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Solar Energy Technical Publications Catalog: Solar Thermal Technology

The research and development described in these documents was conducted within the U.S . Department of Energy's (DOE) Solar Thermal Technology Program. The goal of this program is to advance the engineering and scientific understanding of solar thermal technology and to establish the technology base from which private industry can develop solar thermal power production options for introduction into the competitive energy market. Solar thermal technology concentrates the solar flux using tracking mirrors or lenses onto a receiver where the solar energy is absorbed as heat and converted into electricity or incorporated into products as process heat. The two primary solar thermal technologies, central receivers and distributed receivers, employ various point and line-focus optics to concentrate sunlight. Current central receiver systems use fields of heliostats (two-axis tracking mirrors) to focus the sun's radiant energy onto a single, tower- mounted receiver. Point focus concentrators up to 17 meters in diameter track the sun in two axes and use parabolic dish mirrors or Fresnel lenses to focus radiant energy onto a receiver. Troughs and bowls are line-focus tracking reflectors that concentrate sunlight onto receiver tubes along their focal lines. Concentrating collector modules can be used alone or in a multimodule system. The concentrated radiant energy absorbed by the solar thermal receiver is transported to the conversion process by a circulating work fluid. Receiver temperatures range from l00 degrees C in low-temperature troughs to over 1500 degrees C in dish and central receiver systems. The Solar Thermal Technology Program is directing efforts to advance and improve each system concept through solar thermal materials, components, and subsystems research and development and by testing and evaluation. These efforts are carried out with the technical direction of DOE and its network of field laboratories that works with private industry. Together they have established a comprehensive, goal-directed program to improve performance and provide technically proven options for eventual incorporation into the nation's energy supply. To successfully contribute to an adequate energy supply at reasonable cost, solar thermal energy must be economically competitive with a variety of other energy sources. The Solar Thermal Technology Program has developed components and system-level performance targets as quantitative program goals. These targets are used in planning research and development activities, measuring progress, assessing alternative technology options, and developing optimal components. These targets are pursued vigorously to ensure a successful program. This catalog represents part of an effort to provide information on publications about solar thermal research and development activities conducted by DOE's laboratories. Publications listed include technical and research reports and special publications. The following national laboratories are represented in this edition: Sandia National Laboratories, Solar Energy Research Institute, Jet Propulsion Laboratory. This catalog is a product of the DOE Solar Technical Information Program, which is dedicated to providing information to scientific and industrial users in ways most convenient and useful to them. This catalog focuses on solar thermal technologies, and its purpose is to keep the scientific and industrial communities informed of the latest developments in federally sponsored research in this technology.

140000* -- Solar Energy↗

Aluminum Mirror Coatings for UVOIR Telescope Optics Including the Far UV

NASA Cosmic Origins (COR) Program identified the development of high reflectivity mirror coatings for large astronomical telescopes particularly for the far ultra violet (FUV) part of the spectrum as a key technology requiring significant materials research and process development. In this paper we describe the challenges and accomplishments in producing stable high reflectance aluminum mirror coatings with conventional evaporation and advanced Atomic Layer Deposition (ALD) techniques. We present the current status of process development with reflectance of approx. 55 to 80% in the FUV achieved with little or no degradation over a year. Keywords: Large telescope optics, Aluminum mirror, far UV astrophysics, ALD, coating technology development.

large telescope optics↗

Imaging proportional counter for X-ray astronomy

A position-sensitive proportional counter capable of imaging X-rays (0.1-3 keV) over a 10 cm x 10 cm aperture has been constructed. Positioning is obtained by sensing the signals induced by an X-ray event on the two orthogonal sets of cathode wires. Each cathode is divided into a series of cathode strips, each 0.5 cm wide. An X-ray event induces signals on several adjacent strips. Signals from each cathode strip are amplified separately and then added in an equally weighted and an unequally weighted summing amplifier. The position in each direction is obtained by dividing the output of the unequally weighted summer by that of the equally weighted summer. At 0.94 keV, the accuracy of the position sensing is 190 microns. At the same energy, the energy resolution is approximately 65% (FWHM). The proportional counter system is currently being incorporated into a sounding rocket payload having metal mirror optics, which is being constructed by the X-ray astronomy group at the California Institute of Technology.

