Development of uniform and predictable battery materials for nickel-cadmium aerospace cells Quarterly report, 8 Dec. 1969 - 7 Mar. 1970
Analysis of methods for battery plate impregnation for nickel cadmium aerospace cells
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Modified NASA standard nickel-cadmium cell designs
The experimental design, parameters, and testing of a modified NASA standard nickel-cadmium cell are discussed. Modifications regarding positive plate loading levels and nickel attack levels, loading levels for the negative plates, interelectrode spacing, and the positive electrode impregnation process are addressed.
Manzo, Michelle A.↗
Optimized Selective Coatings for Solar Collectors
The spectral reflectance properties of black nickel electroplated over stainless steel and of black copper produced by oxidation of copper sheet were measured for various plating times of black nickel and for various lengths of time of oxidation of the copper sheet, and compared to black chrome over nickel and to converted zinc. It was determined that there was an optimum time for both plating of black nickel and for the oxidation of copper black. At this time the solar selective properties show high absorptance in the solar spectrum and low emittance in the infrared. The conditions are compared for production of optimum optical properties for black nickel, black copper, black chrome, and two black zinc conversions which at the same conditions had absorptances of 0.84, 0.90, 0.95, 0.84, and 0.92, respectively, and emittances of 0.18, 0.08, 0.09, 0.10, and 0.08, respectively.
Mcdonald, G.↗
Refinement in black chrome for use as a solar selective coating
Black chrome is significant as a solar selective coating because the current extensive use of black chrome in the electroplating industry as a durable decorative finish makes black chrome widely available on a commercial scale and potentially low in cost as a solar selective coating. Black-chrome deposits were modified by underplating with dull nickel or by being plated on rough surfaces. Both of these procedures increased the visible absorptance. There was no change in the infrared reflectance for the dull-nickel - black-chrome combination from that reported for the bright-nickel - black-chrome combination. However, the bright-nickel - black-chrome coating plated on rough surfaces indicated a slight decrease in infrared reflectance. As integrated over the solar spectrum for air mass 2, the reflectance of the dull-nickel - black-chrome coating was 0.077, of the bright-nickel - black-chrome coating plated on a 0.75-micron (30-microinch) surface was 0.070, of the bright-nickel - black-chrome coating plated on a 2.5 micron (100-microinch) surface was 0.064. The corresponding values for the bright-nickel - black-chrome coating on a 0.0125-micron (0.5-microinch) surface, two samples of black nickel, and two samples of Nextrel black paint were 0.132, 0.123, 0.133, and 0.033, respectively.
Mcdonald, G. E.↗
A Flexible Alignment Fixture for the Fabrication of Replication Mandrels
NASA uses precision diamond turning technology to fabricate replication mandrels for its X-ray Calibration Facility (XRCF) optics. The XRCF optics are tubular, and the internal surface contains a parabolic profile over the first section and a hyperbolic profile over the last. The optic is fabricated by depositing layers of gold and nickel on to the replication mandrel and then separating it from the mandrel. Since the mandrel serves as a replication form, it must contain the inverse image of the surface. The difficulty in aligning the mandrel comes from the fabrication steps which it undergoes. The mandrel is rough machined and heat treated prior to diamond turning. After diamond turning, silicon rubber separators which are undercut in radius by 3 mm (0.12 in.) are inserted between the two end caps of the mandrel to allow the plating to wrap around the ends (to prevent flaking). The mandrel is then plated with a nickel-phosphor alloy using an electroless nickel process. At this point, the separators are removed and the mandrel is reassembled for the final cut on the DTM. The mandrel is measured for profile and finish, and polished to achieve an acceptable surface finish. Wrapping the plating around the edges helps to prevent flaking, but it also destroys the alignment surfaces between the parts of the mandrel that insure that the axes of the parts are coincident. Several mandrels have been realigned by trial-and-error methods, consuming significant amounts of setup time. When the mandrel studied in this paper was reassembled, multiple efforts resulted in a minimum radial error motion of 100 microns. Since 50 microns of nickel plating was to be removed, and a minimum plating thickness of 25 microns was to remain on the part, the radial error motion had to be reduced to less than 25 microns. The mandrel was therefore not usable in its current state.
