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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
NASA NTRS1987

NDE of Space Shuttle Solid Rocket Motor field joint

One of the most critical areas for inspection in the Space Shuttle Solid Rocket Motors is the bond between the steel case and rubber insulation in the region of the field joints. The tang-and-clevis geometry of the field joints is sufficiently complex to prohibit the use of resonance-based techniques. One approach we are investigating is to interrogate the steel-insulation bondline in the tang and clevis regions using surface-travelling waves. A low-frequency contact surface wave transmitting array transducer is under development at our laboratory for this purpose. The array is placed in acoustic contact with the steel and surface waves are launched on the inside surface or the clevis leg which propagate along the steel-insulation interface. As these surface waves propagate along the bonded surface, the magnitude of the ultrasonic energy leaking into the steel is monitored on the outer surface of the case. Our working hypothesis is that the magnitude of energy received at the outer surface of the case is dependent upon the integrity of the case-insulation bond, with less attenuation for propagation along a disbond due to imperfect acoustic coupling between the steel and rubber. Measurements on test specimens indicate a linear relationship between received signal amplitude and the length of good bend between the transmitter and receiver, suggesting the validity of this working hypothesis.

Patrick H. Johnston↗
NASA NTRS2004

An Assessment of the Role of Solid Rocket Motors in the Generation of Orbital Debris

Through an intensive collection and assimilation effort of Solid Rocket Motor (SRM) related data and resources, the author offers a resolution to the uncertainties surrounding SRM particulate generation, sufficiently so to enable a first-order incorporation of SRMs as a source term in space debris environment definition. The following five key conclusions are derived: 1) the emission of particles in the size regime of greatest concern from an orbital debris hazard perspective (D > 100 micron), and in significant quantities, occurs only during the Tail-off phase of SRM burn activity, 2) the velocity of these emissions is correspondingly small - between 0 and 100 m/s, 3) the total Tail-off emitted mass is between approximately 0.04 and 0.65% of the initial propellant mass, 4) the majority of Tail-off emissions occur during the 30 second period that begins as the chamber pressure declines below approximately 34.5 kPa (5 psia) and 5) the size distribution for the emitted particles ranges from 100 micron <D< 5cm.

Mulrooney, Mark↗
NASA NTRS2003

Measuring the Internal Environment of Solid Rocket Motors During Ignition

A new instrumentation system has been developed to measure the internal environment of solid rocket test motors during motor ignition. The system leverages conventional, analog gages with custom designed, electronics modules to provide safe, accurate, high speed data acquisition capability. To date, the instrumentation system has been demonstrated in a laboratory environment and on subscale static fire test motors ranging in size from 5-inches to 24-inches in diameter. Ultimately, this system is intended to be installed on a full-scale Reusable Solid Rocket Motor. This paper explains the need for the data, the components and capabilities of the system, and the test results.

Weisenberg, Brent↗
NASA NTRS1976

Environmental Effects of Space Shuttle Solid Rocket Motor Exhaust Plumes

The deposition of NOx and HCl in the stratosphere from the space shuttle solid rocket motors (SRM) and exhaust plume is discussed. A detailed comparison between stratospheric deposition rates using the baseline SRM propellant and an alternate propellant, which replaces ammonium perchlorate by ammonium nitrate, shows the total NOx deposition rate to be approximately the same for each propellant. For both propellants the ratio of the deposition rates of NOx to total chlorine-containing species is negligibly small. Rocket exhaust ground cloud transport processes in the troposphere are also examined. A brief critique of the multilayer diffusion models (presently used for predicting pollutant deposition in the troposphere) is presented, and some detailed cloud rise calculations are compared with data for Titan 3C launches. The results show that, when launch time meteorological data are used as input, the model can reasonably predict measured cloud stabilization heights.

Hwang, B.↗
NASA NTRS1990

Monitoring thermal impact resulting from solid rocket motor test operations

The use of remote sensing is discussed with respect to determining the thermal conditions and the immediate environmental effects of large-scale rocket propulsion tests. Data acquired during a test firing of a solid rocket motor are presented including thermal data and surface temperatures from before, during, and after the firing. Thermal impact directly behind the nozzle is assessed, temperature values within the plume are determined, and data are generated for use in an environmental monitoring system which can analyze and forecast impact. The airborne multispectral scanner and thermocouples behind the solid rocket motor discerned that radiant temperatures are higher than predictions indicate and that the testing affects 34 acres of ground. The results are of use in determining the design and area required for developing testing facilities for rocket motors.

