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At least 163 records · Page 9

Gasdynamics of the cryogenic cooler of the Nimbus F spacecraft

This paper presents a theoretical study of the gasdynamic behavior of the system used to vent methane gas from an open-cycle cryogenic cooler carried on the Nimbus F satellite. The flow of this gas from the cryogen tank to the vent-line exit takes place at very low Reynolds number, and is strongly affected by variations in the tube cross-sectional area, substantial heat addition, and important frictional effects. All three of these factors play a role in determining the choking mass flow. Finite-difference calculations are used to establish the mass flow rates for a range of cryogen temperatures. Finite-difference calculations are also used to determine the flowfield in the plume that results when the vented gas exits from the spacecraft. The momentum-flux distributions within the plume are then used to estimate the torques applied to the spacecraft when the plume impinges on several surfaces near the exit point. These torque estimates compare favorably with flight data.

Rae, W. J.↗

Pressure pulsations on a flat plate normal to an underexpanded supersonic jet

An experiment was devised to study the interaction between an underexpanded supersonic gas jet and a flat plate, with the plate located in a region in which the interaction produces shock wave and flow fluctuations. Nitrogen gas at ambient stagnation temperature flowed through a convergent nozzle with exit diameter of 2.03 cm and impinged on a square metal plate normal to the jet. Results revealed local peak pressure fluctuations on the plate at nozzle pressure ratios of about 2 and 4.5, with the latter case producing fluctuations of the same order as the mean pressure on the plate; the frequency of the oscillations was as large as 20 kHz. For choked jet flow at ambient pressure higher than atmospheric, the pressure fluctuations would increase accordingly, and adjacent solid structures would therefore be subjected to proportionately higher normal stresses.

Back, L. H.↗

Preliminary Investigation of an Underwater Ramjet Powered by Compressed Air

Part I contains the results of a preliminary experimental investigation of a particular design of an underwater ramjet or hydroduct powered by compressed air. The hydroduct is a propulsion device in which the energy of an expanding gas imparts additional momentum to a stream of water through mixing. The hydroduct model had a fineness ratio of 5.9, a maximum diameter of 3.2 inches, and a ratio of inlet area to frontal area of 0.32. The model was towed at a depth of 1 inch at forward speeds between 20 and 60 feet per second for airflow rates from 0.1 to 0.3 pound per second. Longitudinal force and pressures at the inlet and in the mixing chamber were determined. The hydroduct produced a positive thrust-minus-drag force at every test speed. The force and pressure coefficients were functions primarily of the ratio of weight airflow to free-stream velocity. The maximum propulsive efficiency based on the net internal thrust and an isothermal expansion of the air was approximately 53 percent at a thrust coefficient of 0.10. The performance of the test model may have been influenced by choking of the exit flow. Part II is a theoretical development of an underwater ramjet using air as "fuel." The basic assumption of the theoretical analysis is that a mixture of water and air can be treated as a compressible gas. More information on the properties of air-water mixtures is required to confirm this assumption or to suggest another approach. A method is suggested from which a more complete theoretical development, with the effects of choking included, may be obtained. An exploratory computation, in which this suggested method was used, indicated that the effect of choked flow on the thrust coefficient was minor.

Mottard, Elmo J.↗

Study of a Plug Nozzle for Supersonic Aircraft Concepts

Nozzles with external plugs are candidates for the exhaust system of supersonic aircraft concepts in an ongoing research effort at NASA. As part of that effort a fundamental study is being conducted at NASA Glenn Research Center (GRC). Experimental and limited numerical simulation results from this study, for a plug nozzle with a convergent nozzle (cowl),have been reported in recent publications[1,2]. Conventional method-of-characteristics (MoC) design for the plug requires that the flow is choked at the nozzle exit. This is why a sharp convergence of the cowl is invoked in such a design in most previous studies [3-5], leading to the earlier choice of the convergent cowl. Such a nozzle, however, is not suitable for supersonic flights because of large boat tail drag suffered by its outer surface. The boat tail drag consideration dictates that the cowl be more or less cylindrical in shape. While various other shapes have been studied in the past [6], essentially a cylindrical shape is adopted in the larger research program at NASA. The cylindrical shape has certain advantages. With the plug crown located somewhat inside the nozzle, the flow experiences convergence and divergence as with a C-D nozzle. By translating the plug, different throat-to-exit area ratio could be achieved to obtain fully expanded condition at different values of NPR. This offers a relatively easy active control strategy for the nozzle geometry throughout the flight regime from landing and takeoff (LTO) to cruise conditions. A plug nozzle model mimicking the geometry being considered in the NASA program, i.e., having a cylindrical exit, have been fabricated recently for continued fundamental studies. Some of the plugs used with the earlier convergent cowl [1] are readily adopted to this model. In addition, a few other plugs have been obtained following a numerical optimization study [7]. The various configurations are to be investigated for thrust, noise and flow fields, with complementing numerical simulations. Thrust data for a variety of configurations as well as limited noise data are in hand. Further explorations including schlieren visualization are to be conducted in the near future. The proposed paper is to summarize all these results. In the following, a few key results obtained so far are described.

