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At least 163 records · Page 9

Model validation using CFD-grade experimental database for NGNP Reactor Cavity Cooling Systems with water and air

This project has been focused on the experimental and numerical investigations of the water-cooled and air-cooled Reactor Cavity Cooling System (RCCS) designs. At this aim, we have leveraged an existing experimental facility at the University of Wisconsin-Madison (UW), and we have designed and built a separate effect test facility at the University of Michigan. The experimental facility at UW has underwent several upgrades, including the installation of advanced instrumentation (i.e. wire-mesh sensors) built at the University of Michigan. These provides highresolution time-resolved measurements of the void-fraction distribution in the risers of the water-cooled RCCS facility. A phenomenological model has been developed to assess the water cooled RCCS system stability and determine the root cause behind the oscillatory behavior that occurs under normal two-phase operation. Testing under various perturbations to the water-cooled RCCS facility have resulted in changes in the stability of the integral system. In particular, the effects on stability of inlet orifices, water tank volume have and system pressure been investigated. MELCOR was used as a predictive tool when performing inlet orificing tests and was able to capture the Density Wave Oscillations (DWOs) that occurred upon reaching saturation in the risers. The experimental and numerical results have then been used to provide RCCS design recommendations. The experimental facility built at the University of Michigan was aimed at the investigation of mixing in the upper plenum of the air-cooled RCCS design. The facility has been equipped with state-of-theart high-resolution instrumentation to achieve so-called CFD grade experiments, that can be used for the validation of Computational Fluid Dynanmics (CFD) models, both RANS (Reynold-Averaged) and LES (Large Eddy Simulations). The effect of risers penetration in the upper plenum has been investigated as well.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Fluid Stratification Separate Effects Analysis, Testing and Benchmarking

High Temperature Gas Reactors (HTGRs) are positioned to disrupt local and global markets via their unique ability to produce carbon-free process heat, high efficiency power generation, and passively safe operational features. However, significant impediments still exist to delay deployment of this particular technology, including a lack of experimental data, verified code application, and lack of consensus with regards to severe accident progression. In particular, air ingress accidents represent a particular challenge to designers and engineers, as they represent low probability, but highly complex, accident scenarios. Including phenomena such as molecular diffusion, free convection, and complex heat and mass transfer paths, experimental and traceable data is essential to maturing the state of the industry. Therefore, this work presents an experimental investigation of the transition to natural convection in HTGR applications using the Stratified Flow Separate Effects Test Facility, housed at Oregon State University. In particular, this work will present data that challenges the assumption that molecular diffusion is a significant factor in this severe accident in the reference facility of the General Atomic 600 MW th Gas Turbine-Modular Helium Reactor (GT-MHR). Rather, experimentally produced data shows a statistically suggestive retardant effect of cross duct orientation, indicating that ingress mechanics may be fundamentally altered via facility geometry. Experimentally, this is achieved using a simplified cross duct that may be positioned in one of two ways so as to provide either horizontal or vertical access to the lower plenum area. Onset of natural convection (ONC) is measured using an oxygen sensor probe, immersed in the helium working fluid, so as to provide direct indication of air presence in the upper plenum. This document will present the doctoral dissertation produced by this work, along with its analysis, experimental data, observations, and conclusions, in addition to select documents that will highlight critical changes during the development process. Those documents will include the quality assurance plan, all subsequent change requests, and the engineering transfer from Harris Thermal in order to establish the most complete quality record possible.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

MCNP calculations concerning the UW 137 Cs release event (Final Report)

This document supersedes earlier reports (LA-UR-19-32358 and LA-UR-20-22216) that discussed MCNP-calculated conversion factors (count rate per unit activity per unit area) for collimated 2”x2” NaI detectors (Ludlum model 44-10 and Thermo model SPA3) in contact with duct and plenum walls. Specifically, for duct and plenum dimensions and construction details of interest to the University of Washington ¹³⁷Cs release event. This document also corrects some of the data presented in the earlier LA-UR reports.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Room Return Path Sensitivity

