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Isopod (inverse Optimization And Design): Moose-based Application For Performing Inverse Optimization On Multiphysics Modeling And Simulation

ISOPOD (InverSe OPtimizatiOn and Design) will be a MOOSE (Multiphysics Object Oriented Simulation Environment)-based framework which will iteratively estimate the parameters by minimizing the difference between simulated and experimental observables. While inverse optimization has long been used for parameter estimation, the unique feature of ISOPOD is rapid solution of new inverse problems, leading to accelerated Research, Development and Demonstration (RD&D) for complex parameter estimation problems. This will be achieved by extending the software structure of MOOSE to inverse optimization, as well as building on the unique automatic differentiation feature of MOOSE.

Munday, LynnB↗

Improved Axisymmetric and High Temperature Material Structural Modeling in MOOSE and NEML

This report describes improvements made to the solid mechanics formulation in the MOOSE open source finite element simulation environment and the open source Nuclear Engineering Material model Library (NEML) for mechanical constitutive models. The focus of these improvements is to improve the usability and performance of simulations involving one or both pieces of software. Specifically, this work completes a new system for solid mechanics simulations in the MOOSE ecosystem providing exact linearizations and optimal (quadratic) convergence, for a variety of coordinate systems and material types, including large deformation simulations. This work then provides users a framework to build highly efficient mechanical simulations of structures or materials or to couple in additional MOOSE physics modules to build complex, scalable multiphysics simulations.

36 MATERIALS SCIENCE↗

AI-based design of a nuclear reactor core

The authors developed an artificial intelligence (AI)-based algorithm for the design and optimization of a nuclear reactor core based on a flexible geometry and demonstrated a 3× improvement in the selected performance metric: temperature peaking factor. The rapid development of advanced, and specifically, additive manufacturing (3-D printing) and its introduction into advanced nuclear core design through the Transformational Challenge Reactor program have presented the opportunity to explore the arbitrary geometry design of nuclear-heated structures. The primary challenge is that the arbitrary geometry design space is vast and requires the computational evaluation of many candidate designs, and the multiphysics simulation of nuclear systems is very time-intensive. Therefore, the authors developed a machine learning-based multiphysics emulator and evaluated thousands of candidate geometries on Summit, Oak Ridge National Laboratory’s leadership class supercomputer. The results presented in this work demonstrate temperature distribution smoothing in a nuclear reactor core through the manipulation of the geometry, which is traditionally achieved in light water reactors through variable assembly loading in the axial direction and fuel shuffling during refueling in the radial direction. The conclusions discuss the future implications for nuclear systems design with arbitrary geometry and the potential for AI-based autonomous design algorithms.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Use of Neutron Flux Calculated by Shift in a Grizzly Reactor Pressure Vessel Fracture Simulation

The reactor pressure vessel (RPV) plays the critical role of containing the reactor and coolant in a light water reactor nuclear power plant, and must be able to safely perform this function under a variety of normal and off-normal transient loading conditions. The RPV is subjected to harsh environmental conditions (elevated temperature and high neutron flux) whenever the plant is operating, which leads to embrittlement of the steel over time. RPVs contain populations of flaws introduced during the manufacturing process, and the primary safety concern is that during a transient event, a fracture could initiate at the site of one of these flaws and lead to rupture of the RPV. RPVs are very rugged structures, and the probability of this occurring is very low, but as the RPV's steel becomes embrittled over time, its resistance to fracture decreases and this becomes more likely. Assessing the likelihood of RPV fracture during a transient event involves performing a probabilistic fracture mechanics analysis, in which random sampling procedures are used to assess the probability of fracture of a population of flaws. Grizzly offers unique capabilities for modeling the RPV using 1D, 2D, or 3D representations, taking advantage of parallel computing for this type of analysis. One of the important inputs to Grizzly is the spatial distribution of the neutron fluence, which has a large impact on the material embrittlement, and should thus be characterized as accurately as possible. The VERA core simulator developed by the CASL program takes advantage of high performance computing resources to perform high-fidelity multiphysics simulations of reactor physics, including the effects of neutron transport, fuel performance, and thermal hydraulics. Recently a capability was developed to also evaluate neutron fluxes away from the reactor core through the Shift code. This allows for a detailed 3D map of the spatial variation of the fluence in components such as the RPV to be computed, which is ideal for use with Grizzly. This report documents a procedure developed to use the fluences computed in Shift in a Grizzly simulation, which allows for improved realisim in the prediction of the effects of environmental exposure on propensity for reactor pressure vessel fracture. This capability demonstrated on RPVs with multiple types of configurations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Butterfly valve performance factors using the multiphysics object oriented simulation environment