Cuttino, James F.↗
NOAA 26.5 Ah LEO characterization test
The General Electric (GE) 26.5 Ah NOAA-G flight nickel-cadmium cells were obtained from RCA-Astro Electronics to undergo performance characterization testing at the Goddard Space Flight Center (GSFC). This lot of cells was manufactured with passivated positive plate, to control nickel structure attack duing active material impregnation, and less electrolyte than normal (less than 3cc/Ah). The cells were tested in a parametric low Earth orbit (LEO) cycling regime that was previously used to test and characterize standard 50 Ah cells. Life cycle testing at the Naval Weapons Support Center (NWSC), in Crane, followed. The results of the test showed nominal performance in comparison with previous test data on the standard 50. Life cycle testing in the NOAA orbital regime is continuing at NWSC.
Morrow, G. W.↗
Diffusion welding tool
Tool allows flat plate diffusion welding to be done in standard brazing furnace. Weld is achieved using high water pressure applied by hand-operated positive-displacement pump. Good welds have been obtained between nickel and nickel-base alloy plates at temperature of 1200 K and water pressure of 13.8 million N/sq m.
Milam, T. B.↗
Nickel cobalt phosphorous low stress electroplating
An electrolytic plating process is provided for electrodepositing a nickel or nickel cobalt alloy which contains at least about 2% to 25% by atomic volume of phosphorous. The process solutions contains nickel and optionally cobalt sulfate, hypophosphorous acid or a salt thereof, boric acid or a salt thereof, a monodentate organic acid or a salt thereof, and a multidentate organic acid or a salt thereof. The pH of the plating bath is from about 3.0 to about 4.5. An electroplating process is also provided which includes electroplating from the bath a nickel or nickel cobalt phosphorous alloy. This process can achieve a deposit with high microyield of at least about 84 kg/mm.sup.2 (120 ksi) and a density lower than pure nickel of about 8.0 gm/cc. This process can be used to plate a deposit of essentially zero stress at plating temperatures from ambient to 70.degree. C.
Engelhaupt, Darell E.↗
Glass-bead peen plating
Peen plating of aluminum, copper, and nickel powders was investigated. Only aluminum was plated successfully within the range of peen plating conditions studied. Optimum plating conditions for aluminum were found to be: (1) bead/powder mixture containing 25 to 35% powder by weight, (2) peening intensity of 0.007A as measured by Almen strip, and (3) glass impact bead diameter of at least 297 microns (0.0117 inches) for depositing-100 mesh aluminum powder. No extensive cleaning or substrate preparation is required beyond removing loose dirt or heavy oil.
Graves, J. R.↗
Efficient Hydrogen Delivery for Microbial Electrosynthesis via 3D-Printed Cathodes
The efficient delivery of electrochemically in situ produced H 2 can be a key advantage of microbial electrosynthesis over traditional gas fermentation. However, the technical details of how to supply large amounts of electric current per volume in a biocompatible manner remain unresolved. Here, we explored for the first time the flexibility of complex 3D-printed custom electrodes to fine tune H 2 delivery during microbial electrosynthesis. Using a model system for H 2 -mediated electromethanogenesis comprised of 3D fabricated carbon aerogel cathodes plated with nickel-molybdenum and Methanococcus maripaludis, we showed that novel 3D-printed cathodes facilitated sustained and efficient electromethanogenesis from electricity and CO 2 at an unprecedented volumetric production rate of 2.2 L CH4 /L catholyte /day and at a coulombic efficiency of 99%. Importantly, our experiments revealed that the efficiency of this process strongly depends on the current density. At identical total current supplied, larger surface area cathodes enabled higher methane production and minimized escape of H 2 . Specifically, low current density (<1 mA/cm 2 ) enabled by high surface area cathodes was found to be critical for fast start-up times of the microbial culture, stable steady state performance, and high coulombic efficiencies. Our data demonstrate that 3D-printing of electrodes presents a promising design tool to mitigate effects of bubble formation and local pH gradients within the boundary layer and, thus, resolve key critical limitations for in situ electron delivery in microbial electrosynthesis.
