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NASA NTRS2002

Solid Freeform Fabrication: An Enabling Technology for Future Space Missions

The emerging class of direct manufacturing processes known as Solid Freeform Fabrication (SFF) employs a focused energy beam and metal feedstock to build structural parts directly from computer aided design (CAD) data. Some variations on existing SFF techniques have potential for application in space for a variety of different missions. This paper will focus on three different applications ranging from near to far term to demonstrate the widespread potential of this technology for space-based applications. One application is the on-orbit construction of large space structures, on the order of tens of meters to a kilometer in size. Such structures are too large to launch intact even in a deployable design; their extreme size necessitates assembly or erection of such structures in space. A low-earth orbiting satellite with a SFF system employing a high-energy beam for high deposition rates could be employed to construct large space structures using feedstock launched from Earth. A second potential application is a small, multifunctional system that could be used by astronauts on long-duration human exploration missions to manufacture spare parts. Supportability of human exploration missions is essential, and a SFF system would provide flexibility in the ability to repair or fabricate any part that may be damaged or broken during the mission. The system envisioned would also have machining and welding capabilities to increase its utility on a mission where mass and volume are extremely limited. A third example of an SFF application in space is a miniaturized automated system for structural health monitoring and repair. If damage is detected using a low power beam scan, the beam power can be increased to perform repairs within the spacecraft or satellite structure without the requirement of human interaction or commands. Due to low gravity environment for all of these applications, wire feedstock is preferred to powder from a containment, handling, and safety standpoint. The energy beams may be either electron beam or laser, and the developments required for either energy source to achieve success in these applications will be discussed.

Taminger, Karen M. B.↗

NASA NTRS1990

Xenon ion sources for space applications

The technology of xenon ion thrusters under development for space-propulsion and plasma-contactor applications is described with particular consideration given to the 1.4-kW Xenon Ion Propulsion Subsystem (XIPS) designed for the upcoming Atmospheric Laboratory for Applications and Science Shuttle-based missions. The 25-cm-diam ion thruster of the XIPS is able to convert input power into thrust-beam power with an efficiency of over 82 percent. The XIPS will be used for satellite stationkeeping and orbit raising and maneuvering and as a plasma contactor. A 1991 flight application is described in which the 25-cm XIPS plasma contactor will be used to stabilize the electrical potential of the Shuttle Orbiter during firings of a 1.5-A electron beam from its payload bay.

Beattie, J. R.↗

NASA NTRS1983

On the theory of self-focusing of powerful wave beams in nonhomogeneous media

The stationary self-focusing of the Gauss wave beam is considered in a nonhomogeneous medium in the case of local nonlinearity. Equations of the aberrationless approximation for the beam width, the field on the beam axis and the refraction factor are integrated on a computer. Self-focusing in dependence of the nonlinearity level and initial divergence, the dissipation, the length of nonhomogeneity of the dielectric permittivity nondisturbed by a beam, and the diffraction parameter are investigated.

Yerokhin, N. S.↗

NASA NTRS1985

Strong interaction of low-power electron beams with the ionosphere

The late stages of the beam-plasma instability are not yet completely understood. A better knowledge of the evolution of the beam is necessary to explain the results of the electron beam experiments carried out in the ionosphere. An alternative to the complete stabilization by quasi-linear (QL) diffusion is the parametric 'stabilization'. In this case the beam remains unstable for very long distances, while retaining its 'hot-beam' characteristics. A recent flight provides data that indicate the relevance of this mechanism in the evolution of the beam-plasma instability.

Llobert, X.↗

NASA NTRS2006

Power System Concepts for the Lunar Outpost: A Review of the Power Generation, Energy Storage, Power Management and Distribution (PMAD) System Requirements and Potential Technologies for Development of the Lunar Outpost

This paper will review potential power system concepts for the development of the lunar outpost including power generation, energy storage, and power management and distribution (PMAD). In particular, the requirements of the initial robotic missions will be discussed and the technologies considered will include cryogenics and regenerative fuel cells (RFC), AC and DC transmission line technology, high voltage and low voltage power transmission, conductor materials of construction and power beaming concepts for transmitting power to difficult to access locations such as at the bottom of craters. Operating conditions, component characteristics, reliability, maintainability, constructability, system safety, technology gaps/risk and adaptability for future lunar missions will be discussed for the technologies considered.