Long, K. S.↗

IR-dust observations of Comet Tempel 2 with CRAF VIMS

Measurement strategies are now being planned for using the Visual and Infrared Mapping Spectrometer (VIMS) to observe the asteroid Hestia, and the nucleus, and the gas and dust in the coma of comet P/Tempel 2 as part of the Comet Rendezvous Asteroid Flyby (CRAF) mission. The spectral range of VIMS will cover wavelengths from 0.35 to 5.2 micrometers, with a spectral resolution of 11 nm from 0.35 to 2.4 micrometers and of 22 nm from 2.4 to 5.2 micrometers. The instantaneous field of view (IFOV) provided by the foreoptics is 0.5 milliradians, and the current design of the instrument provides for a scanning secondary mirror which will scan a swath of length 72 IFOVs. The CRAF high resolution scan platform motion will permit slewing VIMS in a direction perpendicular to the swath. This enables the building of a two dimensional image in any or all wavelength channels. Important measurements of the dust coma will include the onset of early coma activity, the mapping of gas and dust jets and correlations with active nucleus areas, observations of the dust coma from various scattering phase angles, coverage of the low wavelength portion of the thermal radiation, and the 3.4 micrometer hydrocarbon emission. A description of the VIMS instrument is presented.

Combi, Michael R.↗

Effects of an unbalanced magnetron in a unique dual-cathode, high rate reactive sputtering system

Simple plasma and magnetic field measurements are presented to illustrate the opportunities afforded by using unbalanced magnetrons in a dual-cathode system. The system employs a pair of opposed cathodes, 38 cm x 13 cm, placed 27.5 cm apart, to coat specimens mounted on a rotational substrate holder. Comparisons are drawn between the original 'balanced' magnetron and several unbalanced configurations in terms of field strengths, deposition rates, etching characteristics, and substrate ion current densities for the growth of TiN films. The effects of 'unbalancing' on the nature of the plasma within the 3D geometry of the deposition chamber are elucidated via plasma probe and magnetic field studies performed under a variety of conditions. All the unbalanced configurations examined provided enhanced ion bombardment at the surface of the growing film. The closed-field or opposed magnet geometry resulted in a threefold or greater increase in current density when compared with that obtained using the corresponding mirrored geometry under the same conditions.

Rohde, S. L.↗

Surface roughness measurements

The Optics Division is currently in the research phase of producing grazing-incidence mirrors to be used in x-ray detector applications. The traditional method of construction involves labor-intensive glass grinding. This also culminates in a relatively heavy mirror. For lower resolution applications, the mirrors may be of a replicated design which involves milling a mandrel as a negative of the final shape and electroplating the cylindrical mirror onto it. The mirror is then separated from the mandrel by cooling. The mandrel will shrink more than the 'shell' (mirror) allowing it to be pulled from the mandrel. Ulmer (2) describes this technique and its variations in more detail. To date, several mirrors have been tested at MSFC by the Optical Fabrication Branch by focusing x-ray energy onto a detector with limited success. Little is known about the surface roughness of the actual mirror. Hence, the attempt to gather data on these surfaces. The test involves profiling the surface of a sample, replicating the surface as described above, and then profiling the replicated surface.

Howard, Thomas G.↗

Ball Aerospace Actuator Cryogenic Testing

The ambient testing characterizing step size and repeatability for the Ball Aerospace Cryogenic Nano-Positioner actuators for the AMSD (Advanced Mirror System Demonstrator) program has been completed and are presented. Current cryogenic testing is underway. Earlier cryogenic test results for a pre-cursor engineering model are presented.