03 NATURAL GAS↗
Nickel/tin coating protects threaded fasteners in corrosive environment
Threaded fasteners used in corrosive environments are plated with electroless nickel and electroplated, over the nickel, with tin. This provides a corrosion-resistant coating for the fasteners.
Charles, J.↗
Two hundred-sixty-in.-dia motor feasibility demonstration program. Volume V - 260-SL MOTOR chamber and nozzle shell fabrication of 18 percent-nickel maraging steel. Appendix C - Material characterization reports Final phase report
Chemical composition and mechanical properties of nickel maraging steel plate, forged, and weld wire materials for 260 inch diameter motor chamber and nozzle shell
MECHANICAL PROPERTY↗
Development of uniform and predictable battery materials for nickel-cadmium aerospace cells Quarterly report, 8 Mar. - 7 Jun. 1970
Nickel plaque impregnation to form nickel-cadmium battery plates by nitrate conversion to hydroxides and Fleischer methods
Source record↗
Development of uniform and predictable battery materials for nickel-cadmium aerospace cells
Impregnation of nickel plaque to form nickel cadmium battery plates for aerospace applications
Source record↗
Adhesion and friction behavior of group 4 elements germanium, silicon, tin, and lead
Adhesion and friction studies were conducted with thin films of the group IV elements silicon, germanium, tin, and lead ion plated on the nickel (011) substrate. The mating surface was gold (111). Contacts were made for the elements in the clean state and with oxygen present. Adhesion and friction experiments were conducted at very light loads of 1 to 10 g. Sliding was at a speed of 0.7 mm/min. Friction results indicate that the more covalently bonded elements silicon and germanium exhibit lower adhesion and friction than the more metallic bonded tin and lead. The adhesion of gold to germanium was observed, and recrystallization of the transferred gold occurred. Plastic flow of germanium was seen with sliding. Oxygen reduced, but did not eliminate, the adhesion observed with germanium and silicon.
Buckley, D. H.↗
Diffraction grating transmission efficiencies for XUV and soft X rays
The manufacture and properties of a grating intended for extrasolar X-ray studies are described. The manufacturing process uses a split laser beam exposing an interference pattern on the photoresist-coated glass plated with a nickel parting layer. The grating, supporting structure, and mounting frame are electrodeposited on the nickel parting layer, and the final product is lifted from the glass substrate by selective etching of the nickel. A model was derived which relates the number of counts received in a given order m as a function of photon wavenumber. A 4-deg beam line was used to measure the efficiencies of gold transmission gratings for diffraction of X-rays in the range of 45 to 275 eV. The experimental results are in good agreement with model calculations.
Schnopper, H. W.↗
Experiments with diamond-turned metal X-ray mirrors
It is noted that the primary advantages of diamond turning technology for the fabrication of X-ray telescope mirrors is in the smoothness of the finished surface and the control of the position of the cutter afforded by the precision slides and computer-assisted positioners which form the surface. The paper summarizes the Caltech work in attempting to make Wolter Type I telescope mirrors using the diamond turning facilities at the Oak Ridge Y-12 laboratory. Attention is given to such factors as the use of aluminum with copper plating and electroless nickel coating. It is found that although the diamond turning capability of the Y-12 lab is capable of making good X-ray mirror contours, there are problems in the process which have limited the accuracy achieved by this technique.
Garmire, G. P.↗