Butterfly valves are typically used in nuclear reactors to control incompressible fluid flow with high inlet velocities. Performance factors for butterfly valves include the pressure drop across the valve and the loss coefficient from which hydrodynamic torque and flow coefficients can be computed. This work explores a computational fluid dynamics approach for butterfly valve performance factors using the open-source Multiphysics Object Oriented Simulation Environment (MOOSE) framework. While MOOSE is often used in the nuclear energy modeling and simulation community for simulations ranging from fuel characterization to heat pipe simulation, this work employs the MOOSE open-source Navier–Stokes solver capability for simulating butterfly valve performance factors and compares those to experimentally measured results from the Advanced Test Reactor at Idaho National Laboratory at Reynolds numbers in the order of 10 6 for the partially opened configuration. The MOOSE framework results are compared against experimentally measured butterfly valve performance factors across five valve opening angles using meshes with order 10 4 – 10 5 elements. This validation serves to enable MOOSE-based multiphysics simulations incorporating the open-source Navier–Stokes module.

97 - MATHEMATICS AND COMPUTING↗

The Multiphysics on Advanced Platforms Project

In 2015, the Lawrence Livermore National Laboratory started development of next-generation multiphysics simulation capabilities for the National Nuclear Security Administration under the Advanced Technologies Development and Mitigation (ATDM) element of the Advanced Simulation and Computing program in collaboration with the Exascale Computing Project (ECP). A key driver for this effort across the NNSA tri-lab was the emergence of advanced high performance computing (HPC) architectures based on heterogeneous compute capabilities, including GPU based systems, as part of the national drive toward exascale computing platforms at multiple Department of Energy (DOE) facilities. Developing a multiphysics code capable of meeting the various simulation needs of the NNSA as defined by the current generation of integrated codes (or ICs), initially developed as part of the Accelerated Strategic Computing Initiative (ASCI) program beginning in 1996, and able to scale to the current 100 petaflop class pre-exascale systems, as well the forthcoming exaflop class computers, is a daunting challenge. To accomplish this ambitious goal, LLNL has embraced two key themes: use of high-order numerical methods and a modular approach to code development. The LLNL next generation effort is organized under the Multi-Physics on Advanced Platforms Project (MAPP). A foundational component of MAPP is the Axom computer science (CS) toolkit which provides infrastructure for the development of modular, performance portable, multi-physics application codes. MARBL is a next-generation application code built on the Axom base to address the modeling needs of the high energy density physics (HEDP) community for simulating high-explosive, magnetic or laser driven experiments such as inertial confinement fusion (ICF), pulsed-power magneto-hydrodynamics (MHD), equation of state (EOS) and material strength studies as part of the NNSA’s stockpile stewardship program (SSP).

97 MATHEMATICS AND COMPUTING↗

Effect of Clad Fast Neutron Flux Distribution on Quarter-Core Fuel Performance Calculations with BISON