Standard practice for HVAC return design has evolved from running a dedicated return to each room with a supply, to systems with returns in more centrally located areas of the home with jump ducts, transfer grilles, or simply door undercuts used as return air pathways from isolated rooms. In these latter systems, hallways and stairwells act as large open ducts for conveying air back to a single (or sometimes multiple) central return. When partition doors to an isolated room are closed, the return airflow resistance goes up, significantly impacting airflow balance if an adequate relief pathway is not installed. Airflow imbalances can lead to comfort and building durability issues and increased envelope leakage. To combat this, some jurisdictions have requirements for return air pathways. The supply system topology–or layout–impacts the airflow balance stability in response to adjustments of return pathway resistances. Branching supply topologies typically have reduced static pressure after each split. The static pressure at the final split will be lower than the primary supply plenum. Because of this, if there is a restriction in a room’s return path, supply airflow will tend to redistribute to adjacent ducts at the end of the branch. A properly designed trunk and branch supply system can effectively equalize static pressure by reducing the cross sectional area after each takeoff . Maintaining static pressure within the trunk will reduce the system’s sensitivity to changes in return paths. However, in practice, it is difficult to design and time consuming to install a complex supply plenum. Velocity effects and poor takeoff placement also impact airflow balance. This report considers return systems in three main categories: distributed, with a return duct to each room; multiple central, with one return grille on each floor of a home; and single central, with a single return grille located near the air handling unit. Three supply categories are also considered: radial splitter box, trunk and branch, and home-run with all ducts connecting directly to a central manifold.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Validation of NEAMS Tools Using MSRE Data

This report documents the benchmarks developed and performed for the tools and codes developed under the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program utilizing the MSRE experiment data. There are three focus areas explored in this work: fuel evolution, CFD, and system transient analyses. Fuel depletion is important for MSR reactor physics and fuel cycle analysis. Fuel depletion capability is currently being developed in the Griffin reactor physics code. To support this, a benchmark problem is developed using the MSRE data and an existing depletion code with flowing fuel analysis functionality (ADDER) to validate this new capability in Griffin. The ADDER calculation is compared with the TRITON-MSR results as well as the MSRE experimental data. This benchmark can be directly used to verify and validate the Griffin fuel depletion capability in future years. For CFD simulation, the MSRE CAD model is obtained from the Copenhagen Atomics and a mesh is generated for the MSRE inlet plenum. The Nek5000 code will be employed to find the flow distribution in the MSRE inlet plenum based on the mesh generated. For system analysis, a simple benchmark problem for three types of MSR system transients is developed. The SAM and SPECTRA codes are used to solve the simple problem, and the results from the two codes agree well. The SAM code is also employed to obtain the frequency response of the MSRE system at the 5 and 8 MWt power levels. The results agree well with the experiment measurements. These verification and validation efforts gives SAM users more confidence in MSR system transient simulations using SAM. Lastly, the SAM-Griffin Multiphysics coupling work is initiated. A simple one-way coupling of evaluating the precursor drift effect on the MSRE k-eff is demonstrated. This preliminary coupling work serves as the basis for future more complex Multiphysics simulation and modelling.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Mercury Speciation During Vitrification of LAW

n this work, laboratory and engineering-scale tests were conducted that mimic the reactive environment of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) low activity waste (LAW) melter and off-gas system in order to assess the speciation of mercury at select points in the processing system. The experimental protocols, test equipment, feed materials used, and rationale for testing are detailed in the Test Plan for this work. Particular attention was paid to the amount and speciation of mercury in submerged bed scrubber (SBS) solutions, which are intended to be recycled back to the melter feed at the WTP. Results are presented from detailed mercury analysis of these solutions using Environmental Protection Agency (EPA) Method 1630 and modifications to this method for dimethyl mercury and methyl mercury as well as EPA Method 1631 and modifications to this method for total, dissolved, elemental, suspended, and ionic mercury. Testing was conducted in two separate sets of experiments: (1) One set of tests (crucible-scale furnace tests) that involved heating small batches of mercury-spiked melter feed in crucibles to determine the amount of mercury retained in the glass and the species of mercury in the exhaust gases; (2) A second set of tests (DM10 melter tests) was planned that involved creating LAW melter plenum gas compositions using the DM10 melter system, injecting mercury into the off-gas stream, and passing that stream though a reactor that simulates various plenum gas conditions. Operational issues led to the need to use one of the VSL DM100 melters in place of the planned DM10 melter for these tests. The speciation of mercury after exposure to those conditions was monitored. In both sets of tests, the exhaust gases were run through a scrubber that was intended to mimic the LAW SBS in order to determine how much of the mercury exiting the melter would be retained in the primary off-gas system fluids and in what form. After passing through the SBS, the exhaust stream was analyzed to determine particulate, ionic, elemental, and total mercury passing downstream of the SBS. In tests employing gases derived from the DM100 melter that were spiked with elemental mercury, the processing system provided gas temperatures and residence times that are representative of the WTP LAW vitrification system in order to assess the effect of those conditions on mercury speciation. The Decontamination Factor (DF) across the system in the tests with mercury-spiked DM100 melter exhaust was determined using the analytical data from EPA Method 30B (Fluegas Adsorption Mercury Speciation (FAMS TM )) exhaust samples and the amount of mercury detected in the SBS solutions. Mercury species used in melter feed crucible scale tests were divalent (chloride and iodide), monovalent (chloride and fluoride), and elemental mercury. Individual tests included only a single form of mercury in the feed. The results for total mercury mass balances in the crucible tests are also presented.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Assessment of Sodium Thermal Stratification Models Utilizing the TSTF Benchmark

