alloys annealed at respective temperatures. Three isothermal sections of the Ag-Ga-Ge system at 25, 100 and 300 °C have been extrapolated using optimized thermodynamic parameters from the literature. An experimental analysis of the microstructure was carried out using optical microscopy, scanning electron microscopy and energy-dispersive spectrometry. Results obtained by x-ray powder diffraction methods (identified phases and lattice parameters) were compared with the results of the predicted phase equilibria. Good overall agreement between experimental and calculated values was obtained. The Brinell hardness and electrical conductivity of selected alloys were measured and obtained results were analyzed with respect to their overall compositions and phase constituents.

36 MATERIALS SCIENCE↗

The Influence of Shell Mold Composition on the As-cast Macro- and Micro-structure of Thin-Walled IN713C Superalloy Castings

In the investment casting process, the building of ceramic layers around the wax pattern is the main time-consuming stage. Increasing their number ensures sufficient mechanical properties, but also lengthens the whole process, including drying time and preheating of the mold. Four molds for casting Ni-based superalloy IN713C were strengthened by glass fibers, included in the slurry, and metal powder, of Al, Cu, Fe or Ni, in the coverage. Castings were subjected to microstructural investigations in order to find out if the new design can be promising for the manufacture of jet engine components. Bend tests revealed that the green strengths of all new molds were higher, at least 3.65 MPa, than that of the unmodified molds, 3.0 MPa. Optical microscopy revealed that the composition of a mold had a strong influence on stereological parameters of equiaxed IN713C grains. Microstructural observation and hardness measurements of castings revealed differences in the volume fraction of strengthening phases, porosity and hardness. The microstructure due to the complex chemical composition of IN713C consisted of several phases including ternary eutectics as a consequence of L → γ + Ni{sub 7}Zr{sub 2} + (Nb, Zr)C.

36 MATERIALS SCIENCE↗

Quantification of Porosity in Ceramic Matrix Composites Using Thermography

Thermography is one of the Non-Destructive Evaluation methods used to qualitatively estimate the amount of porosity in as-manufactured ceramic matrix composite (CMC) parts. Through-transmission (TT) thermography allows for comparison of thermal diffusivity caused by differences in material density and porosity at different locations in the part. In this study, volume fraction of pores and its distribution in CMC samples containing different amounts of porosity was quantified using optical microscopy and X-ray computed tomography scans. TT thermography was done on the same specimens and images were analyzed to determine the distribution of thermal diffusivity. Comparison of porosity measurements and thermal diffusivity images shows an inverse correlation. A simple two-phase analytical model describing this relationship is derived for composites and its solution is shown to compare favorably with experimental data. In the absence of porosity data, the model can be used to estimate porosity directly from thermal diffusivity data.

36 MATERIALS SCIENCE↗

Experimental Investigation of the Impact of Cathode Grade on Sludge Formation at the Cathode Block-Aluminum Interface of Hall–Héroult Cells

The presence of resistive sludge on the cathode surface in Hall–Héroult cells can increase the aluminum production costs and reduces cell lifetime. Modern cells with graphitized cathode blocks generally operate satisfactorily but some are exhibiting excessive deposit formation, thus lower performances. Little attention has ever been given to the role of the cathode grade and its properties on sludge formation. In this investigation, five graphitized industrial cathode grades with varying properties are tested on a bench scale aluminum electrolysis setup with cathodic current density of 0.9 A/cm{sup 2}, under a nitrogen atmosphere at 1233 K (960 °C) for 8 hours with initial bath composition of 10 pct alumina, cryolite ratio of 2.2, 5 pct CaF{sub 2} and no point feeding. Postmortem characterization includes Rietveld refinement of deposits, optical microscopy and SEM-EDS observations of the carbon-aluminum interface. Sludge located near the center of the cathode surface was generated during the experiments despite the absence of point feeding. The sludge profile was variable among grades and could be related to the horizontal and vertical thermal conductivities of the blocks. This study has pushed further the understanding of the mechanisms of sludge formation and dissolution concerning the cathode grade properties.

36 MATERIALS SCIENCE↗

Tribological Behavior of a Cr{sub 2}O{sub 3} Ceramic Coating/Steel Couple Under Dry Sliding and Heavy Loading Conditions

This work evaluates the effects of heavy loadings on a Cr{sub 2}O{sub 3} ceramic coating/steel couple under dry sliding and in conditions similar to those occurring in heavy-duty diesel engines. Two types of wear tests were performed by a standard pin-on-disc tribometer under high constant and variable loads. Before wear tests, microstructure and mechanical properties of coating and steel were determined by optical emission spectrometry, optical microscopy, roughness, microhardness and x-ray diffractometry (XRD). The friction coefficient was directly calculated by the tribometer. The wear rate of Cr{sub 2}O{sub 3} ceramic coating was evaluated by the wear volume and that of pins by weighing them before and after tests. The wear tracks on pins and coating surfaces were analyzed by XRD and by scanning electron microscopy with energy-dispersive spectroscopy. For all loads except the lowest constant one, the results indicated high friction and wear involving material removal from the coating surface, through a severe-oxidational wear associated with extensive cracking of the surface of the coating, softening of the carburizing steel and removal of the carburized layer of pins. The wear mechanism was mild-oxidational under the lowest constant load, which was therefore suggested as the limit for acceptable performance of the sliding couple under study.