As part of the Consortium for Advanced Simulation of Light Water Reactors (CASL), the Virtual Environment for Reactor Applications (VERA) is being developed to provide high-fidelity multiphysics simulations of nuclear reactor cores. Over the past year, a one-way coupling capability has been developed, taking power and temperature data from MPACT/CTF calculations and running standalone BISON fuel rod cases. This has allowed CASL contributors to gain insight into the fuel performance characteristics while a more tightly coupled methodology between MPACT, CTF, and BISON has been under development. Many of the initial analyses have focused on the Watts Bar Unit 1 core using a fast flux factor—the default approach—which defines the clad fast flux as a linear function of the local linear heat rate. While this approach is more valid when considering single rod cases in isolation, in larger problems such as full-sized reactors, the local linear heat rate does not directly correlate to the clad fast neutron flux. For example, variations in assembly enrichment can lead to larger neutron fluxes in neighboring assemblies that may be at lower enrichment and power. Similarly, considering axial effects, spacer grids suppress power locally, but the fast neutron flux is significantly less affected, and the approach can lead to an underestimation of the fast neutron flux at that time. A poor estimation of the clad fast flux values can affect the clad creep rate, fuel-clad gap, and clad stresses. Additionally, the fast flux factor has been considered constant throughout the life of the rod. As the cycle progresses, the spectrum will harden as burnable absorbers and 235U deplete, so the fast flux would be expected to increase as the spectrum hardens. The effect on quantities of interest are highlighted for the first cycle of the Watts Bar Unit 1 core, comparing the results from an explicit clad fast flux representation from MPACT to the constant fast flux factor approach used in previous analyses. Future work will consider multicycle effects to assess the impact at higher burnups.

Stimpson, Shane G.↗

Flexible Spatial Partitions in MPACT Through Module-Based Data Passing

As part of the Consortium for Advanced Simulation of Light Water Reactors (CASL), the Virtual Environment for Reactor Applications (VERA) is being developed to provide high-fidelity multiphysics simulations of nuclear reactor cores. The MPACT code being developed collaboratively by Oak Ridge National Laboratory and the University of Michigan is the primary deterministic neutron transport solver available within VERA. MPACT employs the 2D/1D method to solve 3D problems using 2D method of characteristics (MOC) radial transport solvers with 1D nodal expansion method-based P3 (NEM-P3) axial transport solvers, which are coupled using axial and radial transverse leakages. A 3D coarse mesh finite difference (CMFD) solver is used to provide accelerated convergence and stability. Quarter-core problems in MPACT are typically run on moderately sized clusters ({approx}500-10,000 cores). As such, it relies heavily on spatial decomposition, both radially and axially, using MPI data communication along spatial domain boundaries to pass angular flux boundary condition and neighboring data. The initial spatial decomposition strategy implemented into MPACT overlaid a Cartesian grid over the core to form the domain boundaries. With this approach, a single buffer spanning across the entire boundary between two spatial domains is passed to a domain's neighbor. Additionally, only one neighboring domain index was allowed in each direction. For example, the entire eastern boundary of a domain must be the entire western boundary of the corresponding neighbour's domain. This implementation helped to execute cases on several thousand cores, where substantial radial decomposition was used. The default for several years was to use assembly decomposition, which yielded 73 radial partitions in the Watts Bar Unit 1 (WBN1) models being analyzed. However, as CASL formed stronger connections with industry partners, there was a strong push to allow MPACT to run on fewer cores, preferably in the 500-1,000 core range. Such cases require much less radial decomposition, typically with 8-16 radial domains on each plane. Unfortunately, the previous decomposition strategy is very limited in its ability to yield well-balanced domains, and it does not permit partitions with an arbitrary number of domains, particularly with small numbers of radial domains (3, 5, 7, 11, 13, etc.). With these limitations, a more flexible approach that provided more even-load balancing was needed. The details of this new strategy are outlined here, along with insights to its advantages. The examples provided are for the WBN1 core, which has been the focus of several initial CASL analyses. It is worth noting that spatial decomposition strategies have been employed in many codes with focus on a number of different transport methodologies. The references cited are not exhaustive as this has been very important research topic across many areas.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Demonstration of Load-Follow Operations with Standalone BISON through VERA

