Search NASA⌕ Search

SEARCH · Search NASA

Results for “SiC cladding”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Nanocrystalline SiC and Ti 3 SiC 2 Alloys for Reactor Materials: Diffusion of Fission Product Surrogates

MAX phases, such as titanium silicon carbide (Ti 3 SiC 2 ), have a unique combination of both metallic and ceramic properties, which make them attractive for potential nuclear applications. Ti 3 SiC 2 has been suggested in the literature as a possible fuel cladding material. Prior to the application, it is necessary to investigate diffusivities of fission products in the ternary compound at elevated temperatures. This study attempts to obtain relevant data and make an initial assessment for Ti 3 SiC 2 . Ion implantation was used to introduce fission product surrogates (Ag and Cs) and a noble metal (Au) in Ti 3 SiC 2 , SiC, and a dual-phase nanocomposite of Ti 3 SiC 2 /SiC synthesized at PNNL. Thermal annealing and in-situ Rutherford backscattering spectrometry (RBS) were employed to study the diffusivity of the various implanted species in the materials. In-situ RBS study of Ti 3 SiC 2 implanted with Au ions at various temperatures was also performed. The experimental results indicate that the implanted Ag in SiC is immobile up to the highest temperature (1273 K) applied in this study; in contrast, significant out-diffusion of both Ag and Au in MAX phase Ti 3 SiC 2 occurs during ion implantation at 873 K. Cs in Ti 3 SiC 2 is found to diffuse during post-irradiation annealing at 973 K, and noticeable Cs release from the sample is observed. This study may suggest caution in using Ti 3 SiC 2 as a fuel cladding material for advanced nuclear reactors operating at very high temperatures. Further studies of the related materials are recommended.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Adhesion, structure, and mechanical properties of Cr HiPIMS and cathodic arc deposited coatings on SiC

Chromium deposited by high-power impulse magnetron sputtering (HIPIMS) versus cathodic arc (CA) processes exhibits very different mechanical properties. Combining the two can result in a single-phase with superior performance that can be tailored for use in coating SiC for advanced nuclear fuel cladding. Coating morphology, residual stress, elemental depth profiles, and mechanical testing by scratch, pull-off adhesion, and microcantilevers are shown for HiPIMS, CA, and combined coatings. CA coatings were likely to spall and had lower adhesion strength due to tensile residual stresses but had desirable material properties. Additionally, by depositing an initial layer of Cr by HiPIMS followed by a layer of Cr by CA, a more adherent coating was achieved and some of the stress issues with CA morphology were resolved. Combined coatings withstood at least 80 MPa in pull-off adhesion tests and had maximum failure stress values of 5GPa in microcantilever tests. These results were better than either individual deposition method and point to a hybrid approach being a path forward for a more robust coating.

36 MATERIALS SCIENCE↗
DOE OSTI2022

An IIPG-based finite element framework in MOOSE for modeling fiber reinforced composite failure governed by extrinsic cohesive laws

Fiber reinforced composites (FRC) are widely applied to many important engineering structures such as silicon carbide ceramic matrix composite (SiC CMC) of nuclear fuel claddings. Many material and structure failures are initiated at the interface between two distinctive materials, such as the debonding of interfaces of matrix/fiber of composites or bulk matrix/inclusion in metals at micro-scales. Accurate and robust modeling of these interface failures is critical to the development of novel material and structure with improved functionality. This paper presents a discontinuous Galerkin (DG) finite element method based on the Incomplete Interior Penalty scheme and its implementation in MOOSE for modeling material interface behaviors. The proposed method naturally accommodates important extrinsic cohesive zone material models and is capable of modeling the failures of material interfaces across which material properties are highly distinctive. We demonstrate a good performance of the proposed method using single fiber and multiple fiber debonding problems.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

BISON capability and validation for U3Si2, Cr2O3-doped UO2, FeCrAl, and Cr-coated Zircaloy ATF concepts

