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At least 163 records · Page 9

Relationship of Powder Feedstock Variability to Microstructure and Defects in Selective Laser Melted Alloy 718

Powder-bed additive manufacturing processes use fine powders to build parts layer by layer. For selective laser melted (SLM) Alloy 718, the powders that are available off-the-shelf are in the 10-45 or 15-45 micron size range. A comprehensive investigation of sixteen powders from these typical ranges and two off-nominal-sized powders is underway to gain insight into the impact of feedstock on processing, durability and performance of 718 SLM space-flight hardware. This talk emphasizes an aspect of this work: the impact of powder variability on the microstructure and defects observed in the as-fabricated and full heated material, where lab-scale components were built using vendor recommended parameters. These typical powders exhibit variation in composition, percentage of fines, roughness, morphology and particle size distribution. How these differences relate to the melt-pool size, porosity, grain structure, precipitate distributions, and inclusion content will be presented and discussed in context of build quality and powder acceptance.

Characterization↗

Variable-cycle engines for supersonic cruising aircraft

The paper reviews the evolution and current status of selected recent variable-cycle engine (VCE) studies and describes how the results are influenced by airplane requirements. The engine/airplane studies are intended to identify promising VCE concepts, simplify their designs and identify the potential benefits in terms of aircraft performance. This includes range, noise, emissions, and the time and effort it may require to ensure technical readiness of sufficient depth to satisfy reasonable economic, performance, and environmental constraints. A brief overview of closely-related, on-going technology programs in acoustics and exhaust emissions is presented. It is shown that realistic technology advancements in critical areas combined with well matched aircraft and selected VCE concepts can lead to significantly improved economic and environmental performance relative to first-generation SST predictions.

Willis, E. A.↗

Rapid X-ray and optical variability in the X-ray selected BL Lacertae object IE 1402.3 + 0416

Results from X-ray and optical observations of the X-ray-discovered BL Lac object 1E 1402.3 + 0416 are presented, where the X-ray measurements were carried out with the Channel Multiplier Array (CMA) and Medium Energy experiment (ME) detectors on board Exosat. These measurements revealed an intensity decrease by a factor of two on a time scale of a few hours. At maximum flux, the source was significantly greater than at the time of the Einstein Image Proportional Counter (IPC) discovery observation. The 2-6 keV X-ray spectrum was determined by the ME experiment, and IPC, HRI, and CMA data were subsequently compared. The source varied over the years by a factor of five; its brightest state was within the last three years. It is noted that a redshift greater than 0.2 would require that anisotropic emission mechanisms be invoked.

Giommi, P.↗

Coupled Multi-Disciplinary Optimization for Structural Reliability and Affordability

A computational simulation method is presented for Non-Deterministic Multidisciplinary Optimization of engine composite materials and structures. A hypothetical engine duct made with ceramic matrix composites (CMC) is evaluated probabilistically in the presence of combined thermo-mechanical loading. The structure is tailored by quantifying the uncertainties in all relevant design variables such as fabrication, material, and loading parameters. The probabilistic sensitivities are used to select critical design variables for optimization. In this paper, two approaches for non-deterministic optimization are presented. The non-deterministic minimization of combined failure stress criterion is carried out by: (1) performing probabilistic evaluation first and then optimization and (2) performing optimization first and then probabilistic evaluation. The first approach shows that the optimization feasible region can be bounded by a set of prescribed probability limits and that the optimization follows the cumulative distribution function between those limits. The second approach shows that the optimization feasible region is bounded by 0.50 and 0.999 probabilities.