Davis, Bruce A.↗
NASA NTRS1993

Ignition Transient Calculations in the Space Shuttle Solid Rocket Motor

The work presented is part of an effort to develop a multidimensional ignition transient model for large solid propellant rocket motors. On the Space Shuttle, the ignition transient in the slot is induced when the igniter, itself a small rocket motor, is fired into the head-end portion of the main rocket motor. The computational results presented in this paper consider two different igniter configurations. The first configuration is a simulated Space Shuttle RSRM igniter which has one central nozzle that is parallel to the centerline of the motor. The second igniter configuration has a nozzle which is canted at an angle of 45 deg from the centerline of the motor. This paper presents a computational fluid dynamic (CFD) analyses of certain flow field characteristics inside the solid propellant star grain slot of the Space Shuttle during the ignition transient period of operation for each igniter configuration. The majority of studies made to date regarding ignition transient performance in solid rocket motors have concluded that the key parameter to be determined is the heat transfer rate to the propellant surface and hence the heat transfer coefficient between the gas and the propellant. In this paper the heat transfer coefficients, pressure and velocity distributions are calculated in the star slot. In order to validate the computational method and to attempt to establish a correlation between the flow field characteristics and the heat transfer rates a series of cold flow experimental investigations were conducted. The results of these experiments show excellent qualitative and quantitative agreement with the pressure and velocity distributions obtained from the CFD analysis. The CFD analysis utilized a classical pipe flow type correlation for the heat transfer rates. The experimental results provide an excellent qualitative comparison with regard to spatial distribution of the heat transfer rates as a function of nozzle configuration and igniter pressure. The results indicate that from a quantitative point of view that the pipe flow correlation gives reasonably good results. Furthermore, there appears to be a direct correlation between igniter pressure and an average Reynolds number in the star grain slot. This may lead to a simple method for modifying the convection heat transfer correlation. Calculated results of pressure-vs-time for the first 200 msec of motor firing of the Space Shuttle RSRM support the trends shown for the heat transfer rate comparisons between the cold flow CFD and experimental data.

Jenkins, Rhonald M.↗
NASA NTRS1980

Thrust and ignition transients of the Space Shuttle solid rocket motor

Techniques developed for predicting and analyzing ignition, pressurization, and thrust transients in large segmented motors were applied to the four developmental Space Shuttle solid rocket motors. Following the first test, attention was focused on understanding dynamic thrust and the rate of thrust increase during pressurization and predicting effects of reduced igniter mass flow rate and gas temperature. The close coupling between the igniter and the head-end segment and the high length-to-diameter ratio make understanding of the longitudinal pressure waves essential. The igniter performance along with igniter to head-end segment geometry govern the induction interval and head-end segment ignition. Following ignition of the head-end segment, subsequent flame spreading and pressurization tend to be motor properties which are not appreciably altered by changes in the head-end igniter mass flow rate.

Caveny, L. H.↗
NASA NTRS2014

A Coupled Fluid-Structure Interaction Analysis of Solid Rocket Motor with Flexible Inhibitors

A capability to couple NASA production CFD code, Loci/CHEM, with CFDRC's structural finite element code, CoBi, has been developed. This paper summarizes the efforts in applying the installed coupling software to demonstrate/investigate fluid-structure interaction (FSI) between pressure wave and flexible inhibitor inside reusable solid rocket motor (RSRM). First a unified governing equation for both fluid and structure is presented, then an Eulerian-Lagrangian framework is described to satisfy the interfacial continuity requirements. The features of fluid solver, Loci/CHEM and structural solver, CoBi, are discussed before the coupling methodology of the solvers is described. The simulation uses production level CFD LES turbulence model with a grid resolution of 80 million cells. The flexible inhibitor is modeled with full 3D shell elements. Verifications against analytical solutions of structural model under steady uniform pressure condition and under dynamic condition of modal analysis show excellent agreements in terms of displacement distribution and eigen modal frequencies. The preliminary coupled result shows that due to acoustic coupling, the dynamics of one of the more flexible inhibitors shift from its first modal frequency to the first acoustic frequency of the solid rocket motor.

Yang, H. Q.↗
NASA NTRS1967

Continued investigation of solid propulsion economics. Task 1B: Large solid rocket motor case fabrication methods - Supplement process complexity factor cost technique

This supplement to Task lB-Large Solid Rocket Motor Case Fabrication Methods supplies additional supporting cost data and discusses in detail the methodology that was applied to the task. For the case elements studied, the cost was found to be directly proportional to the Process Complexity Factor (PCF). The PCF was obtained for each element by identifying unit processes that are common to the elements and their alternative manufacturing routes, by assigning a weight to each unit process, and by summing the weighted counts. In three instances of actual manufacture, the actual cost per pound equaled the cost estimate based on PCF per pound, but this supplement, recognizes that the methodology is of limited, rather than general, application.