As part of the Consortium for Advanced Simulation of Light Water Reactors (CASL), the Virtual Environment for Reactor Applications (VERA) is being developed to provide high-fidelity multiphysics simulations of nuclear reactor cores. VERA contains a number of single physics packages that are coupled together. MPACT is the primary deterministic neutron transport solver, CTF provides thermal hydraulics solutions, and BISON - which is built off of the MOOSE framework - is used for fuel performance simulations. Over the past year, a standalone BISON capability has been developed using a one-way coupling between MPACT/CTF coupling calculations and BISON. This has allowed CASL contributors to gain insight into the fuel performance characteristics while a more tightly coupled methodology between MPACT, CTF, and BISON has been under development. The standalone capability has been used to simulate Watts Bar Unit 1 (WBN1) Cycles 1-3 and to screen for quantities of interest to pellet-clad interaction in Cycles 6-7. The simulation and screening results are presented here. CASL recently partnered with Exelon and the University of Illinois at Urbana Champaign (UIUC) to begin simulating some of Exelon's plants, with particular focus on load-follow operations. In such operations, the power output from the plant will vary based on the demand or anticipated demand at the time. For example, demand is much lower late at night than during the day when people are awake, so it operating the plant at lower power in the evenings could be advantageous. Historically, nuclear power generation has been among the cheapest sources of energy, so most plants in the United States have been operated at full power except for outages and various small scale events. However, in the current economic climate, priorities have changed. A number of questions arise when load-follow operations are considered, particularly with respect to VERA's tools and capabilities. Can the coupled neutronics and thermal hydraulics simulations with MPACT and CTF perform well without substantial convergence issues? Can BISON handle the somewhat rapid power changes present with load-follow? Will clad hoop stresses be alarmingly high as a result of these power changes? This work addresses these questions and demonstrates operations to assess feasibility and robustness before Exelon and UIUC proceed with their simulations using VERA. To demonstrate load-follow capability, two test problems were developed. The first is a single rod that experiences nominal operations during Cycle 1, and then it simulates 18 months of representative load-follow operations in Cycle 2. This single-rod case was used to test the robustness of MPACT, CTF, and BISON on a typical rod. The second problem is a quarter-core model based on WBN1, Cycle 3, with a single month of load-follow operations inserted into the middle of the cycle. This provides better understanding of the stresses to the clad during the numerous power changes. Sections of this article are adapted from the original, full technical report on this capability.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Implementation of the Windowed Multipole Method in Shift

The windowed multipole (WMP) method has been implemented in the Shift Monte Carlo (MC) radiation transport code with support for both CPU and GPU execution. With this method, small WMP data libraries (~100 MB) can be used to accurately Doppler broaden cross sections to arbitrary temperatures “on the fly” during an MC simulation. This approach yields significant memory savings relative to traditional methods, making it ideal for high-fidelity analysis such as coupled multiphysics simulations. This document provides the exact forms of the WMP equations used by Shift, as well as a detailed description of the structure of WMP HDF5 data files provided by the Massachusetts Institute of Technology (MIT). The Shift implementation has been validated against the OpenMC radiation transport code, with excellent agreement demonstrated for 70 nuclides across an operative range of temperatures. CPU and GPU performance testing using a small module reactor (SMR) problem demonstrated that this method decreases the neutron tracking rate by a factor of ~2 on the Summitdev machine. A new set of WMP data being developed in-house will employ novel methods to improve tracking rates.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Carbon Capture Multidisciplinary Simulation CenterTrilab Support Team Fall Meeting 2018 Report

The TST continues to be very impressed with the quality of work presented and the rapid progress made by the CCMSC on a highly complex multiphysics problem domain. The Center is gathering increasing expertise and experience in multiple areas likely to be of broad interest to DOE and the greater HPC community, particularly in the areas of programming models and DSLs, I/O, V&V/UQ, and visualization/data analytics. This year in particular saw very impressive results in their task graph algorithms, strong and weak scaling of their overall code, and sophistication of their physics models and V/UQ analysis and approach. The team was particularly impressed with the depth of engagement and quality of discussion at the V/UQ deep dive. There are very few organizations outside of NNSA doing multiphysics simulation at this level of accuracy, efficiency, scale and sophistication and DOE would be well-advised to actively work to maintain a close collaborative relationship with this team after the completion of the PSAAP II program if at all possible.