Abumeri, Galib H.↗

Forest Potential Productivity Mapping by Linking Remote-Sensing-Derived Metrics to Site Variables

A fine-resolution region-wide map of forest site productivity is an essential need for effective large-scale forestry planning and management. In this study, we incorporated Sentinel-2 satellite data into an increment-based measure of forest productivity (biomass growth index (BGI)) derived from climate, lithology, soils, and topographic metrics to map improved BGI (iBGI) in parts of North American Acadian regions. Initially, several Sentinel-2 variables including nine single spectral bands and 12 spectral vegetation indices (SVIs) were used in combination with forest management variables to predict tree volume/ha and height using Random Forest. The results showed a 10–12 % increase in out of bag (OOB) r2when Sentinel-2 variables were included in the prediction of both volume and height together with BGI. Later, selected Sentinel-2 variables were used for biomass growth prediction in Maine, USA and New Brunswick, Canada using data from 7738 provincial permanent sample plots. The Sentinel-2 red-edge position (S2REP) index was identified as the most important variable over others to have known influence on site productivity. While a slight improvement in the iBGI accuracy occurred compared to the base BGI model (~2%), substantial changes to coefficients of other variables were evident and some site variables became less important when S2REP was included.

site productivity↗

A solution adaptive grid procedure for an upwind parabolized flow solver

A solution adaptive grid procedure based on an error equi-distribution scheme is developed and applied to a Parabolized Navier-Stokes solver. An improved method for selecting weighting functions is introduced which involves normalizing a combination of flowfield gradients and curvature of a number of dependent variables and then selecting the largest at each point. The scheme re-distributes grid points line-by-line, with grid point motion controlled by forces analogous to tensional and torsional spring forces with the spring constants set equal to the weighting functions. Torsional terms are functions of the grid point positions along neighboring grid lines and provide grid smoothness and stability. A grid-fitting scheme is introduced for external flows in which the number of grid points in the freestream are reduced to a minimum. Results for several problems are presented to demonstrate the improvements obtainable with the solution adaptive grid procedure.

Harvey, Albert D.↗

Genetic-evolution-based optimization methods for engineering design

This paper presents the applicability of a biological model, based on genetic evolution, for engineering design optimization. Algorithms embodying the ideas of reproduction, crossover, and mutation are developed and applied to solve different types of structural optimization problems. Both continuous and discrete variable optimization problems are solved. A two-bay truss for maximum fundamental frequency is considered to demonstrate the continuous variable case. The selection of locations of actuators in an actively controlled structure, for minimum energy dissipation, is considered to illustrate the discrete variable case.

Rao, S. S.↗

Integrated control-structure design

A new approach for the design and control of flexible space structures is described. The approach integrates the structure and controller design processes thereby providing extra opportunities for avoiding some of the disastrous effects of control-structures interaction and for discovering new, unexpected avenues of future structural design. A control formulation based on Boyd's implementation of Youla parameterization is employed. Control design parameters are coupled with structural design variables to produce a set of integrated-design variables which are selected through optimization-based methodology. A performance index reflecting spacecraft mission goals and constraints is formulated and optimized with respect to the integrated design variables. Initial studies have been concerned with achieving mission requirements with a lighter, more flexible space structure. Details of the formulation of the integrated-design approach are presented and results are given from a study involving the integrated redesign of a flexible geostationary platform.

Hunziker, K. Scott↗

Atmospheric Variability and Measurement Uncertainty: Pitfalls in Averaging in situ Data

Satellite measurements and atmospheric models, two essential components of the integrated global observing system, provide crucial tools for monitoring and predicting regional and global foci, spanning numerous Earth Science fields. Unfortunately, models can lack the spatial and temporal resolution needed to resolve finer scale structure. Satellite measurements also have similar tempo-spatial restriction issues, but additionally can only measure certain species and can have biases that must be evaluated. Ground measurement networks are critical components of this system, by providing both independent inputs of species needed by models (including those that satellites do not provide) and assisting with investigation of biases in satellite products. Similarly, aircraft measurements play a vital role in closing the gaps between satellite measurements, model products, and ground monitoring networks by providing high accuracy, high-resolution data on local to regional spatial scales. Therefore, both ground-based and airborne observations are widely used to assess model predictions and satellite observations. One of the great challenges in using both ground and aircraft data in this fashion is matching the data temporally and spatially to the model/satellite data. A meaningful comparison with model or satellite requires a solid assessment of the variability of the in-situ measurements, which include both the instrument uncertainty and the statistical uncertainty due to atmospheric variability. While instrument uncertainty is generally more straightforwardly characterized, it can be challenging to accurately capture this variability uncertainty as it often presents in a non-Gaussian manner (e.g. emission plumes, frontal passages). We will present results examining spatial and temporal variability over a selection of scales relevant to satellite measurements and models of several in situ measurement species spanning both airborne and ground measurements. The extent of non-Gaussian variability will be quantified, and we will discuss additional statistical parameters that help assess the fitness of gaussian variability assumption when temporally or spatially averaging.