Development, implementation, and validation of material and behavior models for accident tolerant fuel (ATF) concepts in the BISON fuel performance code began in 2014 in response to the events that occurred at the Fukushima Daichii nuclear power plant in March 2011. Early on, the focus was on U3Si2 fuel and FeCrAl cladding as part of a high-impact problem through the Nuclear Energy and Advanced Model- ing Simulation program [1]. Then, developments for Cr2O3- doped UO2 fuel, as well as SiC-SiC and Cr-coated Zircaloy cladding began based upon industry interests. Near the end of fiscal year 2018 the Consortium for Advanced Simulation of Light Water Reactors took over further Accident Tolerant Fuel (ATF) work in BISON in support of Nuclear Regulatory Commission (NRC) engagement. Discussions with the NRC clarified their list of priority fuel and cladding concepts, which included Cr2O3-doped UO2 and U3Si2 fuels, as well as Cr-coated Zircaloy and FeCrAl claddings. Further, reports similar in form to NUREG/CR-7024 [2] that was developed for traditional light water reactor (LWR) materials, UO2 fuel with Zircaloy claddings were created for the priority fuel and cladding concepts. In this paper select details from the reports entitled "ATF material model development and validation for priority fuel concepts" [3] and "ATF material model development and validation for priority cladding concepts" [4] are presented. First, a brief overview of the available models and their associated uncertainty are provided for the priority fuel and cladding concepts. Then, for the concepts with experimental data, comparisons between simulation and experiment are shown taking into account forward uncertainty quantification (UQ) techniques. For the concepts without publicly available experimental data, parametric studies incorporating forward UQ are completed to verify claims made about the materials’ behavior.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

Ultra-High Temperature Steam Corrosion of Complex Silicates for Nuclear Applications: A Computational Study

Stability of materials under extreme conditions is an important issue for safety of nuclear reactors. Presently, silicon carbide (SiC) is being studied as a cladding material candidate for fuel rods in boiling-water and pressurized water-cooled reactors (BWRs and PWRs) that would substitute or modify traditional zircaloy materials. The rate of corrosion of the SiC ceramics in hot vapor environment (up to 2200 degrees C) simulating emergency conditions of light water reactor (LWR) depends on many environmental factors such as pressure, temperature, viscosity, and surface quality. Using the paralinear oxidation theory developed for ceramics in the combustion reactor environment, we estimated the corrosion rate of SiC ceramics under the conditions representing a significant power excursion in a LWR. It was established that a significant time – at least 100 h – is required for a typical SiC braiding to significantly degrade even in the most aggressive vapor environment (with temperatures up to 2200 °C) which is possible in a LWR at emergency condition. This provides evidence in favor of using the SiC coatings/braidings for additional protection of nuclear reactor rods against off-normal material degradation during power excursions or LOCA incidents. Additionally, we discuss possibilities of using other silica based ceramics in order to find materials with even higher corrosion resistance than SiC. In particular, we found that zircon (ZrSiO4) is also a very promising material for nuclear applications. Thermodynamic and first-principles atomic-scale calculations provide evidence of zircon thermodynamic stability in aggressive environments at least up to 1535 degrees C.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

Nanocrystalline SiC and Ti 3 SiC 2 Alloys for Reactor Materials: Annual Report

A new dual-phase nanocomposite of Ti 3 SiC 2 /SiC is being synthesized using preceramic polymers, ceramic powders, and carbon nanotubes (CNTs) designed to be suitable for advanced nuclear reactors and perhaps as fuel cladding. The material is being designed to have superior fracture toughness compared to SiC, adequate thermal conductivity, and higher density than SiC/SiC composites. This annual report summarizes the progress towards this goal and reports progress in understanding certain aspects of the material behavior but some shortcomings in achieving full density or in achieving adequate incorporation of CNTs. The measured thermal conductivity is adequate and falls into an expected range based on SiC and Ti 3 SiC 2 . Part of this study makes an initial assessment for Ti 3 SiC 2 as a barrier to fission product transport. Ion implantation was used to introduce fission product surrogates (Ag and Cs) and a noble metal (Au) in Ti 3 SiC 2 , SiC, and a synthesized at PNNL. The experimental results indicate that the implanted Ag in SiC is immobile up to the highest temperature (1273 K) applied in this study; in contrast, significant out-diffusion of both Ag and Au in MAX phase Ti₃SiC₂ occurs during ion implantation at 873 K. Cs in Ti₃SiC₂ is found to diffuse during post-irradiation annealing at 973 K, and noticeable Cs release from the sample is observed. This study may suggest caution in using Ti 3 SiC 2 as a fuel cladding material for advanced nuclear reactors operating at very high temperatures. Progress is reported in thermal conductivity modeling of SiC-based materials that is relevant to this research, as is progress in modeling the effects of CNTs on fracture strength of SiC-based materials.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Influence of weave architecture on mechanical response of SiC f -SiC m tubular composites