20 FOSSIL-FUELED POWER PLANTS↗

VERA BWR progression problems

During the first phase of the Consortium for Advanced Simulation of Light Water Reactors (CASL) program, the Virtual Environment for Reactor Applications (VERA) was developed with a focus on capabilities for high-fidelity, multiphysics simulation of pressurized water reactors (PWRs). During this development effort, a set of progression problems was created ranging from smaller pin cell calculations to larger 3D full-core calculations. These progression problems helped to guide the development of the software and served as benchmarks against which to test VERA. Since 2019, efforts have been made to extend the capabilities of VERA to model boiling water reactors (BWRs). Because BWR simulations come with many unique challenges, a set of BWR progression problems was developed to aid in this new effort. The BWR progression problems range from 2D lattice calculations to 3D mini-core problems, and reference neutronic solutions were computed using continuous-energy Monte Carlo codes. MPACT, one of the neutronics code in VERA, was benchmarked using the BWR progression problems. The code is capable of computing solutions to all problems. The eigenvalues computed by MPACT agree well with the Monte Carlo reference solutions. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Updates and Verifications of the PROTEUS Suite in FY19

In FY19 efforts were made on updating and verifying the PROTEUS suite in terms of depletion and fuel cycle capabilities, updated MSR capabilities, improving code usability, and supporting simulation of micro reactors. The fuel reloading and shuffling schemes as well as the built-in depletion solver were implemented to add the fuel cycle capability to PROTEUS-NODAL. PERSENT can run with PROTEUS-NODAL which now produce the CCCC interface files. The MSR simulation capability was further updated by making PROTEUS-NODAL coupled with SAM via the MOOSE wrapper. The high fidelity solvers of PROTEUS were updated to support the multiphysics simulation of SFRs and micro reactors. The coupled system of PROTEUS / FLUENT / ANLHTP was developed using Python-based external drivers, demonstrating the coupled simulation for small 3D test problems with heat pipe failure transients. In addition, the gamma transport capability was implemented to compute the detailed gamma distributions that determines the primary heat sources for the fuel assembly structure and non-fueled assemblies. Verification tests using fuel assembly and 2D core problems indicated very good agreement in heating distributions between PROTEUS and VARIANT / GAMSOR solutions. For user support, the NEAMS Workbench was updated to include PROTEUS-NODAL and further extended to handle PROTEUS-MOC for which the support of Workbench is limited, instead requiring the off-line generation of mesh files and corresponding cross section sets. The utility tools of PROTEUS were also updated to support users to model and simulate complicated and non-conventional geometry cores.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

A New Look at Historic CRAC 'Divergence' Experiments - Implications for a CAAS Minimum Accident of Concern