satellite validation↗

Nonlinear probabilistic finite element models of laminated composite shells

A probabilistic finite element analysis procedure for laminated composite shells has been developed. A total Lagrangian finite element formulation, employing a degenerated 3-D laminated composite shell with the full Green-Lagrange strains and first-order shear deformable kinematics, forms the modeling foundation. The first-order second-moment technique for probabilistic finite element analysis of random fields is employed and results are presented in the form of mean and variance of the structural response. The effects of material nonlinearity are included through the use of a rate-independent anisotropic plasticity formulation with the macroscopic point of view. Both ply-level and micromechanics-level random variables can be selected, the latter by means of the Aboudi micromechanics model. A number of sample problems are solved to verify the accuracy of the procedures developed and to quantify the variability of certain material type/structure combinations. Experimental data is compared in many cases, and the Monte Carlo simulation method is used to check the probabilistic results. In general, the procedure is quite effective in modeling the mean and variance response of the linear and nonlinear behavior of laminated composite shells.

Engelstad, S. P.↗

Assessment of Relative Velocity as Independent Variable for Space Shuttle First Stage Guidance Attitude Command Tables

The selection of relative velocity as the independent variable for the space shuttle first stage guidance attitude command tables was assessed to support the first stage guidance point design. The criterion for selecting the independent variable for first stage open loop guidance is to reduce or minimize performance dispersions, primarily those affecting structural loads. The products of angle of attack and angle of sideslip times dynamic pressure are used as load indicators, and minimizing their dispersions will indicate a minimum loads dispersion. Relative velocity is shown to be an acceptable steering independent variable.

Kimbrough, M.↗

Computation of Sensitivity Derivatives of Navier-Stokes Equations using Complex Variables

Accurate computation of sensitivity derivatives is becoming an important item in Computational Fluid Dynamics (CFD) because of recent emphasis on using nonlinear CFD methods in aerodynamic design, optimization, stability and control related problems. Several techniques are available to compute gradients or sensitivity derivatives of desired flow quantities or cost functions with respect to selected independent (design) variables. Perhaps the most common and oldest method is to use straightforward finite-differences for the evaluation of sensitivity derivatives. Although very simple, this method is prone to errors associated with choice of step sizes and can be cumbersome for geometric variables. The cost per design variable for computing sensitivity derivatives with central differencing is at least equal to the cost of three full analyses, but is usually much larger in practice due to difficulty in choosing step sizes. Another approach gaining popularity is the use of Automatic Differentiation software (such as ADIFOR) to process the source code, which in turn can be used to evaluate the sensitivity derivatives of preselected functions with respect to chosen design variables. In principle, this approach is also very straightforward and quite promising. The main drawback is the large memory requirement because memory use increases linearly with the number of design variables. ADIFOR software can also be cumber-some for large CFD codes and has not yet reached a full maturity level for production codes, especially in parallel computing environments.

Vatsa, Veer N.↗

A study of commuter airline economics

Variables are defined and cost relationships developed that describe the direct and indirect operating costs of commuter airlines. The study focused on costs for new aircraft and new aircraft technology when applied to the commuter airline industry. With proper judgement and selection of input variables, the operating costs model was shown to be capable of providing economic insight into other commuter airline system evaluations.