36 MATERIALS SCIENCE↗

Characterization of X80 and X100 Microalloyed Pipeline Steel Using Quantitative X-ray Diffraction

Quantitative X-ray diffraction characterization of four (4) X80 and three (3) X100 microalloyed steels was undertaken. The effect of through-thickness position, processing parameters, and composition on the measured crystallite size, microstrain, and J index (relative magnitude of crystallographic texture) was determined. Microstructure analysis using optical microscopy, scanning electron microscopy, transmission electron microscopy, and electron-backscattered diffraction was also undertaken. The measured value of microstrain increased with increasing alloy content and decreasing cooling interrupt temperature. Microstructural features corresponding to crystallite size in the X80 steels were both above and below the detection limit for quantitative X-ray diffraction. The X100 steels consistently exhibited microstructure features below the crystallite size detection limit. The yield stress of each steel increased with increasing microstrain. The increase in microstrain from X80 to X100 is also associated with a change in microstructure from predominantly polygonal ferrite to bainitic ferrite.

36 MATERIALS SCIENCE↗

Investigation on Explosive Welding of Zr{sub 53}Cu{sub 35}Al{sub 12} Bulk Metallic Glass with Crystalline Copper

A Zr{sub 53}Cu{sub 35}Al{sub 12} bulk metallic glass (BMG) was welded to a crystalline Cu using explosive welding technique. The morphology and the composition of the composite were characterized using optical microscopy, scanning electron microscopy, energy-dispersive x-ray spectroscopy and transmission electron microscopy. The investigation indicated that the BMG and Cu were tightly joined together without visible defects, and a thin diffusion layer appeared at the interface. The captured jet at the end of the welding region mostly comes from the Cu side. Amorphous and partially crystallized structures have been observed within the diffusion layer, but the BMG in close proximity to the interface still retains its amorphous state. Nanoindentation tests reveal that the interface exhibits an increment in hardness compared with the matrix on both sides.

36 MATERIALS SCIENCE↗

Materials Based on Solid Solutions of Bismuth and Antimony Tellurides Formed by Rapid Melt Crystallization Methods

p-type Bi 0.5 Sb 1.5 Te 3 solid solutions prepared by hot pressing and the extrusion of powders prepared by rapid melt crystallization methods such as melt spinning and melt crystallization in a liquid are investigated. The morphology of the powders, the sample cleavage surface, and their microstructure are investigated using optical microscopy, scanning electron microscopy, and scanning tunneling microscopy. The mechanical properties of the samples are investigated by room-temperature compression tests. The Seebeck coefficient, electrical conductivity, and thermal conductivity of the materials are measured in the temperature range of 100–600 K. The highest limiting compressive strength σ B = 145 MPa at 300 K and maximal thermoelectric efficiency (ZT) max = 1.34 at 370 K are found for materials extruded from granules prepared by melt crystallization in water and ground in a ball mill.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Effect of environmental exposure on autogenous self-healing of cracked cement-based materials

Despite abundant literature on self-healing of cement-based materials, there is dearth of information on how environmental exposure affects self-healing. In this study, self-healing of cracks in cement mortar under different environmental exposure was investigated. Pre-cracked mortar specimens were submerged in water, while identical specimens were exposed to cyclic temperature and relative humidity. Change in crack width was examined using optical microscopy. SEM coupled with energy dispersive X-ray analysis was used to identify healing compounds. Mercury Intrusion Porosimetry, water absorption and permeability were employed to assess porosity. X-ray computed tomography was deployed to explore healing of internal cracks. No significant self-healing occurred in specimens exposed to cyclic T and RH. Although crack self-healing was identified in submerged specimens, X-ray μCT demonstrated that it was limited to exposed surface of specimens. This warrants further research to bridge the gap between laboratory findings on self-healing and actual field performance of ageing civil infrastructure.

36 MATERIALS SCIENCE↗

Hot Deformation Behavior and Microstructural Evolution of Antibacterial Austenitic Stainless Steel Containing 3.60% Cu

Hot deformation behavior of as-cast antibacterial austenitic stainless steel containing 3.60% copper was investigated in a temperature range of 900-1150 °C and strain rate range of 0.01-20 s{sup −1}. At strain rates higher than 1 s {sup −1}, the flow stress curves were corrected considering adiabatic heating. Kinetic analysis indicated that the hot deformation activation energy of steel was 376.02 kJ mol{sup −1}. The microstructural evolution under different temperatures was observed by optical microscopy. The nucleation sites for recrystallization and different orientations and twin ratios under different strain rates were analyzed by electron backscatter diffraction. The results showed that hot deformation was dominated by continuous dynamic recrystallization in the high-temperature and high-strain-rate region (1050-1150 °C, 1-20 s{sup −1}). On increasing the temperature and strain rate, the degree of recrystallization and twinning increased simultaneously. These phenomena promoted one another. Thus, the volume fraction of the recrystallized and twinned grains increased with the addition of Cu.

36 MATERIALS SCIENCE↗