This paper examines power history parameters and results based on historic fissile solution criticality 'divergence' experiments (referenced here as Divergence Experiments) from the 1960's-70's' Consequences Radiologiques d'un Accident de Criticite' (CRAC) campaign. The results from specific Divergence Experiments have implications for an ANSI/ANS-8.3 (1997) Criticality Accident Alarm System (CAAS) Minimum Accident of Concern (MAC). Specifically, this paper examines select CRAC Divergence Experiments in conjunction with 'qualifying reactivity additions' for a MAC defined by an absolute time constraint. A previous paper presented at the 2011 International Conference on Nuclear Criticality (ICNC 2011) illustrated the differences in 'qualifying reactivity additions' above delayed critical (and below prompt) for a variety of MAC constructs. That paper was the first to examine delayed critical kinetics in greater detail over a range of process and MAC considerations. The ICNC2011 work did not consider an absolute MAC time constraint from the excursion onset and assumed an initial excursion power. That study evaluated MAC constructs based on 'relative time differences' between reaching a specific fission rate and total fissions. The work presented here thus picks up where the ICNC2011 study left off. The primary focus of this work provides simulated power histories for specific Divergence Experiments that served as a basis for justifying a MAC noted in ANS-8.3 Appendix A. This paper documents computational modeling and dynamic multiphysics simulation with known Divergence Experiment parameters for reactivity additions at, below, and above the reported terminal reactivity. The initial step considers replicating what could be a reasonable power history for the terminal reactivity addition to the extent the same peak power and total fissions are obtained over the total time considered. Power histories for all other reactivity additions are simulated by varying the input reactivity and solution heights for the same model. A relationship is obtained between reactivity addition and the time to reach specific MAC power and fission levels within a given time constraint (e.g. 60 s). The 'qualifying reactivity addition' is determined for the total MAC fissions within that time. This value is then compared to the historic terminal value (e.g. $0.33) or any other values (e.g. 'excess reactivity of only a few cents') noted in ANS-8.3 Appendix A. In general, calculated MAC power levels have ranged from 1.8 kW to 173 kW depending on material type and form, H/U, enrichment, critical volume, and dose response function. A minimum accident consideration noted a SHEBA experiment with an excess reactivity 7 cents above delayed critical (TD ∼110 s). This excursion provided an additional 10{sup 15} fissions after an undetermined buildup time resulting in a 'few times 10{sup 15} fissions'. ICNC 2011 LEU solutions calculations show 0.2 Gy in air corresponds to 1.4 x10{sup 16} fissions. Thus, while historically, 0.2 Gy has been loosely associated with 'several times 10{sup 15} fissions', in reality, the actual total fissions could be an order of magnitude larger, and the power associated with 0.2 Gy/min (7.5 kW) larger as well. The reactivity addition required to obtain the actual 0.2 Gy total fissions over 60 s could be much larger than considered. Another reason the qualifying reactivity level could be larger than previously noted, involves temperature reactivity feedback. Compensated reactivity results in a departure from a pure exponential power rise, increasing the doubling time (TD) as the excursion approaches peak power. Uncompensated reactivity additions and constant TD have been traditionally assumed for a pure exponential power rise through the kW range to determine either total MAC fissions, power, or arrival time to these values.

42 ENGINEERING↗

Validation of Numerical Tools for Calculating Reactivity Feedback in Sodium Fast Reactors Using SEFOR Experimental Data

The Southwest Experimental Fast Oxide Reactor (SEFOR) was an experimental sodium-cooled fast breeder reactor operated from 1969 to 1972 with experiments designed to measure Doppler reactivity feedback in a wide temperature range from around 350 °F to temperatures approaching the melting point of mixed oxide fuel of around 5000 °F, providing valuable data for code validations. Co-supported by the Department of Energy (DOE) Fast Reactor Program (FRP) and the DOE Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, the SEFOR benchmark project focused on using the experimental data to validate numerical tools that are used in industry and academia to design and license sodium-cooled fast reactors (SFRs). By the end of FY-25, substantial progress was achieved in the SEFOR benchmark study. A variety of numerical tools commonly used for modeling SFRs were applied to develop models for SEFOR core configurations I-D, I-E, I-I, and I-J. These included Monte Carlo codes such as MCNP, Serpent, and Shift; deterministic codes such as the legacy Argonne Reactor Computation (ARC) suite and the high-fidelity NEAMS code Griffin; and the system analysis code SAS4A/SASSYS-1 (SAS). Using these models, both SEFOR zero-power experiments and power-ascending tests were successfully simulated. Comparisons were performed against experimental measurements of core criticalities, reflector worth, kinetics parameters (Λ/βeff), isothermal reactivity feedback (from 350 °F to 760 °F at zero power), and power-ascending reactivity feedback (as power increased from 0.4 MW to 17 MW). In general, these comparisons demonstrated very good agreement between numerical results and experimental data. In Fiscal Year 26 (FY-26), the SEFOR benchmark project will continue to address the modeling issues identified in FY-25. Effort will focus on the simulation of reactivity insertion transients in SEFOR core II using the ARC/SAS model. Future work will also focus on incorporating BISON into the SEFOR core modeling process to enable the first Multiphysics simulations of the isothermal tests based on the MOOSE framework.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Data Compilation and Analysis from the Sirius-1 Experiment at TREAT for Transient Simulation Validation

