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At least 163 records · Page 9

Active-Twist Rotor Control Applications for UAVs

The current state-of-the-art in active-twist rotor control is discussed using representative examples from analytical and experimental studies, and the application to rotary-wing UAVs is considered. Topics include vibration and noise reduction, rotor performance improvement, active blade tracking, stability augmentation, and rotor blade de-icing. A review of the current status of piezoelectric fiber composite actuator technology, the class of piezoelectric actuators implemented in active-twist rotor systems, is included.

Wilbur, Matthew L.↗

Comparison of Full and Partial Admission Flow Fields in the Simplex Turbine

The objectives of this project were to: (1) determine the effects of partial admission flow on rotor performance as a function of circumferential location and on unsteady rotor loading; and (2) Provide an efficient technique for determining turbine performance. Full admission simulation ws performed for the Simplex turbine and partial admission simulation is underway for the Simplex turbine.

Dorney, Daniel J.↗

Computation of rotor aerodynamic loads in forward flight using a full-span free wake analysis

The development of an advanced computational analysis of unsteady aerodynamic loads on isolated helicopter rotors in forward flight is described. The primary technical focus of the development was the implementation of a freely distorting filamentary wake model composed of curved vortex elements laid out along contours of constant vortex sheet strength in the wake. This model captures the wake generated by the full span of each rotor blade and makes possible a unified treatment of the shed and trailed vorticity in the wake. This wake model was coupled to a modal analysis of the rotor blade dynamics and a vortex lattice treatment of the aerodynamic loads to produce a comprehensive model for rotor performance and air loads in forward flight dubbed RotorCRAFT (Computation of Rotor Aerodynamics in Forward Flight). The technical background on the major components of this analysis are discussed and the correlation of predictions of performance, trim, and unsteady air loads with experimental data from several representative rotor configurations is examined. The primary conclusions of this study are that the RotorCRAFT analysis correlates well with measured loads on a variety of configurations and that application of the full span free wake model is required to capture several important features of the vibratory loading on rotor blades in forward flight.

Quackenbush, Todd R.↗

Hover test of a full-scale hingeless rotor

The performance and aeroelastic stability in hover of a 9.8-m diameter, hingeless helicopter rotor system was evaluated. Rotor performance and inplane damping data were obtained for rotor operation between 350 and 425 rpm for thrust coefficients (CT/sigma) between 0.0 and 0.12. At constant rotor thrust, a minimum in rotor inplane damping was measured at 400 rpm. Good agreement is shown between experimental performance data and predicted performance. The influence of different aerodynamic inflow models on predicting damping levels is also shown. The best correlation with experimental stability data was obtained when a dynamic inflow model was used instead of static or quasistatic inflow models. Comparison with other full scale, hingeless rotor data in hover is presented. The hingeless rotor data and data from a full scale, bearingless main rotor test performed on the same general purpose test apparatus were compared. Although the bearingless rotor was more highly damped at design tip speed and 1-g thrust operation, greater sensitivity to operating conditions is shown. At low thrust levels the bearingless main rotor is less damped than the hingeless rotor.

Warmbrodt, W.↗

Hover test of a full-scale hingeless rotor

The performance and aeroelastic stability in hover of a 9.8-m diameter, hingeless helicopter rotor system was evaluated. Rotor performance and inplane damping data were obtained for rotor operation beteen 350 and 425 rpm for thrust coefficients (CT/sigma) between 0.0 and 0.12. At constant rotor thrust, a minimum in rotor inplane damping was measured at 400 rpm. Good agreement is shown between experimental performance data and predicted performance. The influence of different aerodynamic inflow models on predicting damping levels is also shown. The best correlation with experimental stability data was obtained when a dynamic inflow model was used instead of static or quasistatic inflow models. Comparison with other full scale, hingeless rotor data in hover is presented. The hingeless rotor data and data from a full scale, bearingless main rotor test performed on the same general purpose test apparatus were compared. Although the bearingless rotor was more highly damped at design tip speed and 1-g thrust operation, greater sensitivity to operating conditions is shown. At low thrust levels the bearingless main rotor is less damped than the hingeless rotor.