Khan, Z.↗

NASA NTRS2007

Fluence Uniformity Measurements in an Electron Accelerator Used for Irradiation of Extended Area Solar Cells and Electronic Circuits for Space Applications

It is common to have liquid crystal displays and electronic circuit boards with area sizes of the order of 20x20 sq cm on board of satellites and space vehicles. Usually irradiating them at different fluence values assesses the radiation damage in these types of devices. As a result, there is a need for a radiation source with large spatial fluence uniformity for the study of the damage by radiation from space in those devices. Kent State University s Program on Electron Beam Technology has access to an electron accelerator used for both research and industrial applications. The electron accelerator produces electrons with energies in the interval from 1 to 5 MeV and a maximum beam power of 150 kW. At such high power levels, the electron beam is continuously scanned back and forth in one dimension in order to provide uniform irradiation and to prevent damage to the sample. This allows for the uniform irradiation of samples with an area of up to 1.32 sq m. This accelerator has been used in the past for the study of radiation damage in solar cells (1). However in order to irradiate extended area solar cells there was a need to measure the uniformity of the irradiation zone in terms of fluence. In this paper the methodology to measure the fluence uniformity on a sample handling system (linear motion system), used for the irradiation of research samples, along the irradiation zone of the above-mentioned facility is described and the results presented. We also illustrate the use of the electron accelerator for the irradiation of large area solar cells (of the order of 156 sq cm) and include in this paper the electrical characterization of these types of solar cells irradiated with 5 MeV electrons to a total fluence of 2.6 x 10(exp 15) e/sq cm.

Uribe, Roberto M.↗

NASA NTRS1972

Development of beam leaded low power logic circuits

The technologies of low power TTL and beam lead processing were merged into a single product family. This family offers the power and thermal advantages of low power(54L), while providing the additional reliability advantages of beam leads. The reduction in the power and heat levels also allows the system designer to take advantage, through beam lead, multichip assemblies, of increased package density to reduce system size and weight.

Smith, B. W.↗

NASA NTRS1993

Approaches to solar cell design for pulsed laser power receivers

Using a laser to beam power from Earth to a photovoltaic receiver in space could be a technology with applications to many space missions. Extremely high average-power lasers would be required in a wavelength range of 700-1000 nm. However, high-power lasers inherently operate in a pulsed format. Existing solar cells are not well designed to respond to pulsed incident power. To better understand cell response to pulsed illumination at high intensity, the PC-1D finite-element computer model was used to analyze the response of solar cells to continuous and pulsed laser illumination. Over 50 percent efficiency was calculated for both InP and GaAs cells under steady-state illumination near the optimum wavelength. The time-dependent response of a high-efficiency GaAs concentrator cell to a laser pulse was modeled, and the effect of laser intensity, wavelength, and bias point was studied. Three main effects decrease the efficiency of a solar cell under pulsed laser illumination: series resistance, L-C 'ringing' with the output circuit, and current limiting due to the output inductance. The problems can be solved either by changing the pulse shape or designing a solar cell to accept the pulsed input. Cell design possibilities discussed are a high-efficiency, light-trapping silicon cell, and a monolithic, low-inductance GaAs cell.

Jain, Raj K.↗

NASA NTRS1981

Effects of ionospheric turbulence on SPS pilot signal

The spatial variation of the electron density was studied by monitoring the differential Doppler on radio beacons aboard the Navy navigation satellites. The radio frequency heater was used to deposit energy in the F-region ionosphere with the heating frequency above peak plasma frequency. The effects of the solar power satellite power beam on the pilot signal were simulated. It was found that a small depletion was formed in the beam and that there was turbulence in the elctron density up the magnetic field line from the beam. It is suggested that the depletion will not seriously affect the power or pilot beams of the solar power satellite.