Kingsbury, Lana↗

Thin Shell, Segmented X-Ray Mirrors

Thin foil mirrors were introduced as a means of achieving high throughput in an X-ray astronomical imaging system in applications for which high angular resolution were not necessary. Since their introduction, their high filling factor, modest mass, relative ease of construction, and modest cost have led to their use in numerous X-ray observatories, including the Broad Band X-ray Telescope, ASCA, and Suzaku. The introduction of key innovations, including epoxy replicated surfaces, multilayer coatings, and glass mirror substrates, has led to performance improvements, and in their becoming widely used for X-ray astronomical imaging at energies above 10 keV. The use of glass substrates has also led to substantial improvement in angular resolution, and thus their incorporation into the NASA concept for the International X-ray Observatory with a planned 3 in diameter aperture. This paper traces the development of foil mirrors from their inception in the 1970's through their current and anticipated future applications.

Petre, Robert↗

Maximizing TDRS Command Load Lifetime

The GNC software onboard ISS utilizes TORS command loads, and a simplistic model of TORS orbital motion to generate onboard TORS state vectors. Each TORS command load contains five "invariant" orbital elements which serve as inputs to the onboard propagation algorithm. These elements include semi-major axis, inclination, time of last ascending node crossing, right ascension of ascending node, and mean motion. Running parallel to the onboard software is the TORS Command Builder Tool application, located in the JSC Mission Control Center. The TORS Command Builder Tool is responsible for building the TORS command loads using a ground TORS state vector, mirroring the onboard propagation algorithm, and assessing the fidelity of current TORS command loads onboard ISS. The tool works by extracting a ground state vector at a given time from a current TORS ephemeris, and then calculating the corresponding "onboard" TORS state vector at the same time using the current onboard TORS command load. The tool then performs a comparison between these two vectors and displays the relative differences in the command builder tool GUI. If the RSS position difference between these two vectors exceeds the tolerable lim its, a new command load is built using the ground state vector and uplinked to ISS. A command load's lifetime is therefore defined as the time from when a command load is built to the time the RSS position difference exceeds the tolerable limit. From the outset of TORS command load operations (STS-98), command load lifetime was limited to approximately one week due to the simplicity of both the onboard propagation algorithm, and the algorithm used by the command builder tool to generate the invariant orbital elements. It was soon desired to extend command load lifetime in order to minimize potential risk due to frequent ISS commanding. Initial studies indicated that command load lifetime was most sensitive to changes in mean motion. Finding a suitable value for mean motion was therefore the key to achieving this goal. This goal was eventually realized through development of an Excel spreadsheet tool called EMMIE (Excel Mean Motion Interactive Estimation). EMMIE utilizes ground ephemeris nodal data to perform a least-squares fit to inferred mean anomaly as a function of time, thus generating an initial estimate for mean motion. This mean motion in turn drives a plot of estimated downtrack position difference versus time. The user can then manually iterate the mean motion, and determine an optimal value that will maximize command load lifetime. Once this optimal value is determined, the mean motion initially calculated by the command builder tool is overwritten with the new optimal value, and the command load is built for uplink to ISS. EMMIE also provides the capability for command load lifetime to be tracked through multiple TORS ephemeris updates. Using EMMIE, TORS command load lifetimes of approximately 30 days have been achieved.

Brown, Aaron J.↗

Metrology of IXO Mirror Segments

For future x-ray astrophysics mission that demands optics with large throughput and excellent angular resolution, many telescope concepts build around assembling thin mirror segments in a Wolter I geometry, such as that originally proposed for the International X-ray Observatory. The arc-second resolution requirement posts unique challenges not just for fabrication, mounting but also for metrology of these mirror segments. In this paper, we shall discuss the metrology of these segments using normal incidence metrological method with interferometers and null lenses. We present results of the calibration of the metrology systems we are currently using, discuss their accuracy and address the precision in measuring near-cylindrical mirror segments and the stability of the measurements.