Warmbrodt, W.↗

Impact of Aerodynamics and Structures Technology on Heavy Lift Tiltrotors

Rotor performance and aeroelastic stability are presented for a 124,000-lb Large Civil Tilt Rotor (LCTR) design. It was designed to carry 120 passengers for 1200 nm, with performance of 350 knots at 30,000 ft altitude. Design features include a low-mounted wing and hingeless rotors, with a very low cruise tip speed of 350 ft/sec. The rotor and wing design processes are described, including rotor optimization methods and wing/rotor aeroelastic stability analyses. New rotor airfoils were designed specifically for the LCTR; the resulting performance improvements are compared to current technology airfoils. Twist, taper and precone optimization are presented, along with the effects of blade flexibility on performance. A new wing airfoil was designed and a composite structure was developed to meet the wing load requirements for certification. Predictions of aeroelastic stability are presented for the optimized rotor and wing, along with summaries of the effects of rotor design parameters on stability.

Acree, C. W., Jr.↗

Helicopter rotor wake geometry and its influence in forward flight. Volume 1: Generalized wake geometry and wake effect on rotor airloads and performance

An analytic investigation to generalize wake geometry of a helicopter rotor in steady level forward flight and to demonstrate the influence of wake deformation in the prediction of rotor airloads and performance is described. Volume 1 presents a first level generalized wake model based on theoretically predicted tip vortex geometries for a selected representative blade design. The tip vortex distortions are generalized in equation form as displacements from the classical undistorted tip vortex geometry in terms of vortex age, blade azimuth, rotor advance ratio, thrust coefficient, and number of blades. These equations were programmed to provide distorted wake coordinates at very low cost for use in rotor airflow and airloads prediction analyses. The sensitivity of predicted rotor airloads, performance, and blade bending moments to the modeling of the tip vortex distortion are demonstrated for low to moderately high advance ratios for a representative rotor and the H-34 rotor. Comparisons with H-34 rotor test data demonstrate the effects of the classical, predicted distorted, and the newly developed generalized wake models on airloads and blade bending moments. Use of distorted wake models results in the occurrence of numerous blade-vortex interactions on the forward and lateral sides of the rotor disk. The significance of these interactions is related to the number and degree of proximity to the blades of the tip vortices. The correlation obtained with the distorted wake models (generalized and predicted) is encouraging.

Egolf, T. A.↗

Fan Noise Source Diagnostic Test: Rotor Alone Aerodynamic Performance Results

The aerodynamic performance of an isolated fan or rotor alone model was measured in the NASA Glenn Research Center 9- by 15- Foot Low Speed Wind Tunnel as part of the Fan Broadband Source Diagnostic Test conducted at NASA Glenn. The Source Diagnostic Test was conducted to identify the noise sources within a wind tunnel scale model of a turbofan engine and quantify their contribution to the overall system noise level. The fan was part of a 1/5th scale model representation of the bypass stage of a current technology turbofan engine. For the rotor alone testing, the fan and nacelle, including the inlet, external cowl, and fixed area fan exit nozzle, were modeled in the test hardware; the internal outlet guide vanes located behind the fan were removed. Without the outlet guide vanes, the velocity at the nozzle exit changes significantly, thereby affecting the fan performance. As part of the investigation, variations in the fan nozzle area were tested in order to match as closely as possible the rotor alone performance with the fan performance obtained with the outlet guide vanes installed. The fan operating performance was determined using fixed pressure/temperature combination rakes and the corrected weight flow. The performance results indicate that a suitable nozzle exit was achieved to be able to closely match the rotor alone and fan/outlet guide vane configuration performance on the sea level operating line. A small shift in the slope of the sea level operating line was measured, which resulted in a slightly higher rotor alone fan pressure ratio at take-off conditions, matched fan performance at cutback conditions, and a slightly lower rotor alone fan pressure ratio at approach conditions. However, the small differences in fan performance at all fan conditions were considered too small to affect the fan acoustic performance.