jets↗

Experimental and Numerical Investigation of the NASA High Efficiency Centrifugal Compressor Vaned Stage Geometry and Aerodynamic Performance

Since its inception in the early 2010s, the NASA High Efficiency Centrifugal Compressor (HECC) has been enigmatic for the propulsion research community: experimental data and numerical simulations of the stage have generally not aligned in their quantifications of performance metrics. Typically, the fault for these disagreements is assigned to the numerical simulations as the simulations are models, and models are inherently incomplete representations of the experiment. This “incompleteness” may manifest in assumptions regarding roughness or heat transfer, simplifications of the flow path (i.e., neglecting bleed flows), or the oft-scapegoated turbulence model. In the case of HECC, recent work showed unexpected discrepancies between the intended impeller geometry defined in the design report (termed Design-Intent) and the manufactured impeller used in the experimental campaigns (termed As-Manufactured). That work used numerical simulations to establish that the geometric differences between the Design-Intent and As-Manufactured impellers were significant enough to result in drastically different performance predictions for the HECC vaneless diffuser configuration. The Design-Intent impeller simulations over predicted the performance relative to the experiment, whereas the As-Manufactured simulations better represented the experimental data, both in terms of one-dimensional performance metrics and spanwise flow profiles. This effort expands on that work by examining in detail the geometry and aerodynamic performance of the HECC vaned diffuser configuration. Further differences between the Design-Intent and As-Manufactured geometries have been discovered in the vaned diffuser and exit guide vanes, and these differences are documented herein. The summations of the geometric differences for all of the components were used to create two numerical models of HECC vaned diffuser configuration: the Design-Intent simulations which are generated from the original geometry definitions given in the design report and the As-Manufactured simulations which are the best available representation of the manufactured compressor hardware used in the experimental test campaigns. In congruence with the earlier vaneless diffuser work, the numerical predictions of the Design-Intent choked mass flow rate, total pressure ratio, and efficiency were notably greater than that of the As-Manufactured simulations. To increase confidence in the experimental dataset, measurements from a recent test campaign conducted in 2024 are used to validate the original experimental data acquired from 2012 to 2014 with good repeatability overall, especially considering the passage of time and differences in the data acquisition systems between the test campaigns. Both numerical simulations were then extensively evaluated against the experimental data. The As-Manufactured simulations provided better estimates of the stage performance than the Design-Intent cases in terms of most performance metrics. Nonetheless, more detailed results still show opportunities for improvement. Despite a more accurate representation of the physical hardware, characterization of the impeller work input remains a challenge even for rigorously developed numerical models.

vaned diffuser↗

Experimental and Numerical Investigation of the NASA High Efficiency Centrifugal Compressor Vaned Stage Geometry and Aerodynamic Performance