Chan, Kai-Wing↗

Flight Programs and X-ray Optics Development at MSFC

The X-ray astronomy group at the Marshall Space Flight Center is developing electroformed nickel/cobalt x-ray optics for suborbital and orbital experiments. Suborbital instruments include the Focusing X-ray Solar Imager (FOXSI) and Micro-X sounding rocket experiments and the HERO balloon payload. Our current orbital program is the fabrication of a series of mirror modules for the Astronomical Roentgen Telescope (ART) to be launched on board the Russian-German Spectrum Roentgen Gamma Mission (SRG.) The details and status of these various programs are presented. A second component of our work is the development of fabrication techniques and optical metrology to improve the angular resolution of thin shell optics to the arcsecond-level. The status of these x-ray optics technology developments is also presented.

Gubarev, M.↗

Determination of Response Versus Scan Angle for the NOAA-20 Visible Infrared Imaging Radiometer Suite Thermal Emissive Bands from Emissive Radiation Measurements During the Pitch Maneuver

The visible infrared imaging radiometer suite (VIIRS) is a key sensor onboard the newly launched (November 18, 2017) NOAA-20 satellite and the early launched Suomi National Polar-orbiting Partnership (SNPP) satellite. The two VIIRS sensors are nearly identical in design. Its onboard calibration components include a solar diffuser (SD) and a SD stability monitor for the reflective solar bands, a V-grooved blackbody for the thermal emissive bands (TEBs),and a space view port for background subtraction. These onboard calibrators are located at fixed scan angles. The response versus scan angle (RVS) of the VIIRS scan mirror was characterized prelaunch in lab-ambient conditions and is currently used to calibrate the on-orbit response for all scan angles relative to the calibrator's scan angle. A spacecraft-level pitch maneuver was scheduled during the initial intensive calibration and validation testing for both the NOAA-20 and SNPP. The pitch maneuver provided a rare opportunity for VIIRS to make observations of deep space over the entire range of the scan angle, which can be used to characterize the TEBRVS. We analyze the NOAA-20 pitch maneuver data and assess the derived TEB RVS. A comparison between the RVS determined by the pitch maneuver observations and prelaunch lab measurements is conducted for each band, detector, and mirror side of the half-angle mirror.

Wu, Aisheng↗

Dependence of the charge exchange lifetimes on mirror latitude

The dependence of the charge exchange lifetimes on the mirror latitude for ions mirroring off the geomagnetic equator has been re-computed using improved hydrogen distribution models. The Chamberlain model, with the input parameters determined by recent satellite observations, has been used to define the spatial distribution of the neutral hydrogen environment through which the ring current ions traverse. The resultant dependence of the charge exchange lifetime, tau, on mirror latitude, lambda-m, is best fit by the approximation tau-m = tau-e cos 3.5 lambda-m, where tau-e is the charge exchange lifetime for the equatorial particles.

Smith, P. H.↗

Formation of auroral arcs by plasma sheet processes

It is noted that, in the distant plasma sheet, it is likely that curvature drift is the most important source of drift parallel to the electric field, leading to what is commonly called Fermi acceleration of the particles. The energization mechanism here is proportional to the neutral sheet current density. It is a form of field-aligned acceleration, with rapid lowering of mirror points, caused by the transverse electric field in the plasma sheet. It is noted that the process will work for both negative and positive particles. A filamentation of the neutral current sheet is postulated. Here, the maximum energization by curvature drift and the accompanying intense precipitation will form an auroral band or arc along the sheet of magnetic field lines that maps out to the local enhancement of the crosstail current, explaining inverted V events.

Heikkila, W. J.↗

Optical surface refurbishment in space environment

The potential use of the vacuum environment of space to clean contaminated mirror surfaces or generate Al mirror surfaces with high reflectance in the 80-200-nm region is discussed and illustrated with diagrams and graphs, reviewing previous studies and current experiment proposals. Consideration is given to (1) applying the atomic oxygen plasma environment of LEO to clean coated mirrors and (2) depositing freshly evaporated Al onto a mirror surface in vacuum, providing relatively long periods of high EUV reflectance before oxidation of the surface degrades performance: such a procedure could be performed as a maintenance measure or even incorporated into the design of a space observatory. A free-flying experiment is described which would produce and maintain an Al surface with controlled exposure to OH, H2O, and O2; demonstrate directed-beam Al deposition onto a simulated telescope/spectrometer surface; monitor instrument reflectance/sensitivity over time; and demonstrate in situ refurbishment of the degraded surface.

