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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Mechanical Tensile Testing of 3D-Printed Titanium 6Al-4V at Cryogenic Temperature Presentation

- Titanium 6Al-4V is a highly desired material for use in space cryogenics applications. - Structural applications with good strength-to-weight ratios - Thermal isolation applications - Titanium 6Al-4V components can be fabricated via 3D-Printing which can be very beneficial to cryogenic spaceflight components: - 3D-Printing allows parts to be made with geometries and features that are very difficult and sometimes impossible via traditional methods. - Mass savings of components - Increasing structural integrity of components - Increasing thermal isolation and/or conduction of components - Cost savings - Schedule savings

Bryan L James↗
DOE OSTI2016

Dual morphology (fibres and particles) cellulosic filler for WPC materials

Wood-plastic composites (WPC) were fabricated by using a polyethylene (PE) matrix and filling it with wood flour in the amount of 30 wt.%, and compared with the same composites with further amount of 10 wt.% of cellulosic recycled fibres added. The materials were produced by turbomixing and subsequent moulding under pressure. Mechanical properties of both WPC and WPC with cellulosic recycled fibres were evaluated through mechanical and physical-chemical tests. Tensile tests clarified that a moderate reduction is strength is observed with the bare introduction of wood flour with respect to the neat PE matrix, whilst some recovery is offered by the addition of recycled cellulose fibres. Even more promisingly, the elastic modulus of PE matrix is substantially improved by the addition of wood flour (around 8% on average) and much more so with the further addition of recycled cellulose (around 20% on average). The fracture surfaces from the tensile test were analysed by scanning electron microscope (SEM) indicating a reduction in microporosity as an effect of added cellulose. The water absorption test and the hardness measure (Shore D) were also performed. SEM analysis underlined the weak interface between both wood particle and cellulosic recycled fibres and matrix. The water absorption test showed a higher mass variation for pure WPC than WPC with cellulosic recycled fibres. The hardness measurement showed that the presence of cellulosic recycled fibres improves both superficial hardness of the composite and temperature resistance.

36 MATERIALS SCIENCE↗
NASA NTRS1967

Environmental control system for cryogenic testing of tensile specimens

Environmental control system uses a special coil to permit the tensile testing of specimens which may be subjected to temperatures anywhere between liquid nitrogen and room temperature. The test specimen zone is surrounded by the coil which permits the selective flooding of the specimen with warm or cold gas.

Vandergrift, E. F.↗
NASA NTRS2005

Life Modeling and Design Analysis for Ceramic Matrix Composite Materials

The primary research efforts focused on characterizing and modeling static failure, environmental durability, and creep-rupture behavior of two classes of ceramic matrix composites (CMC), silicon carbide fibers in a silicon carbide matrix (SiC/SiC) and carbon fibers in a silicon carbide matrix (C/SiC). An engineering life prediction model (Probabilistic Residual Strength model) has been developed specifically for CMCs. The model uses residual strength as the damage metric for evaluating remaining life and is posed probabilistically in order to account for the stochastic nature of the material s response. In support of the modeling effort, extensive testing of C/SiC in partial pressures of oxygen has been performed. This includes creep testing, tensile testing, half life and residual tensile strength testing. C/SiC is proposed for airframe and propulsion applications in advanced reusable launch vehicles. Figures 1 and 2 illustrate the models predictive capabilities as well as the manner in which experimental tests are being selected in such a manner as to ensure sufficient data is available to aid in model validation.

Source record↗
DOE OSTI2017

(Invited) Effect of Aging on Mechanical Properties of Lithium Ion Cell Components

The mechanical properties of aged and fresh lithium ion cell components are evaluated in this paper. Cells components were obtained from destructive physical analysis of 40Ah NMC/Graphite-based pouch cells before and after cycling and were subjected to mechanical testing. The aging tests comprised of cycling the cell across a voltage window of 4.1V to 3.0V at room temperature (25?). Using a 2C charging rate and 1C discharging rate, the cells were subjected to over 5600 cycles before a 80% drop in the name-plate capacity was observed. Mechanical tests, including compression test, tensile test and indentation test, were conducted on the cell components to investigate differences in the mechanical performance. Comparison of the fresh and aged cells components shows that cycling the cells has different degrees of impact on the different cell components. Anodes suffered the most serious deterioration in mechanical properties while separators remained intact under the test condition investigated.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2014