Due to their high resistance to radiation damage and elevated temperature, silicon carbide fiber-reinforced, silicon carbide matrix composites (SiC f -SiC m ) are identified as potential cladding structures for use in nuclear reactors. In this study, four composite architectures with varying ply numbers along the thickness direction and different biaxial or triaxial plain weave orientations at either 45° or 60°, were systematically evaluated under various stress states to assess the influence of weave architecture on mechanical performance. Experiments were conducted on SiC f -SiC m composite tubes under tensile hoop, axial compression, and rotating flexural loading to evaluate the mechanical response and investigate the failure modes using high-speed imaging and digital image correlation (DIC) techniques. It was found that for tensile hoop burst and flexural loading, the braiding angle had the most significant influence on the strength of the composite, whereas the effect of fiber angle was more limited for compression testing. Under axial compression a unique failure mode where a microcrack nucleates and grows only to a length equal to the thickness of a single yarn was identified. This crack growth behavior is reflected as periodic oscillations in the load-displacement response. For both axial and hoop loading, regardless of weave angle and number of plies, failure always initiated parallel to the tube axis in a single yarn and the cumulative interaction of these microcracks lead to either axial burst or fracture at an angle to the tube axis along a yarn. Furthermore, these results point to the importance of customizing the design of tube architecture for enhanced performance in specified nuclear applications.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Stability of SiC-Matrix Microencapsulated Fuel Constituents at Relevant LWR Conditions

This paper addresses certain key feasibility issues facing the application of SiC-matrix microencapsulated fuels for light water reactor application. Issues addressed are the irradiation stability of the SiC-based nano-powder ceramic matrix under LWR-relevant irradiation conditions, the presence or extent of reaction of the SiC matrix with zirconium-based cladding, the stability of the inner and outer pyrolytic graphite layers of the microencapsulated (TRISO) particle at this uncharacteristically low irradiation temperature, and the state of the particle-matrix interface following irradiation which could possibly effect thermal transport. In the process of determining these feasibility issues microstructural evolution and change in dimension and thermal conductivity was studied. As a general finding the SiC matrix was found to be quite stable with behavior similar to that of CVD SiC. In magnitude the irradiation-induced swelling of the matrix material was slightly higher and irradiation-degraded thermal conductivity was slightly lower as compared to CVD SiC. No significant reaction of this SiC-based nano-powder ceramic matrix material with Zircaloy was observed. Irradiation of the TRISO in the 320-360 C range to a maximum dose of 7.7 1025 n/m2 (E > 0.1 MeV) did not have significant negative impact on the constituent layers of the TRISO fuel. At the highest dose studied layer structure and interface integrity remained essentially unchanged with good apparent thermal transport through the microsphere to the surrounding matrix.

nuclear fuel↗
DOE OSTI2018

Completion of the Irradiation of Silicon Carbide Cladding Tube Specimens in the High Flux Isotope Reactor

This document outlines the irradiation of silicon carbide cladding tube specimens in the High Flux Isotope Reactor at Oak Ridge National Laboratory. The cladding tube specimens consisted of monolithic, composite, and coated SiC specimens in order to test the effect of these various materials on the overall cladding performance during irradiation. A total of 18 specimens were irradiated for one cycle, with 9 specimens irradiated at low heat flux conditions and 9 specimens at high heat flux conditions. The specimens were inserted in cycle 475 in September 2017 and reached an average irradiation dose of approximately 2.6 dpa.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Thermal Diffusivity Measurement of Irradiated SiC-SiC Composite Material

Silicon Carbide fiber and matrix composite (SiC-SiC) is being considered as a fuel cladding candidate because of its high melting point, low susceptibility to corrosion, good thermal and mechanical shock resistance, and low degradation of mechanical properties under irradiation. The thermal properties of SiC-SiC composite depend heavily on the fabrication process, thus cannot be simply referenced from available database. Similarly, the influence of irradiation on SiC-SiC composite thermal properties needs to be measured to provide general trends of property degradation. For ion irradiated samples, the damaged layer is only a few to a few tens of micrometers. It is impossible to directly measure the bulk property change of a SiC-SiC composite because of the thin, damaged layer. This paper focuses on a methodology that is based on microscale measurement of fiber and matrix properties to determine the overall bulk property change due to ion irradiation. Laser-based photothermal reflectance technique is one of the ideal methods to measure local thermal conductivity and diffusivity with high spatial resolution. The main principle of this technique is to heat the solid sample using an intensity-modulated laser, and scan the sample with a constant intensity continuous-wave (CW) laser to detect the phase lag of the thermal wave propagation. On bulk, isotropic material, if the heating laser intensity is modulated as a sine wave, thermal diffusivity of the sample can be derived from the phase lag, scan distance and modulation frequency in a straight forward manner. By using more specific analytical models, thermal conductivity and diffusivity in complicated cases, such as layered structure materials, composite materials, and/or anisotropic materials, are measurable as well. In this work, a new measurement approach of SiC-SiC composite thermal diffusivity is presented. Due to the micrometer spatial resolution of the photothermal reflectance technique, the measurements are performed locally on fibers along both radial and axial directions, and on the matrix. The influence of Silicon ion irradiation (75 MeV, 10 dpa) is then examined by comparing the experimental results of samples before and after irradiation. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2018