Since its inception in the early 2010s, the NASA High Efficiency Centrifugal Compressor (HECC) has been enigmatic for the propulsion research community: experimental data and numerical simulations of the stage have generally not aligned in their quantifications of performance metrics. Typically, the fault for these disagreements is assigned to the numerical simulations as the simulations are models, and models are inherently incomplete representations of the experiment. This “incompleteness” may manifest in assumptions regarding roughness or heat transfer, simplifications of the flow path (i.e., neglecting bleed flows), or the oft-scapegoated turbulence model. In the case of HECC, recent work showed unexpected discrepancies between the intended impeller geometry defined in the design report (termed Design-Intent) and the manufactured impeller used in the experimental campaigns (termed As-Manufactured). That work used numerical simulations to establish that the geometric differences between the Design-Intent and As-Manufactured impellers were significant enough to result in drastically different performance predictions for the HECC vaneless diffuser configuration. The Design-Intent impeller simulations over predicted the performance relative to the experiment, whereas the As-Manufactured simulations better represented the experimental data, both in terms of one-dimensional performance metrics and spanwise flow profiles. This effort expands on that work by examining in detail the geometry and aerodynamic performance of the HECC vaned diffuser configuration. Further differences between the Design-Intent and As-Manufactured geometries have been discovered in the vaned diffuser and exit guide vanes, and these differences are documented herein. The summations of the geometric differences for all of the components were used to create two numerical models of HECC vaned diffuser configuration: the Design-Intent simulations which are generated from the original geometry definitions given in the design report and the As-Manufactured simulations which are the best available representation of the manufactured compressor hardware used in the experimental test campaigns. In congruence with the earlier vaneless diffuser work, the numerical predictions of the Design-Intent choked mass flow rate, total pressure ratio, and efficiency were notably greater than that of the As-Manufactured simulations. To increase confidence in the experimental dataset, measurements from a recent test campaign conducted in 2024 are used to validate the original experimental data acquired from 2012 to 2014 with good repeatability overall, especially considering the passage of time and differences in the data acquisition systems between the test campaigns. Both numerical simulations were then extensively evaluated against the experimental data. The As-Manufactured simulations provided better estimates of the stage performance than the Design-Intent cases in terms of most performance metrics. Nonetheless, more detailed results still show opportunities for improvement. Despite a more accurate representation of the physical hardware, characterization of the impeller work input remains a challenge even for rigorously developed numerical models.

centrifugal compressor↗

Experimental and theoretical investigations in two-dimensional transonic flow.

Experimental and theoretical results are presented from a study of the flow over a family of transonically scaled circular-arc bodies mounted in a solid-wall wind tunnel. Data are presented for Reynolds numbers between 30,000 and 3,600,000, based on chord. The high Reynolds number results are compared with computations based on inviscid theory, and are used to investigate transonic similarity and the behavior of the flow near choking. The results at low Reynolds number are used to demonstrate the effect of viscosity on the overall flowfield, and comparisons are made with existing laminar viscous/inviscid interaction theory.

Collins, D. J.↗

Computation of nonlinear one-dimensional waves in near-sonic flows

A nonlinear analysis is developed for sound propagation in a variable area duct in which the mean flow approaches choking conditions. A quasi-one-dimensional model is used; results of the standard linear theory are compared with the nonlinear results to assess the significance of the nonlinear terms. The nonlinear analysis represents the acoustic disturbance as a sum of interacting harmonics. Numerical results show that the basic signal is unaffected by the presence of higher harmonics if the throat Mach number is not too large, but as the Mach number approaches unity more harmonics are needed to describe the acoustic propagation. The strong interactions among harmonics in the numerical results occur in a region which is generally consistent with the nonlinear inner-expansion region of Callegari and Myers.

Nayfeh, A. H.↗

Non-linear propagation in near sonic flows

A nonlinear analysis is developed for sound propagation in a variable-area duct in which the mean flow approaches choking conditions. A quasi-one-dimensional model is used and the nonlinear analysis represents the acoustic disturbance as a sum of interacting harmonics. The numerical procedure is stable for cases of strong interaction and is able to integrate through the throat region without any numerical instability.

Nayfeh, A. H.↗

Modeling of transient heat pipe operation

The overall goal is to gain a better understanding of the transient behavior of heat pipes operating under both normal and adverse conditions. Normal operation refers to cases where the capillary structure remains fully wetted. Adverse operation occurs when drying, re-wetting, choking, noncontinuum flow, freezing, thawing etc., occur within the heat pipe. The work was redirected towards developing the capability to predict operational behavior of liquid metal heat pipes used for cooling aerodynamic structures. Of particular interest is the startup of such heat pipes from an initially frozen state such as might occur during re-entry of a space vehicle into the Earth's atmosphere or during flight of hypersonic aircraft.

Colwell, G. T.↗

Experimental Investigation of a Five-stage Axial-flow Research Compressor with Transonic Rotors in All Stages III : Interstage Data and Individual Stage Performance Characteristics

For use in computing the detailed performance parameters of individual blade rows of a multistage compressor, radial distributions of total pressure, total temperature, static pressure and air-flow angle are tabulated. The data cover a range of air flow from choke to the approximate surge limit for equivalent rotor speeds from 70 to 100 percent of design. Equivalent stage performance curves determined from the radial survey measurements indicate both the individual performance and the matching of the stages at the speeds investigated.