This report assembles comprehensive data from the Sirius-1 experiment conducted by Idaho National Laboratory in collaboration with the National Aeronautics and Space Administration. The primary goal is to provide a robust data set that external users can utilize for the validation of computational methods for transient multiphysics simulations. By compiling all relevant data, including experiment design calculations, detailed engineering drawings for the experiment and data from reactor and fuel specimen measurement, this report is intended to serves as a reference for researchers and engineers working on the development and validation of computational models for transient nuclear behavior.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗

Multiphysics and Multiscale Simulation Methods for Electromagnetic Energy Assisted Fossil Fuel to Hydrogen Conversion (Final Scientific/Technical Report)

This report summarizes the technical accomplishments of the four-year research project “Multiphysics and Multiscale Simulation Methods for Electromagnetic Energy Assisted Fossil Fuel to Hydrogen Conversion” (Award No. DE-FE0032092), conducted at Howard University and the University of Houston (subawardee) from September 2021 to August 2025. The project successfully achieved all four major objectives: 1. 3D Structural Characterization – Developed 3D optical imaging and mechanical sectioning methods to characterize catalyst distribution and support morphology in nickel foam substrates. Successfully reconstructed 3D geometries and imported them into COMSOL Multiphysics for electromagnetic simulations. 2. EM Hotspot Simulation – Created all-frequency stable electromagnetic formulations and 3D nodal discontinuous Galerkin (NDG) methods for coupled electromagnetic-thermal-fluid problems in multiscale catalytic media. Demonstrated stable solutions from DC to microwave frequencies. 3. Multiphysics Coupling – Developed multiscale simulation methods coupling FEM electromagnetic solvers with thermal transport equations. Reactive molecular dynamics (ReaxFF MD) simulations were performed to investigate catalytic reaction mechanisms at the atomistic level. Demonstrated electromagnetic-thermal co-simulation capabilities for porous catalyst structures. 4. System Optimization – Designed and optimized EM-assisted catalytic systems using nickel foam and carbon foam structures, demonstrating significant temperature increases due to microwave heating. Observed and characterized plasma generation in carbon fiber catalysts. Investigated multiple reaction chamber geometries for improved microwave energy deposition. The project produced significant scientific contributions including 15+ peer-reviewed publications, trained multiple Ph.D. students and undergraduate researchers, and advanced the understanding of microwave-assisted hydrogen production from fossil fuels.

08 HYDROGEN↗

Micro Reactor Simulation Using the PROTEUS Suite in FY19

Two micro reactor cores were simulated using the MOC solver of PROTEUS: MegaPower for a heat pipe micro reactor and Holos-Quad for a high-temperature gas-cooled micro reactor. Verification of PROTEUS standalone was performed by simulating 2D and 3D core benchmark problems developed based on MegaPower and Holos-Quad. Simulation results indicated that PROTEUS successfully modelled 2D and 3D cores of the MegaPower and Holos-Quad micro reactors and PROTEUS eigenvalues agreed well with the SERPENT Monte Carlo solutions. For a heat pipe cooled micro reactor, multiphysics simulations were performed using PROTEUS / FLUENT / ANLHTP. The coupling system of the three codes were developed using Python-based drivers, which exchange the data (power, temperature, and heat rate) required for the coupling and control the boundary conditions of FLUENT and ANLHTP. The coupled system was qualitatively verified using a 3D unit assembly problem composed of six fuel rods and seven heat pipes, which was developed based on the MegaPower compositions. The steady-state problem was solved using FLUENT / ANLHTP with given asymmetric fuel powers, demonstrating the reasonable convergence of temperatures of 7 heat pipes. Transient simulations were also performed by making one out of 7 heat pipes fail. For the transient, the coupled system of PROTEUS / FLUENT / ANLHTP demonstrated reasonable changes of total power and heat pipe temperatures with time, accounting for temperature feedback effects. In this simulation, no effect of structural change was accounted for, which will be performed using ANSYS-mechanical in future along with further verification with larger or whole-core 3D problems.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