Postirradiation Examination of the ATF-1 Experiments - 2018 Status

The Advanced Fuels Campaign in collaboration with industry are working to develop enhanced accident tolerant fuels for light water reactors. The initial irradiations of these concepts were performed in the Idaho National Laboratory Advanced Test Reactor using simple drop-in style irradiations. These irradiations are collectively referred to as ATF 1. The postirradiation examination of ATF 1 has begun and some concepts have now completed initial examination. This report describes the results of examinations on ATF 1 irradiations designed to test the feasibility of enhancing UO 2 thermal conductivity with additives, ATF 1 irradiations of uranium silicide, and the current status of ATF 1 irradiations that are in process at the hot cell. Enhanced thermal conductivity uranium dioxide composites containing silicon carbide (UO 2 SiC) and diamond (UO 2 diamond) have been irradiated to low burnup. The conditions of this irradiation test and subsequent postirradiation examinations are discussed. These irradiations evaluate fuel microstructure and potential fuel cladding interaction under representative light water reactor power conditions. Both non destructive and destructive techniques have been used to evaluate fuel integrity, fission gas release, fission product distribution, burnup, fuel swelling and cladding strain. Examination of the UO 2 SiC pellets revealed enhanced cracking when compared to a UO 2 rodlet also irradiated under similar conditions. Additionally, instability of the SiC whiskers in the uranium dioxide matrix was observed in the pellet central region, where the local temperatures exceeded 1300 °C. The microstructure of the diamond added UO 2 was severely disrupted during irradiation, resulting in local migration of cesium along the fuel stack and increased fission gas release when compared with the expected release from the Vitanza curve at corresponding values of burnup and irradiation temperature. The postirradiation examination results cast doubt on the suitability of these additives to improve UO 2 fuel performance in a way that would lead to enhanced accident tolerance. Additionally, postirradiation examination data of U 3 Si 2 fuels at low burnup (i.e., < 20 GWd/tHM) for application in advanced Light Water Reactor (LWR) is presented. The U 3 Si 2 pellets show limited cracking in comparison to the expected behavior of UO 2 at same power level. In addition, gamma scanning data did not reveal migration of fission products. Minor homogeneous hardening along the pellet radius due to accumulation of fission products and radiation damage was measured by microindentation. The fission gas release and swelling remains very low. Formation of fission gas bubbles resolvable with optical microscopy occurs from the pellets center outward to approximately 60% of the fuel pellet radius. The overall data suggest a good performance of this accident tolerant fuel candidate at low burnup. Finally, the current status of postirradiation examination on other ATF 1 irradiations will be discussed. These irradiations include UO 2 clad in an FeCrAl alloy, an alternative uranium silicide compound U 3 Si 5 also clad in a FeCrAl alloy, and an interaction test between UO 2 and different FeCrAl alloys.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Post-irradiation examinations of UO 2 composites as part of the Accident Tolerant Fuels Campaign

Enhanced thermal conductivity uranium dioxide composites containing silicon carbide (UO 2 -SiC) and diamond (UO 2 -diamond) have been irradiated to low burnup. The conditions of this irradiation test and subsequent postirradiation examinations are discussed. These irradiations evaluate fuel microstructure and potential fuel cladding interaction under representative light water reactor power conditions. Both non-destructive and destructive techniques have been used to evaluate fuel integrity, fission gas release, fission product distribution, burnup, fuel swelling and cladding strain. Examination of the UO 2 -SiC pellets revealed enhanced cracking when compared to a UO 2 rodlet also irradiated under similar conditions. Additionally instability of the SiC whiskers in the uranium dioxide matrix was observed in the pellet central region, where the local temperatures exceeded 1300°C. The microstructure of the diamond-added UO 2 was severely disrupted during irradiation, resulting in local migration of cesium along the fuel stack and increased fission gas release when compared with the expected release from the Vitanza curve at corresponding values of burnup and irradiation temperature. The postirradiation examination results cast doubt on the suitability of these additives to improve UO 2 fuel performance in a way that would lead to enhanced accident tolerance.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Radiolytic Damage and Hydrogen Generation at Carbide – Water Interfaces