Baird, J.↗
NASA NTRS2002

Buckling Testing and Analysis of Space Shuttle Solid Rocket Motor Cylinders

A series of full-scale buckling tests were performed on the space shuttle Reusable Solid Rocket Motor (RSRM) cylinders. The tests were performed to determine the buckling capability of the cylinders and to provide data for analytical comparison. A nonlinear ANSYS Finite Element Analysis (FEA) model was used to represent and evaluate the testing. Analytical results demonstrated excellent correlation to test results, predicting the failure load within 5%. The analytical value was on the conservative side, predicting a lower failure load than was applied to the test. The resulting study and analysis indicated the important parameters for FEA to accurately predict buckling failure. The resulting method was subsequently used to establish the pre-launch buckling capability of the space shuttle system.

Weidner, Thomas J.↗
NASA NTRS2002

Assessment of Various Flow Solvers Used to Predict the Thermal Environment inside Space Shuttle Solid Rocket Motor Joints

It is very important to accurately predict the gas pressure, gas and solid temperature, as well as the amount of O-ring erosion inside the space shuttle Reusable Solid Rocket Motor (RSRM) joints in the event of a leak path. The scenarios considered are typically hot combustion gas rapid pressurization events of small volumes through narrow and restricted flow paths. The ideal method for this prediction is a transient three-dimensional computational fluid dynamics (CFD) simulation with a computational domain including both combustion gas and surrounding solid regions. However, this has not yet been demonstrated to be economical for this application due to the enormous amount of CPU time and memory resulting from the relatively long fill time as well as the large pressure and temperature rising rate. Consequently, all CFD applications in RSRM joints so far are steady-state simulations with solid regions being excluded from the computational domain by assuming either a constant wall temperature or no heat transfer between the hot combustion gas and cool solid walls.

Wang, Qun-Zhen↗
NASA NTRS1990

Solid rocket motor case insulation bond nondestructive evaluation

An effective insulator is needed to isolate the motor case from the hot combustion gases in such large solid rocket motors (SRMs) as those of the Space Shuttle, in order to preserve motor case integrity. An account is presently given of the ultrasonic NDE techniques employed to characterize the Space Shuttle's redesigned SRM. It is noted that current inspection procedures are sensitive to conditions that could result in anomalous ultrasonic indications; these conditions encompass (1) inner-outer surface nonparallelism, (2) sensor-surface nonparallelism, (3) contact pressure variation, (4) transducer coupling shoe wear, and (5) surface waviness. Both short-term and long-term NDE procedure recommendations are made.

Moore, Thomas K.↗
NASA NTRS1991

Time accurate Navier-Stokes computations of solid rocket motor internal field joint cavity flows

The low-speed flow of combustion gases in the Space Shuttle Solid Rocket Motor (SRM) following ignition are investigated with a time-accurate CFD technique. The flow of the combustion gases is examined in the forward joint section of the SRM at 80 s after ignition with attention given to the amplification of existing 'organ-pipe' modes of 15, 30, and 45 Hz resulting from frequency lock-in with vortex-shedding modes. The CFD code employed is a multizone compressible Navier-Stokes flow solver using a finite-volume, upwind-biased, total-variation-diminishing scheme. The vortex-generated oscillations generated by the inhibitor and the cavity at the forward field joint are described in terms of amplitude and frequency and related to the flow dynamics in the SRM. Oscillations are shown to occur spontaneously when the trailing edge of the cavity at the joint is sharp and can be amplified if the unburned portion of the inhibitor protrudes into the flow.

Farr, Rebecca A.↗
NASA NTRS1995

Space Shuttle solid rocket motor slag expulsion mechanisms

A 13 psi pressure perturbation occurred at approximately 68 seconds on the right Redesigned Solid Rocket Motor (RSRM) during the STS-54 space shuttle mission. While pressure perturbations are a normal characteristic of RSRM operation, the magnitude of the STS-54 perturbation and the resulting thrust imbalance between the left and right motors was outside of flight experience. A joint Marshall Space Flight Center (MSFC) and Thiokol Corporation (RSRM manufacturer) team soon narrowed the probable cause to a temporary nozzle restriction due to slag expulsion. In support of the team, Rockwell Aerospace performed fluid finite element simulations and vehicle flight dynamic correlations to investigate possible slag expulsion mechanisms responsible for pressure perturbations. Results of the simulations and analyses provided evidence that the combination of flight induced accelerations acting on accumulated slag and nozzle vectoring were the most probable cause of RSRM slag expulsion.

Hopson, Charles B.↗