As a result of certain transient scenarios, a thermally stratified layer of liquid sodium can develop in the bulk coolant volumes of a sodium-cooled fast reactor (SFR). In addition to the effects a stratification layer has on the temperature of the heat transport system, a stratification layer can also influence the transition to and establishment of natural circulation flow, which plays an important role in passive cooling and the inherent safety of a pool-type SFR. Therefore, the ability to accurately capture thermal stratification phenomena is important when demonstrating the safety basis of a pool-type SFR during transient sequences. The present work assesses various computational models with different fidelities in their ability to predict thermal stratification in the upper plenum of an SFR. Each computational model will be assessed using the data generated at the Thermal Stratification Test Facility (TSTF) located at the University of Wisconsin-Madison. Using measured flow rate and inlet temperature data, the measured temperature distributions of the tests are compared to the predictions of the lumped volume-based models in SAS4A/SASSYS-1, a 1D-based model in SAM, and a 3-D computational fluid dynamics (CFD) model using STAR-CCM+. The relative performance of the various computational methods is assessed with respect to key metrics such as bulk coolant temperature distribution and plenum exit temperature. A total of eight tests are analyzed, covering different combinations of flow rates (3 and 10 GPM) and upper internal structure (UIS) configurations (none, solid, porous, and open) The perfect mixing model of SAS4A/SASSYS-1 provides the highest accuracy when the flow rate is high and there is no UIS in the test vessel, as high flow rate injection promotes thermal mixing of the sodium in the test vessel. For most of the analyzed tests, the stratified volume model of SAS4A/SASSYS-1 is able to predict the delay in the outlet temperature drop and temperature distribution in the test vessel by a small number of layers to represent thermal stratification. However, the stratified volume model can only simulate a maximum of three temperature layers within a volume and when a layer approaches the elevation of the outlet, the predicted outlet temperature can demonstrate rapid, non-physical changes. The 1-D axial mixing model of SAM provides results that agree reasonably well with the measured data in the prediction of the temporal evolution of the outlet temperature with the exception of the case with a high flow rate and no UIS. The SAM 1-D model has a similar level of accuracy to CFD results when it comes to predicting the outlet temperature. CFD shows overall good agreement in predicting the temperature distribution in the test vessel and outlet temperature. As CFD can model the test vessel geometry in detail, it performs well in the cases of complex geometries such as tests that included a UIS and internal flow through the UIS resulting in active mixing of the coolant in the test vessel. Each of the models discussed in the present work has the potential to be useful during the various stages of reactor design, analysis, and licensing. The lumped-volume approach can be applied for fast turnaround safety calculations to obtain overall reactor behavior during transients. The 1-D models provide improved accuracy when stratification is expected for a relatively low increase in the computational cost. The CFD model can be utilized for confirmatory analysis of the 1-D model, when experimental measurements are not available.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Flow and Performance Characterization of Rotating Detonation Combustor Integrated with Various Convergent Nozzles