To understand the performance of carbides under irradiation, the behavior of SiC and ZrC as well as water slurries of these carbides have been systematically studied using gamma-rays and 5.5 MeV He ions. Radiolytic damage to the carbides was determined using a range of analytical techniques including thermogravimetric analysis (TGA), elemental analysis, inductively-coupled plasma optical emission spectroscopy (ICP-OES) and scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Microstructure Experiments-Enabled MARMOT Simulations of SiC/SiC-based Accident Tolerant Nuclear Fuel System

We have undertaken an experimental-computational project that addresses a few key technology gaps associated with the use of SiC/SiC composites for light water reactor fuel cladding. Two principal endeavors in this project are to assess the irradiation-induced microstructural changes and swelling in SiC/SiC composites, and to characterize and model the porous oxide surface layer (when exposed to steam) along SiC recession that is detrimental to the clad integrity under accident conditions. The project tasks are: (i) ion irradiation and characterization (University of Tennessee, Knoxville), (ii) mechanical tests and analysis (University of South Carolina), (iii) steam exposure tests (Oak Ridge National Laboratory), (iv) electron microscopy and spectroscopic characterization (NC State University), (v) x-ray microscopy and reconstruction (University of South Carolina and NC State University), (vi) phase field modeling and simulations (NC State University and Idaho National Laboratory). The effects of 10 MeV Au ion irradiation at 350°C on the microstructure evolution in SiC/SiC composites are investigated at doses up to 400 displacements per atom (dpa) at the University of Tennessee, Knoxville. Atomic force microscopy and optical profilometry reveal irradiation induced axial and radial shrinkage of the fibers for doses greater than 10 dpa. Based on detailed electron microscopy characterization, the primary cause of the fiber shrinkage is attributed to irradiation-induced loss of carbon packets. Additionally, the multilayer PyC interface is observed to portray high resistance to irradiation damage. The mechanical response and failure mechanisms of un-irradiated samples is also assessed through loading tests and X-ray imaging at the University of South Carolina. Steam exposure tests are performed at the Oak Ridge National Laboratory in a facility that represents a reactor pressure vessel under a loss-of-coolant-accident scenario. The samples that are analyzed methodically in this report are tested for 32/31 hours at 1200°C with a velocity of 0.25 cm/s for the pressures: 0.1 MPa, 0.45 MPa, 0.92 MPa and 1.38 MPa. Scanning/transmission electron microscopy analysis conducted at the NC State University (NCSU) shows that the oxide layer thickness increases with the steam pressure. While the oxide layer is crystalline (α- cristobalite) for the pressures 0.45 MPa, 0.92 MPa and 1.38 MPa, the layer is amorphous at 0.1 MPa. Results from Raman spectroscopy have also confirmed the formation of α-cristobalite phase of SiO₂. The abrupt increase in the integrated Raman intensity ratio between steam pressures 0.1 and 0.45 MPa suggests the onset of accelerated crystallization. Non-destructive three dimensional X-ray microscopy/tomography (XCT) and computational image processing techniques are employed by the University of South Carolina to probe the porous oxidation features on SiC samples at varying pressures. Interestingly, most pores are observed to be located away from the surface as well as the oxide-SiC interface. The average oxide layer thickness assessed from the XCT analysis is seen to be in excellent agreement with the values determined through scanning electron microscopy analysis for the highest pressures where the oxide layer is relatively more uniform. A phase-field model developed by the NC State University and Idaho National Laboratory for simulating oxidation of SiC by steam captures the paralinear kinetics of SiC oxidation with a high degree of fidelity. Results from quasi-one-dimensional and two dimensional simulations show that the pores with oxidizing species lead to a higher volatilization rate. These simulations indicate that the enhanced apparent volatilization rates at higher pressures observed in experiments can be rationalized by the increased volatilization from the pores. The project team has also successfully developed the capability to import images from experiments for realistic evolution of the oxidizing microstructure.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Understanding of a Novel Irradiation-induced Nanostructuring Process in SiC layer of TRISO fuel particles via Transmission Electron Microscopy