Summerfield, J. R.↗

Calculations of the variability of ice cloud radiative properties at selected solar wavelengths

This study shows that there is surprising little difference in values of reflectance, absorptance, and transmittance for many of the intermediate-size particle spectra. Particle size distributions with mode radii ranging from approximately 50 to 300 microns, irrespective of particle shape and nearly independent of the choice of size distribution representation, give relatively similar flux values. The very small particle sizes, however, have significantly larger values of reflectance and transmittance with corresponding smaller values of absorptance than do the larger particle sizes. The very large particle modes produce very small values of reflectance and transmittance along with very large values of absorptance. Such variations are particularly noticeable when plotted as a function of wavelength.

Welch, R. M.↗

Technical Report Series on Global Modeling and Data Assimilation: Interannual Variability and Potential Predictability in Reanalysis Products - Volume 13

The Data Assimilation Office (DAO) at Goddard Space Flight Center and the National Center for Environmental Prediction and National Center for Atmospheric Research (NCEP/NCAR) have produced multi-year global assimilations of historical data employing fixed analysis systems. These "reanalysis" products are ideally suited for studying short-term climatic variations. The availability of multiple reanalysis products also provides the opportunity to examine the uncertainty in the reanalysis data. The purpose of this document is to provide an updated estimate of seasonal and interannual variability based on the DAO and NCEP/NCAR reanalyses for the 15-year period 1980-1995. Intercomparisons of the seasonal means and their interannual variations are presented for a variety of prognostic and diagnostic fields. In addition, atmospheric potential predictability is re-examined employing selected DAO reanalysis variables.

Min, Wei↗

Trajectory optimization for a National Launch System vehicle

A trajectory design process is presented for a proposed National Launch System (NLS) vehicle configuration. A software trajectory planner was developed to generate near optimal pitch plane trajectories for variable mission plans, variable launch site selections, and last minute wind conditions at the time of launch. In addition, the trajectory planner performs in-flight near optimal trajectory redesign in the event of an engine-out or unexpected wind dispersions. The trajectory planner iteratively simulates trial trajectories defined by variables corresponding to a parameterized trajectory shape. The trajectory planner optimizes these trajectory parameters according to the fuel used to realize the trajectories. For prelaunch scenarios, the trajectory planner generated near optimal trajectories of consistent fuel performance irrespective of the winds encountered at the launch site. In-flight trajectory redesigns were also shown to be effective in fulfilling the mission plan and preserving the structural integrity of the vehicle. The in-flight redesign results indicate that closed-loop guidance in the early stages of ascent is highly effective in accommodating engine failures or wind dispersions. All trajectory designs were verified using a 6DOF simulation with flight controllers.

Chen, Eugene S.↗

Probabilistic Fracture Mechanics and Optimum Fracture Control Analytical Procedures for a Reusable Solid Rocket Motor Case

A methodology for the reliability analysis of a reusable solid rocket motor case is discussed. The analysis is based on probabilistic fracture mechanics and probability distribution for initial flaw sizes. The developed reliability analysis is used to select the structural design variables of the solid rocket motor case on the basis of minimum expected cost and specified reliability bounds during the projected design life of the case. Effects of failure prevention plans such as nondestructive inspection and the material erosion between missions are also considered in the developed procedure for selection of design variables. The reliability-based procedure can be modified to consider other similar structures of reusable space vehicle systems with different failure prevention plans.

Hanagud, S.↗

Reusable solid rocket motor case - Optimum probabilistic fracture control

A methodology for the reliability analysis of a reusable solid rocket motor case is discussed in this paper. The analysis is based on probabilistic fracture mechanics and probability distribution for initial flaw sizes. The developed reliability analysis can be used to select the structural design variables of the solid rocket motor case on the basis of minimum expected cost and specified reliability bounds during the projected design life of the case. Effects on failure prevention plans such as nondestructive inspection and the material erosion between missions can also be considered in the developed procedure for selection of design variables. The reliability-based procedure that has been discussed in this paper can easily be modified to consider other similar structures of reusable space vehicle systems with different fracture control plans.

Hanagud, S.↗