In this study, convergent nozzles of various area ratios (ARs) are used downstream of an annular rotating detonation combustor (RDC) to increase the operating pressure and approach sonic conditions at the nozzle throat. Reactant methane and oxygen-enriched air (67% [Formula: see text] and 33% [Formula: see text] by volume) are supplied in counterflow arrangement from two separate plenums located at the base of the RDC annulus. Based on experimentation, a total mass flow rate of [Formula: see text] was chosen to achieve stable, single-wave mode RDC operation for all test cases, allowing for one-to-one comparisons. The internal performance of the RDC was characterized by ion probes and pressure measurements (wall static and oscillating) in supply plenums and across different axial locations of the combustor. Particle image velocimetry (PIV) at 100 kHz was utilized to measure axial and circumferential velocity components within a two-dimensional region of interest located downstream of the converging nozzle exit. Results show higher internal performance of the RDC with increasing AR of the convergent nozzle. PIV measurement illustrated that the flow oscillation amplitudes decrease with an increasing AR of the converging nozzle. The exit flow contained significant nonuniformity and unsteadiness even with a converging nozzle of AR 2.0, indicating incomplete choking of the flow at the nozzle throat.

Engineering↗

Effects of Inlet Area Ratio on Operability of an Axial Air Inlet Rotating Detonation Combustor

This research presents the first results from a new Rotating Detonation Combustor (RDC) design with an axial air inlet and rear-facing angled fuel injection. This design features a variable air inlet that allows for the study of the effect of inlet area ratio on operation and to directly study the coupling between the air plenum and channel of the RDC while minimizing inlet pressure losses. This device maintains the same downstream channel configuration as those previously tested in our laboratory, which includes a 154 mm outer channel diameter and a constant area channel with a width of 7.6 mm. All tests were completed with a downstream hydrogen-air afterburner capable of flashing back in the channel to initiate detonation operation. Initial tests demonstrated successful operation at air mass flow rates from 160 to 770 g/s and equivalence ratios from 0.53 to 1.05 at multiple air inlet to channel area ratios, indicated that sensors installed within the air feed plenum are able to characterize the dynamic characteristics of waves within the detonation channel, and verified that the design goals for this configuration were achieved.

Shepard, Joshua↗

Intracore Natural Circulation Study in the High Temperature Test Facility

The development of the Modular High-Temperature Gas-Cooled Reactor is a significant milestone in advanced nuclear reactor technology. One of the concerns for the reactor’s safe operation is the effects of a loss-of-flow accident (LOFA) where the coolant circulators are tripped, and forced coolant flow through the core is lost. Depending on the steam generator placement, loop or intracore natural circulation develops to help transfer heat from the core to the reactor cavity, cooling system. This paper investigates the fundamental physical phenomena associated with intracore coolant natural circulation flow in a one-sixth Computational Fluid Dynamics (CFD) model of the Oregon State University High Temperature Test Facility (OSU HTTF) following a loss-of-flow accident transient. This study employs conjugate heat transfer and steady-state flow along with an SST k-ω turbulence model to characterize the phenomenon of core channel-to-channel natural convection. Previous studies have revealed the importance of complex flow distribution in the inlet and outlet plenums with the potential to generate hot coolant jets. For this reason, complete upper and lower plenum volumes are included in the analyzed computational domain. CFD results also include parametric studies performed for a mesh sensitivity analysis, generated using the STAR-CCM+ software. The resulting channel axial velocities and flow directions support the test facility scaling analysis and similarity group distortions calculation.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

High pressure real gas effects for helium and nitrogen

Critical flow factor is calculated that permits the isentropic mass-flow rate of the gases through critical flow nozzles to be calculated from plenum conditions. Results include nozzle throat velocity, compressibility factor, entropy, enthalpy, specific heat, and ratios of throat to plenum pressure, density, and temperature.

Johnson, R. C.↗

Molybdenum-UO2 cerment irradiation at 1145 K

Two molybdenum-UO2 cermet fuel pins were fission heated in a helium-cooled loop at a temperature of 1145 K and to a total burnup of 5.3 % of the U-235. After irradiation the fuel pins were measured to check dimensional stability, punctured at the plenums to determine fission gas release, and examined metallographically to determine the effect of irradiation. Burnup was determined in several sections of the fuel pin. The results of the postirradiation examination indicated: (1) There was no visible change in the fuel pins on irradiation under the above conditions. (2) The maximum swelling of the fuel pins was less than 1%. (3) There was no migration of UO2 and no visible interaction between the molybdenum and the UO2. (4) Approximately 12% of the fission gas formed was released from the cermet cone into the gas plenum.