Heaney, James B.↗

ASTRO-H Soft X-Ray Telescope (SXT)

ASTRO-H is an astrophysics satellite dedicated for X-ray spectroscopic study non-dispersively and to carry out survey complementally, which will be borne out of US-Japanese collaborative effort. Among the onboard instruments there are four conically approximated Wolter-I X-ray mirrors, among which two of them are soft X-ray mirrors\ of which the energy range is from a few hundred eV to 15 keY, currently being fabricated in the X-ray Optics Lab at Goddard Space Flight Center. The focal point instruments will be a calorimeter (SXS) and a CCD camera (SXI), respectively. The reflectors of the mirror are made of heat-formed aluminum substrate of the thickness gauged of 152 micron, 229 micron, and 305 micron of the alloy 5052 H-19, followed by epoxy replication on gold-sputtered smooth Pyrex cylindrical mandrels to acquire the X-ray reflective surface. The epoxy layer is 10 micron nominal and surface gold layer of 0.2 micron. Improvements on angular response over the Astro-El/Suzaku mirrors come from error reduction on the figure, the roundness, and the grazing angle/radius mismatching of the reflecting surface, and tighter specs and mechanical strength on supporting structure to reduce the reflector positioning and the assembly errors. In this paper, we report the results of calibration of the engineering model of SXT (EM), and project the quality of the flight mirrors.

Soong, Yang↗

HERO: A Balloon-Borne Hard-X-Ray Focusing Telescope

HERO, for High Energy Replicated Optics, is an evolutionary balloon payload featuring hard-x-ray grazing-incidence nickel optics. The HERO payload is designed to perform high-sensitivity, fine spatial resolution observations of galactic and extragalactic sources in an energy range that is as yet unexplored with grazing-incidence optics. A proof-of-concept flight with just 6 x-ray mirrors was completed in 2001 and captured the first focused hard-x-ray images galactic sources. Since that time, the payload has been greatly expanded and now features 100, in-house-fabricated mirror shells with an attendant large increase in sensitivity. In its current form, HERO was flown in 2007, from Fort Sumner, NM, and is schedules to fly again in September 2009, from Alice Springs, NT. Full details of the HERO payload will be provided in this presentation together with a discussion of the challenges of flying moderate resolution x-ray optics from a balloon platform.

Ramsey, Brian↗

A Flux-Pinning Mechanism for Segment Assembly and Alignment

Currently, the most compelling astrophysics questions include how planets and the first stars formed and whether there are protostellar disks that contain large organic molecules. Although answering these questions requires space telescopes with apertures of at least 10 meters, such large primaries are challenging to construct by scaling up previous designs; the limited capacity of a launch vehicle bounds the maximum diameter of a monolithic primary, and beyond a certain size, deployable telescopes cannot fit in current launch vehicle fairings. One potential solution is connecting the primary mirror segments edgewise using flux-pinning mechanisms, which are analogous to non-contacting damped springs. In the baseline design, a flux-pinning mechanism consists of a magnet and a superconductor separated by a predetermined gap, with the damping adjusted by placing aluminum near the interface. Since flux pinning is possible only when the superconductor is cooled below a critical temperature, flux-pinning mechanisms are uniquely suited for cryogenic space telescopes. By placing these mechanisms along the edges of the mirror segments, a primary can be built up over time. Since flux pinning requires no mechanical deployments, the assembly process could be robotic or use some other non-contacting scheme. Advantages of this approach include scalability and passive stability.

Gersh-Range, Jessica A.↗