Effect of the overlapping factor on the microstructure and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V sheets

The effect of the overlapping factor on the microstructures and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V alloy sheets was investigated by microstructural observations, microhardness tests, tensile tests and fatigue tests. A microstructural examination shows that by increasing the overlapping factor, the grains in the fusion zone become coarser, and the width of the heat affected zone increases. As overlapping factor increases, the width of region composed completely of martensite α′ and the secondary α phase in the heat affected zone increases, consequently the gradient of microstructure along the direction from the fusion zone to base metal decreases, so does the gradient of microhardness. The results of tensile and fatigue tests reveal that the joints made using medium overlapping factor exhibit better mechanical properties than those welded with low and high overlapping factors. Based on the experimental results, it can be stated that a sound weld of Ti6Al4V alloy can be obtained if an appropriate overlapping factor is used. - Highlights: • The weld quality of Ti6Al4V alloy under various overlapping factors was assessed. • Tensile and fatigue tests were conducted with as-welded specimen. • Localized strain across the weld was measured using DIC photogrammetry system. • A sound weld of Ti6Al4V alloy is obtained by using right overlapping factor.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Integrating fiber optic sensors into metallic components for sensing in harsh environments

The integration of fiber optic sensors into high-temperature materials is critical for real-time monitoring and autonomous operation of engineering systems. This study demonstrated a spark plasma sintering (SPS)-assisted embedding process for integrating sapphire fiber optic sensors into stainless steel components during part fabrication. Optical fibers were encapsulated in stainless steel 316L powders which were sintered at different fabrication conditions using SPS to investigate the effects of sintering parameters on the embedment. Measurements of optical transmittance, combined with microstructural analysis (X-ray computed tomography and scanning electron microscopy) and mechanical testing (tensile and microhardness), were conducted to examine the fiber functionality, fiber–matrix bonding quality, and properties of the sintered materials. Here, the results show that under suitable fabrication conditions, intact optical fibers can be encapsulated in highly-densified (>98 % relative density) stainless steel components. These conditions also led to a good bond at the fiber–matrix interface with micron-sized material interdiffusion across the interface. The sintering parameters were observed to affect fiber optical attenuation, where high temperature, pressure, and hold time during SPS enhanced fiber–matrix bonding and adversely affected optical transmission. Tensile testing confirmed the superior tensile strength and ductility of the matrix fabricated by SPS. Furthermore, the materials exhibited limited strength reduction (~70 MPa) upon the integration of fibers. This study demonstrates the effectiveness of SPS for fiber-material integration for high-temperature applications.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Development of a Testing Protocol for C7 Carbon Fiber Core Conductors

To avoid the high costs and environmental and regulatory challenges of building new lines to meet the power demand, utilities are searching for ways to increase power transmission capacity on existing lines and thereby. This could involve upgrading the network lines with conductors capable of transmitting greater capacity. In recent years, conductor manufacturers have begun producing new conductors that can operate at higher temperatures without violating present electrical clearances to ground and other objects. One new conductor technology is a carbon composite core with PPS polymer matrix and PEEK capping layer composite conductor, manufactured by Southwire Inc. The conductor uses new materials, which have not previously been used for overhead lines. The project made an initial characterization of the composite core to define the material used in the manufacture of the composite. Several analytical procedures were then conducted to evaluate the physical-chemical impacts on the composite as a result of thermal exposure. These procedures included thermogravimetry, dynamic mechanical analysis, thermal mechanical analyses, and optical microscopy. Mechanical three-point flexural tests, tensile tests, creep tests, and dynamic vibration tests were then performed to estimate the potential degradation after thermal aging. The report provides the basis to develop a qualification testing protocol for the carbon composite core at targeted service environments. The work covers the design of the qualification testing protocol and the follow-on validation testing to support the proposed methods. The research includes the following approaches: initial characterization, performance of thermal aging, characterization of the aged material, comparison of aged properties or characteristics to the original, and concluding by the findings through the developed qualification procedures.

24 POWER TRANSMISSION AND DISTRIBUTION↗