Identification and repair of intermittent cable faults in nuclear power plants - 131
The nuclear industry uses cable circuits as an integral part of a plant's reactor protection system (RPS), instrumentation and control (I and C) and power distribution systems. The reliability of these systems is critical for continued operation of the world's aging nuclear fleet, as well as for safe shutdown of the reactor. When intermittent faults occur in cable circuits, the symptom of the problem often appears and disappears in milliseconds while the aftereffects can result in spurious alarms and automatic actuation of safety systems. Problems are compounded when component degradation causes a cable circuit to transmit inaccurate information that does not represent actual plant operating conditions. The root cause of intermittent cable circuit operation can include degradation of cable and connectors from heat, humidity, radiation, and vibration. Unlike hard faults (which are constant open or short circuits), intermittent faults are defined as a temporary change in impedance that may only last for a few milliseconds. While less disruptive than hard faults, signal spiking from intermittent faults can often lead to alarm conditions and reactor trips. A soft fault is defined as a subtle variation the electrical characteristics of the circuit that still permit the continued operation of the circuit. A soft fault may be a precursor to a hard fault due to continued degradation of the fault over time. The focus of this paper is the description of a cable testing system that can be connected to an active, low frequency circuit and continuously monitor electrical characteristics using the time domain reflectometry (TDR) technique until an intermittent impedance change occurs. This technique uses the difference in frequency response of the circuit and the TDR to isolate the TDR signature from the active circuit data . When a momentary impedance change occurs that exceeds a preconfigured limit threshold, the distance to fault data is automatically overlaid with the healthy baseline reference and stored in a database for diagnosis and repair. (authors)