Hughes, Christopher E.↗

Free wake analysis of hover performance using a new influence coefficient method

A new approach to the prediction of helicopter rotor performance using a free wake analysis was developed. This new method uses a relaxation process that does not suffer from the convergence problems associated with previous time marching simulations. This wake relaxation procedure was coupled to a vortex-lattice, lifting surface loads analysis to produce a novel, self contained performance prediction code: EHPIC (Evaluation of Helicopter Performance using Influence Coefficients). The major technical features of the EHPIC code are described and a substantial amount of background information on the capabilities and proper operation of the code is supplied. Sample problems were undertaken to demonstrate the robustness and flexibility of the basic approach. Also, a performance correlation study was carried out to establish the breadth of applicability of the code, with very favorable results.

Quackenbush, Todd R.↗

Multirotor Test Bed Load and Stress Analysis

The Multirotor Test Bed (MTB) is a new capability for testing a wide array of advanced vertical take-off and landing (VTOL) rotor configurations, with a primary focus on testing in the U.S. Army 7- by 10-Foot Subsonic Wind Tunnel at NASA Ames Research Center. The MTB was designed to allow adjustment of the vertical, lateral, and longitudinal placement of up to six rotors, as well as allow tilt adjustment of each rotor and pitch adjustment of the whole assembly. The six-axis load cells under each rotor give the MTB the capability of measuring the rotor performance in a wide array of configurations. The overall goal of the MTB project is to help gain a better understanding of the performance, control, interactional aerodynamics, and acoustics of multirotor and tilting-rotor systems. The MTB project was initiated to build upon the knowledge and capabilities developed during the multirotor unmanned aerial systems (MUAS) tests in 2015 and 2017. By measuring individual rotor loads and allowing for adjustments to individual rotor position and attitude, the MTB provides a wealth of data on the aeroperformance of arbitrary multirotor configurations. The flexibility in positioning up to six rotors allows the multirotor design space to be parametrically explored and potentially optimized. The MTB is also at a larger scale than the small unmanned aerial systems (UAS) tested before, which allows for testing at rotor tip Reynolds numbers more relevant to full-scale piloted electric vertical take-off and landing (eVTOL) aircraft. This document contains the complete documentation of the design, loads, and stress analysis of the MTB.

Multirotor Test Bed↗

Performance of the Rotor Systems Research Aircraft calibrated rotor loads measurement system

The compound Rotor Systems Research Aircraft (RSRA) is designed to make high accuracy, simultaneous measurements of all rotor forces and moments in flight. Physical calibration of the rotor force- and moment-measurement system when installed in the aircraft is required to account for any errors and to ensure that measurement system accuracy is traceable to the National Bureau of Standards. The first static calibration and associated analysis has been completed with good results. Hysteresis was a potential cause of static calibration errors, but was found to be negligible in flight, and analytical methods have been devised to eliminate its effects on calibration data. Flight tests confirmed that the calibrated rotor loads measurement system performs as expected in flight, and that it can dependably make direct measurements of fuselage vertical drag in hover.

Acree, C. W., Jr.↗

Icing research tunnel test of a model helicopter rotor

An experimental program has been conducted in the NASA Lewis Research Center Icing Research Tunnel (IRT) in which an OH-58 tail rotor assembly was operated in a horizontal plane to simulate the action of a typical main rotor. Ice was accreted on the blades in a variety of rotor and tunnel operating conditions and documentation of the resulting shapes was performed. Rotor torque and vibration are presented as functions of time for several representative test runs, and the effects of various parametric variations on the blade ice shapes are shown. This OH-58 test was the first of its kind in the United States and will encourage additional model rotor icing tunnel testing. Although not a scaled representative of any actual full-scale main rotor system, this rig has produced torque and vibration data which will be useful in assessing the quality of existing rotor icing analyses.