Clynch, J. R.↗

NASA NTRS1976

System tests with electric thruster beam and accelerator directly powered from laboratory solar arrays

Laboratory high voltage solar arrays were operated directly connected to power the beam and accelerator loads of an 8-centimeter ion thruster. The beam array comprised conventional 2 by 2 centimeter solar cells; the accelerator array comprised multiple junction edge-illuminated solar cells. Conventional laboratory power supplies powered the thruster's other loads. Tests were made to evaluate thruster performance and to investigate possible electrical interactions between the solar arrays and the thruster. Thruster performance was the same as with conventional laboratory beam and accelerator power supplies. Most of the thruster beam short circuits that occurred during solar array operation were cleared spontaneously without automatic or manual intervention. No spontaneous clearing occurred during conventional power supply operation.

Stover, J. B.↗

NASA NTRS1976

The solar radius at 35 GHz

The solar radius at 35 GHz has been determined from solar radio maps made with a pencil beam antenna of half-power beam width 2.8 arcmin at the La Posta Astrogeophysical Observatory during 1973 and 1974. The 35 GHz radius was found to be 2.57% plus or minus 0.88% larger than the photospheric radius. The sensitivity of the result to the method of determination is discussed.

Wefer, F. L.↗

NASA NTRS1980

SPS phase control studies

To properly point and form the satellite microwave power beam, the outputs of the power amplifiers in the transmitting array must be phased in a specific and coherent fashion. A retrodirective CW phase conjugating system using a spread spectrum uplink signal and a reference phase signal that is distributed via fiber optics, was selected as the control system for SPS. The design details are presented and applications of the system are discussed.

Lund, W. W.↗

NASA NTRS1980

SPS phase control studies

To properly point and form the SPS microwave power beam, the outputs of the power amplifiers in the transmitting array must be phased in a specific and coherent fashion. The purpose of the SPB phase control system is to bring this about reliably. A number of different phase control schemes were studied. The one selected for the SPS baseline system is a retrodirective CW phase that is distributed via fiber optics. The basis of this selection is relative technical simplicity and requisite assurance of success.

Lund, W. W.↗

NASA NTRS1982

Multibeam antenna for 30/20 GHz advanced communications satellite using offset shaped, dual reflector surfaces

Progress in the Antenna Technology Study being performed by NASA to characterize an antenna system with a scaning beam with a half-power beam diameter of around 0.3 deg and a minimum width over which the sidelobes stay below the -30 dB level is reported. Continuous U.S. (CONUS) coverage is desired by the satellite antenna system, with 10-20 fixed beams for trunk coverage and a rapidly scanned narrow beam for customer premises. The design specifies 24 beamwidths from east to west and 10 beamwidths from south to north. Reflector parameters have been identified to optimally focus all beams from a planar feed array. An example of coverage expected with the design demonstrates optimized beams for Seattle, Oklahoma City, and Miami, with -3 dB contours in circles 0,25 deg in diameter and a peak directivity of 55 dB. Experimental work was scheduled for 1983.

Smoll, A. E.↗

NASA NTRS1984

Constraints on continuous beam models of the jet in 3C 273

The one-sidedness, 'superluminal' motion, and detailed spectra observed for 3C 273 put significant constraints on continuous beam models for the source of the extended emission in 3C 273 A. The one-sidedness of the extended emission implies that the age of the radio-frequency cloud is probably about 3-5 Myr. The 'superluminal' motion observed with VLBI constrains the bulk Lorentz factor of the jet to be more than about 10. Finally, the observed X-ray emission from the jet provides a method for deciding the question of beam composition: for a given beam power, an electron-positron beam would produce a much higher (beamed) inverse-Compton X-ray flux off extended-jet optical photons than an electron-proton beam would, thus making the observed weak jet X-ray flux a strong indicator of a proton positive component to the jet. Remaining experimental uncertainties in the case of 3C 273 make it impossible to decide the question of beam composition at present, but the next generation of experiments may make this possible for 3C 273 and other 'superluminal' objects. The above arguments have the advantage of not depending on the details of the mechanism for producing the high-energy radio-cloud electrons.