Sandercock, Donald M↗

Transonic performance of Mach 2.65 auxiliary flow axisymmetric inlet

Transonic experimental performance for a large scale Mach 2.65 axisymmetric inlet model with auxiliary airflow systems are presented. The inlet model incorporated both centerbody and cowl auxiliary airflow systems. When the centerbody system was fully open the performance at the simulated compressor face was such that, at 0.10 total pressure distortion the total capture mass flow ratio increased 0.055 and 0.051 and the total pressure recovery increased 0.015 and 0.012 at Mach 0.9 and 1.3, respectively. Flow separation on the centerbody resulted in supercritical centerbody auxiliary throat flow prior to attainment of choked main duct throat flow. Cowl auxiliary airflow had a detrimental effect on compressor-face performance. To overcome the detrimental effect, alternate cowl auxiliary airflow systems are described for efficient merging of auxiliary and main duct airflows and for providing similar auxiliary and main duct throat choking characteristics.

Santman, D. M.↗

Simplified Methodology to Estimate the Maximum Liquid Helium (LHe) Cryostat Pressure from a Vacuum Jacket Failure

The aircraft-based Stratospheric Observatory for Infrared Astronomy (SOFIA) is a platform for multiple infrared astronomical observation experiments. These experiments carry sensors cooled to liquid helium temperatures. The liquid helium supply is contained in large (i.e., 10 liters or more) vacuum-insulated dewars. Should the dewar vacuum insulation fail, the inrushing air will condense and freeze on the dewar wall, resulting in a large heat flux on the dewar's contents. The heat flux results in a rise in pressure and the actuation of the dewar pressure relief system. A previous NASA Engineering and Safety Center (NESC) assessment provided recommendations for the wall heat flux that would be expected from a loss of vacuum and detailed an appropriate method to use in calculating the maximum pressure that would occur in a loss of vacuum event. This method involved building a detailed supercritical helium compressible flow thermal/fluid model of the vent stack and exercising the model over the appropriate range of parameters. The experimenters designing science instruments for SOFIA are not experts in compressible supercritical flows and do not generally have access to the thermal/fluid modeling packages that are required to build detailed models of the vent stacks. Therefore, the SOFIA Program engaged the NESC to develop a simplified methodology to estimate the maximum pressure in a liquid helium dewar after the loss of vacuum insulation. The method would allow the university-based science instrument development teams to conservatively determine the cryostat's vent neck sizing during preliminary design of new SOFIA Science Instruments. This report details the development of the simplified method, the method itself, and the limits of its applicability. The simplified methodology provides an estimate of the dewar pressure after a loss of vacuum insulation that can be used for the initial design of the liquid helium dewar vent stacks. However, since it is not an exact tool, final verification of the dewar pressure vessel design requires a complete, detailed real fluid compressible flow model of the vent stack. The wall heat flux resulting from a loss of vacuum insulation increases the dewar pressure, which actuates the pressure relief mechanism and results in high-speed flow through the dewar vent stack. At high pressures, the flow can be choked at the vent stack inlet, at the exit, or at an intermediate transition or restriction. During previous SOFIA analyses, it was observed that there was generally a readily identifiable section of the vent stack that would limit the flow – e.g., a small diameter entrance or an orifice. It was also found that when the supercritical helium was approximated as an ideal gas at the dewar condition, the calculated mass flow rate based on choking at the limiting entrance or transition was less than the mass flow rate calculated using the detailed real fluid model2. Using this lower mass flow rate would yield a conservative prediction of the dewar’s wall heat flux capability. The simplified method of the current work was developed by building on this observation.

Ungar, Eugene K.↗

Thermochemically-Closed Sonic-Flow Inversion for Enthalpy and Temperature in Multispecies Arc-Jet Flows