Metallic fission products are found to transport through the SiC layer of the tristructural isotropic (TRISO) nuclear fuel particle and various studies have been undertaken to understand the transport behavior [1, 2]. While the grain boundaries in SiC acts as a primary pathway to dissipate fission products in the form of multi-phased complex compounds, intragranular fission product precipitation has always been observed. Research on neutron irradiation damage tolerance of silicon carbide (SiC) and its composites, used in TRISO fuel, light water reactors (LWR) fuel cladding etc., has traditionally ignored the irradiation-induced “polymorphism” of SiC. In the post-irradiation advanced microscopy effort at Idaho National Laboratory, it has been recently discovered that the intragranular precipitation of fission products in SiC layer of TRISO coated fuels takes place via a dual step nucleation mechanism that involves cubic (?) ?hexagonal (?) SiC polymorphic transition, and subsequent metamorphosis of ?-SiC into fission product precipitates, as shown in Figure 1 [3]. This precipitation behavior cannot be explained by any reported nucleation mechanism. The extent of this precipitation has been observed to be influenced by the nature of the neutron irradiation induced damage structures. These damage structures (e.g., defect morphology and density) are also indicative of the irradiation temperature and neutron fluence levels experimented by the individual TRISO particles. The distinction of neutron irradiation damage structures as a function of the fuel kernel type, burn up level and fabrication histories of TRISO coated particles from the Advanced Gas reactor (AGR-1 and AGR-2) experiments has been examined and compared. This discovery not only adds new fundamental understanding of physical behavior of polymorphic ceramics under irradiation, but also provides the following beneficial traits for high temperature applications. 1) Since the extent of precipitation of the desired phase is directly dependent on the amount of precursor phase, the volume fraction of desired phase can be easily controlled by irradiation parameters. This eliminates the conventional limitation of volume fraction of a desired phase in the system as outlined by the phase diagram of the specific system. 2) Most of the precipitate-strengthened materials for high temperature applications suffer from degradation of size and shape of precipitate upon prolonged thermal exposures. But, precipitates are confined to the shape and size of the morphological template of surrogate phase (e.g. a Pd silicide precipitate is confined by the ?-SiC as shown in Figure 1(c)) in the present nucleation pathway. Hence, there is no possibility of desired phase to undergo any morphological degradation at high temperature that eventually will extend the lifetime of these materials at high temperature.

42 ENGINEERING↗
DOE OSTI2018

Issue Update to LWR SiC/SiC Cladding Handbook of Properties

This report aims to provide properties data of silicon carbide (SiC) fiber–reinforced SiC matrix (SiC/SiC) composites for use in modeling for their application as accident-tolerant fuel cladding for light water reactors (LWRs). The properties data presented are specifically for geometries relevant to fuel cladding tubes, although many properties can be derived or predicted based on data from planar geometry specimen data. This report presents various properties, including mechanical properties, thermal properties, chemical stability under normal and off-normal operation conditions, hermeticity, and irradiation resistance. Table S.1 provides a high level summary of those properties mainly for nuclear-grade SiC/SiC composites fabricated via a chemical vapor infiltration (CVI) route, which has been updated from the previous report (ORNL/TM - 2017/385). The newly added data include statistical tensile properties, hydrothermal corrosion behavior of environmental barrier coating on SiC, and accurate temperature- and dose-dependent swelling of SiC/SiC composites.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2012

Oxidation of Fuel Cladding Candidate Materials in Steam Environments at High Temperature and Pressure

Under certain severe accident conditions, the fuel rods of nuclear power plants are exposed to high temperature/pressure steam environments in which the Zr alloy cladding is rapidly oxidized. As alternative claddings, the oxidation resistances of SiC-based materials and stainless steels with high Cr and/or Al additions have been examined from 800-1200 C in high-pressure steam environments. Very low reaction kinetics were observed with alumina-forming FeCrAl alloys at 1200 C while Fe-Cr alloys with only 15-20% Cr were rapidly attacked.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Input Correlations for Irradiation Creep of FeCrAl and SiC Based on In-Pile Halden Test Results

Swelling and creep behavior of wrought FeCrAl alloys and CVD-SiC, two candidate accident tolerant fuel cladding materials, are being examined using in-pile tests at the Halden reactor. The outcome of these tests are material property correlations that are inputs into fuel performance analysis tools. The results are discussed and compared with what is available in literature from irradiation experiments in other reactors or out-of-pile tests. Specific recommendation on what correlations should be used for swelling, thermal, and irradiation creep for each material are provided in this document.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