Miller, Thomas L.↗

Icing Research Tunnel test of a model helicopter rotor

An experimental program has been conducted in the NASA Lewis Research Center Icing Research Tunnel (IRT) in which an OH-58 tail rotor assembly was operated in a horizontal plane to simulate the action of a typical main rotor. Ice was accreted on the blades in a variety of rotor and tunnel operating conditions and documentation of the resulting shapes was performed. Rotor torque and vibration are presented as functions of time for several representative test runs, and the effects of various parametric variations on the blade ice shapes are shown. This OH-58 test was the first of its kind in the United States and will encourage additional model rotor icing tunnel testing. Although not a scaled representative of any actual full-scale main rotor system, this rig has produced torque and vibration data which will be useful in assessing the quality of existing rotor icing analyses.

Miller, Thomas L.↗

High-Fidelity Multi-Rotor Unmanned Aircraft System Simulation Development for Trajectory Prediction Under Off-Nominal Flight Dynamics

The NASA Unmanned Aircraft System (UAS) Traffic Management (UTM) project is conducting research to enable civilian low-altitude airspace and UAS operations. A goal of this project is to develop probabilistic methods to quantify risk during failures and off nominal flight conditions. An important part of this effort is the reliable prediction of feasible trajectories during off-nominal events such as control failure, atmospheric upsets, or navigation anomalies that can cause large deviations from the intended flight path or extreme vehicle upsets beyond the normal flight envelope. Few examples of high-fidelity modeling and prediction of off-nominal behavior for small UAS (sUAS) vehicles exist, and modeling requirements for accurately predicting flight dynamics for out-of-envelope or failure conditions are essentially undefined. In addition, the broad range of sUAS aircraft configurations already being fielded presents a significant modeling challenge, as these vehicles are often very different from one another and are likely to possess dramatically different flight dynamics and resultant trajectories and may require different modeling approaches to capture off-nominal behavior. NASA has undertaken an extensive research effort to define sUAS flight dynamics modeling requirements and develop preliminary high fidelity six degree-of-freedom (6-DOF) simulations capable of more closely predicting off-nominal flight dynamics and trajectories. This research has included a literature review of existing sUAS modeling and simulation work as well as development of experimental testing methods to measure and model key components of propulsion, airframe and control characteristics. The ultimate objective of these efforts is to develop tools to support UTM risk analyses and for the real-time prediction of off-nominal trajectories for use in the UTM Risk Assessment Framework (URAF). This paper focuses on modeling and simulation efforts for a generic quad-rotor configuration typical of many commercial vehicles in use today. An overview of relevant off-nominal multi-rotor behaviors will be presented to define modeling goals and to identify the prediction capability lacking in simplified models of multi-rotor performance. A description of recent NASA wind tunnel testing of multi-rotor propulsion and airframe components will be presented illustrating important experimental and data acquisition methods, and a description of preliminary propulsion and airframe models will be presented. Lastly, examples of predicted off-nominal flight dynamics and trajectories from the simulation will be presented.

Foster, John V.↗

Fuselage upwash effects on RSRA rotor systems

The effects of RSRA fuselage configurations on rotor performance and loads have been quantified analytically by means of currently available potential flow and rotor analysis. Four configurations of the Rotor Systems Research Aircraft (RSRA) were considered in this study. They were: (1) fuselage alone (conventional helicopter); (2) fuselage with auxiliary propulsion; (3) fuselage with wings (auxiliary lift); and (4) fuselage with both auxiliary lift propulsion. The rotor system investigated was identical to a CH-47D front rotor except that it had four instead of three blades. Two scaled-down versions of the same rotor were also analyzed to determine the effect of rotor scale on the fuselage upwash effects. The flight conditions considered for the upwash study are discussed. The potential flow models for the RSRA configuration, with and without the wings and the auxiliary propulsion system, are presented. The results of fuselage/wing/propulsion system upwash on performance and loads are also presented.

Cowan, J.↗

A summary of wind tunnel research on tilt-rotors from hover to cruise flight

An experimental research program conducted on a series of tilt rotors designed for a range of blades twist is reported. The test facilities used in the program are identified. The objective of the program was to obtain precise results on the influence of blades twist and aeroelasticity on tilt rotor performance from hover to high speed cruise Mach number to 0.7. Five aluminum rigid rotors and one fiber glass composite rotor were tested.

Poisson-Quinton, PH.↗