A thermochemically-closed sonic-flow inversion framework (TSIF) is developed to infer bulk enthalpy and total temperature upstream of a choked nozzle in arc-jet flows. The formulation recasts a pressure-rise total enthalpy quantification technique as an inverse problem in characteristic-velocity c * space using measured mass flow rate, upstream total pressure, gas composition, and nozzle throat geometry as inputs. Unlike calorimetric energy-balance approaches or optical diagnostics, the method relies primarily on routinely measured facility quantities combined with explicit thermochemical closure. Thermochemical states are obtained using NASA’s open-source Chemical Equilibrium with Applications (CEA) code, enabling construction of a chemistry-consistent relation between characteristic velocity, total enthalpy, and total temperature under equilibrium or frozen assumptions. A discharge coefficient is self-calibrated using cold-flow (arc-off) operation data and applied to hot-flow (arc-on) measurements, enabling upstream losses to be accounted for without empirical correlations. The framework is applied to air, N 2 , and CO 2 –N 2 arc-jet flows and demonstrates expected trends for the inferred thermochemical states as function of arc power, specific energy input, mass-flow, heater configuration, and test gas. In the air limit, under equilibrium assumptions, the method recovers the classical high-enthalpy asymptotic correlation of Winovich with a mean residual of 4.4%, demonstrating compatibility with established sonic-flow scaling, while extending applicability to arbitrary multi-species mixtures and non-equilibrium chemistry. The framework provides a mixture-flexible methodology for determining bulk thermochemical states in modern arc-jet environments using routine facility pressure, mass-flow, gas-composition, and nozzle-geometry information together with a cold-flow calibration.

stagnation heat flux↗

Calibrating the Helium Pressurization System for the Space Shuttle Liquid-Hydrogen Tank

Analysis of the results from the STS-114 tanking tests and subsequent launch called into question existing thermal and mass models of helium pressurization of the liquid hydrogen tank. This hydrogen tank, which makes up the bottom two-thirds of the External Tank, is pressurized prior to launch to avoid cavitation in the Shuttle Main Engine pumps. At about 2 minutes prior to launch, the main vent valve is closed, and pressurized helium flows into the tank ullage space to achieve set point pressure. As the helium gas cools, its pressure drops, calling for additional helium. Subsequent helium flows are provided in short, timed pulses. The number of pulses is taken as a rough leak indicator. An analysis of thermal models by Marshall Space Flight Center showed considerable uncertainty in the pressure-versus-time behavior of the helium ullage space and the ability to predict the number of pulses normally expected. Kennedy Space Center proposed to calibrate the dime-sized orifice, which together with valves, controls the helium flow quantity (Figure 1). Pressure and temperature sensors were installed to provide upstream and downstream measurements necessary to compute flow rate based on the orifice discharge coefficient. An assessment of flow testing with helium indicated an extremely costly use of this critical resource. In order to reduce costs, we proposed removing the orifices from each Mobile Launcher Platform (MLP) and asking Colorado Engineering Experiment Station Inc. (CEESI) to calibrate the flow. CEESI has a high-pressure air flow system with traceable flow meters capable of handling the large flow rates. However, literature research indicated that square-edged orifices of small diameters often exhibit significant hysteresis and nonrepeatability in the vicinity of choked or sonic flow. Fortunately, the MLP orifices behaved relatively well in testing (Figure 2). Using curve fitting of the air-flow data, in conjunction with ASME orifice modeling equations, a method of relating the helium mass flow to measured air flow data was obtained. This analysis showed that the highest uncertainty in flow occurred in the vicinity of the choking pressure ratio, as would be expected. In addition, analysis of typical flow pulses showed that most of the helium flow occurred either well below or well above this uncertain area. The final result is the ability to provide postlaunch estimates of helium mass flows that are within 1.5 percent of the actual value.

Source record↗

Transient Simulation of Pressure Oscillations in the Fuel Feedline of the Fastrac Engine Thrust Chamber

During mainstage testing of the 60,000 lbf thrust Fastrac thrust chamber at MSFC's Test Stand 116 (TS 116), sustained, large amplitude oscillations near 530 Hz were observed in the pressure data. These oscillations were detected both in the RP-1 feedline, downstream of the cavitating venturi, and in the combustion chamber. The driver of the instability is believed to be feedline excitation driven by either periodic cavity collapse at the exit of the cavitating venturi or combustion instability. In covitating venturi, static pressure drops as the flow passes through a constriction resembling a converging-diverging nozzle until the vapor pressure is reached. At the venturi throat, the flow is essentially choked, which is why these devices are typically used for mass flow rate control and disturbance isolation. Typically, a total pressure drop of 15% or more across the venturi is required for cavitation. For much larger pressure differentials, unstable cavities can form and subsequently collapse downstream of the throat. Although the disturbances generated by cavitating venturis is generally considered to be broad-band, this type of phenomena could generate periodic behavior capable of exciting the feedline. An excitation brought about by combustion instability would result from the coupling of a combustion chamber acoustic mode and a feedline resonance frequency. This type of coupling is referred to as "buzz" and is not uncommon for engines in this thrust range.

Bullard, Brad↗