Mcdonald, G.↗

Flow tests of a single fuel element coolant channel for a compact fast reactor for space power

Water flow tests were conducted on a single-fuel-element cooling channel for a nuclear concept to be used for space power. The tests established a method for measuring coolant flow rate which is applicable to water flow testing of a complete mockup of the reference reactor. The inlet plenum-to-outlet plenum pressure drop, which approximates the overall core pressure drop, was measured and correlated with flow rate. This information can be used for reactor coolant flow and heat transfer calculations. An analytical study of the flow characteristics was also conducted.

Springborn, R. H.↗

Laboratory hood design

A supply air hood is described that provides a curtain of clean air just outside of the hood surface for protection of the operator. The design consists of an overhead plenum which extends out from the hood with tapered sides extending from the plenum to the bench, a slotted baffle plate and two perforated plates with offset holes, dust filters, and a special deflector plate. The latter introduces less than 4 cubic feet flow per minute through the special perforated area so that a sweeping effort is almost always maintained at bench level. Performance tests indicate that even under adverse exhaust conditions some of the supply air may be lost to the room, but none of the air within the hood that represents contaminated flow is entrained or displayed so that it enters the work area. This hood operates with an efficiency of about 90% exhaust for supplied air.

Chamberlin, R. I.↗

Ablative system

A carrier liquid containing ablative material bodies is connected to a plenum chamber wall with openings to a high temperature environment. The liquid and bodies pass through the openings of the wall to form a self replacing ablative surface. The wall is composed of honeycomb layers, spheres containing ablative whiskers or wads, and a hardening catalyst for the carrier liquid. The wall also has woven wicks of ablative material fibers that extend through the wall openings and into plenum chamber which contains the liquid.

Gray, V. H.↗

Drying apparatus for photographic sheet material

An elongated drying chamber is provided with transport means for carrying photographic sheet material edgewise with the sheets in end-to-end relationship past a plurality of tubes that issue drying air streams. The tubes are slotted a distance equal to substantially the full width of the sheet material for complete, gentle drying by sheets of air. A common plenum supplies the tubes with heated air; the air is directed from the tube slots at a pronounced angle to the sheet surface to provide for arraying the tubes close to the surface for maximum drying effect while minimizing the danger of mechanical interference between the edges of the sheets and the slots in the tubes. The driver for the transport is housed in an enclosure between the plenum and the drying chamber; an air return duct is provided along another side to complete insulation of the drying chamber from ambient conditions.

Epstein, P.↗

Venting characteristics of gaseous helium and nitrogen discharging into a free stream at Mach numbers from 0.60 to 1.57

An experimental investigation was conducted in the Lewis Research Center 8- by 6-Foot Supersonic Wind Tunnel to compare the effects on discharge coefficient of venting gaseous helium and gaseous nitrogen into a free stream. The test was conducted from Mach 0.06 to 1.57 with the vent mounted in a flat plate. The plate was strut mounted to the tunnel ceiling and at a 0 angle of attack. The gases were discharged from a plenum chamber through a 2.54-centimeter (1.00-in.) diameter vent. The ratio of local static pressure to plenum pressure was varied from 0.51 to 0.975. The ratio of boundary layer thickness to vent diameter varied from a maximum of 1.34 at Mach 0.60 to a minimum of 0.55 at Mach 1.37.

Johns, A. L.↗

Improvements in the slotted-wall boundary condition

It is shown that the form of the slotted wind tunnel wall boundary condition can be obtained directly from the ideal slot conditions without specification of the cross-sectional geometry of the slot. The treatment of flat slots is generalized so that configurations with sidewalls in the plenum can be treated. It is shown that these variations do not change the slotted-wall boundary condition significantly. It is concluded that the effects of slot sidewalls and separation in the plenum on the coefficient of the slotted-wall boundary condition are small compared to the effect of the slat on the tunnel side.

Barnwell, R. W.↗