Roberts, D.↗

NASA NTRS2007

Optical Phased Array Antennas using Coupled Vertical Cavity Surface Emitting Lasers

High data rate communication links are needed to meet the needs of NASA as well as other organizations to develop space-based optical communication systems. These systems must be robust to high radiation environments, reliable, and operate over a wide temperature range. Highly desirable features include beam steering capability, reconfigurability, low power consumption, and small aperture size. Optical communication links, using coupled vertical cavity surface emitting laser radiating elements are promising candidates for the transmit portion of these communication links. In this talk we describe a mission scenario, and how the antenna requirements are derived from the mission needs. We describe a potential architecture for this type of antenna, and outline the advantages and drawbacks of this approach relative to competing technologies. The technology we are proposing used coupled arrays of 1550 nm vertical cavity surface emitting lasers for transmission. The feasibility of coupling these arrays together, to form coherent high-power beams that can be modulated at data rates exceeding 1 Gbps, will be explored. We will propose an architecture that enables electronic beam steering, thus mitigating the need for ancillary acquisition, tracking and beam pointing equipment such as needed for current optical communicatin systems. The beam-steering capability we are proposing also opens the possibility of using this technology for inter-satellite communicatin links, and satellite-to-surface links.

Mueller, Carl H.↗

NASA NTRS2006

Optically Driven Deformable Mirrors

Optically driven deformable mirrors may eventually supplant electrically driven deformable mirrors in some adaptive-optics and active-optics applications. Traditionally, the mirror facets in electrically driven deformable mirrors are actuated, variously, by means of piezoelectric, electrostrictive, microelectromechanical, liquid-crystal, or thermal devices. At least one such device must be dedicated to each facet, and there must be at least one wire carrying a control or drive signal to the device. If a deformable mirror comprises many (e.g., thousands) of facets, then wiring becomes a major problem for design, and the problem is compounded in cases of piezoelectric or other actuators for which high drive voltages are required. In contrast, in optically driven mirrors, the wiring problem is eliminated. The basic principle of actuation of an optically driven deformable mirror is to use a laser beam to actuate a material. For example, a laser beam can be used to heat a material to make the material thermally expand to displace a mirror facet. In an experiment to demonstrate this principle, the actuator was a Golay cell having a diameter of approximately equal to 6 mm and a length of approximately equal to 10 mm. The beam from a laser diode was aimed at an absorber in the cell, thereby heating the gas in the cell. A mirror mounted on a 12.5-micron-thick polyethylene terephthalate diaphragm at one end of the cell became displaced as the gas expanded against the diaphragm. In one representative pair of experiments at a laser beam power of 0.23 W, the beam was mechanically chopped at frequencies of 1 and 5 Hz. The mirror exhibited corresponding oscillating displacements having amplitudes of 373 and 83 micron, respectively

Hemmati, Hamid↗

NASA NTRS1997

A 50-kW Module Power Station of Directly Solar-Pumped Iodine Laser

The conceptual design of a 50 kW Directly Solar-Pumped Iodine Laser (DSPIL) module was developed for a space-based power station which transmits its coherent-beam power to users such as the moon, Martian rovers, or other satellites with large (greater than 25 kW) electric power requirements. Integration of multiple modules would provide an amount of power that exceeds the power of a single module by combining and directing the coherent beams to the user's receiver. The model developed for the DSPIL system conservatively predicts the laser output power (50 kW) that appears much less than the laser output (93 kW) obtained from the gain volume ratio extrapolation of experimental data. The difference in laser outputs may be attributed to reflector configurations adopted in both design and experiment. Even though the photon absorption by multiple reflections in experimental cavity setup was more efficient, the maximum secondary absorption amounts to be only 24.7 percent of the primary. However, the gain volume ratio shows 86 percent more power output than theoretical estimation that is roughly 60 percent more than the contribution by the secondary absorption. Such a difference indicates that the theoretical model adopted in the study underestimates the overall performance of the DSPIL. This fact may tolerate more flexible and radical selection of design parameters than used in this design study. The design achieves an overall specific power of approximately 5 W/kg and total mass of 10 metric tons.

Choi, S. H.↗