Shock interference heating on the space shuttle booster during ascent
Aerothermodynamic shock heating of space shuttle booster surface during atmospheric ascent
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Aerothermodynamic shock heating of space shuttle booster surface during atmospheric ascent
Report describes method of verification of solar space heating and hot-water systems using similarity comparison, mathematical analysis, inspections, and tests. Systems, subsystems, and components were tested for performance, durability, safety, and other factors. Tables and graphs compliment test materials.
The uncertainty in heating predictions derived from ground test data correlations has been used to define the corresponding uncertainties in TPS weight for the Space Shuttle. A completely reusable Shuttle system consisting of an aluminum heat sink booster and orbiter with reusable surface insulation for thermal protection was evaluated. The largest contribution to the uncertainty in the weight of the thermal protection system for the orbiter occurred on lower surface areas due to heating and boundary layer transition uncertainties. Extension of this work to the current Shuttle system concept showed reduced weight uncertainty for the external tank compared to the reusable booster.
The installation of a solar space heating and domestic hot water system is described. The overall philosophy used was to install both a liquid and a hot air system retrofitted to existing office and combined warehouse building. The 1080 sq. ft. office space is heated first and excess heat is dumped into the warehouse. The two systems offer a unique opportunity to measure the performance and compare results of both air and liquid at one site.
Plug flow rates of entropy, heat and normal fluid in phase separators and in zero net mass flow systems are, to some extent, quite similar. A simplified analysis of critical conditions is presented in agreement with data trends. A critical temperature gradient arises on the basis of the He II two-fluid model at the stability limit constraining the thermohydrodynamics of the system. Thus, the question of critical thermodynamic fluctuations associated with nucleation versus the possibility of critical gradients in externally imposed parameters is answered in favor of the latter route toward turbulence. Furthermore, a similarity equation is presented which incorporates size dependent rates for moderate heat flow densities observed in experiments.
Space nuclear power systems are considered for use in those particular spacecraft applications for which nuclear power systems offer unique advantages over solar and/or chemical space power systems. Both isotopic and reactor heated space electrical power units are described in an attempt to illustrate their operating characteristics, spacecraft integration aspects, and factory-to-end of mission operational considerations. The status of technology developments in nuclear power systems is presented. Some projections of those technologies are made to form a basis for the applications of space nuclear power systems to be expected over the next 10-15 years.
Crack formation in the space shuttle's heat shield during flight poses a major safety concern to everyone on board. Cracking weakens the structure of the shield and lessens the protection it offers against the high temperatures and forces encountered during re-entry. Astronauts need a way to mend these cracks while in space. This is GRABER s function; it can be spackled into the cracks by an astronaut. The material then hardens, or cures, due to being in a vacuum and the heat encountered when it faces the sun. A great deal of work and testing is necessary to create a material that will be workable in a vacuum over a wide range of temperatures, will cure without cracking, will adhere to the sides of the crack, and that can withstand the extreme temperatures of re-entry. A Brookfield PVS Rheometer is being used to characterize GRABER's viscosity at various temperatures and stirring rates. Various compositions of GRABER are being heat treated in a vacuum to determine probably curing times in space. The microstructures of cured samples of each composition are being examined using both optical and electron microscopy. Jupiter s Icy Moon Orbiter (JIMO) will be lifting off sometime around 2013. JIMO will have more power than its predecessor, Galileo, allowing it to change orbits to circle three of Jupiter s moons. Both of the engine types being considered require large heat dissipation systems. These systems will be comprised of heat conductive tubing and plates with a liquid flowing through them. In order to maximize the speed of heat transfer between the tubes and the panels, the in-between areas will be filled with heat conductive silicon carbide foam. Two different foam systems are being considered for this foam. Currently, experimentation is underway with adding Sic, carbon, and carbon fibers to a two part fuel retardant foam. The foam is them pyrolized and its mass and dimensional changes are measured. The structure of the foam will be examined using optical and electron microscopy as well. Work is also planned with a foam system developed by an Italian team.
This presentation will first describe the design of a novel modular residential cold-climate heat pump for both space conditioning and water heating that can be coupled with thermal energy storage (TES) to maximize system efficiency and load flexibility. Among some of the novel operating modes of the proposed design include: 1) simultaneous outdoor coil defrost while still providing space heating or water heating; 2) simultaneous water heating and space cooling 3) using the TES as the heat source during cold climate operation to improve efficiency and 4) compressorless charging of the TES module during days with high temperature swings between night and day. Then, initial simulation results will be presented describing system performance in key operating modes in climate region 5.
Heat transfer data measured along the leeward centerline and on the side fuselage of the Space Shuttle orbiter during STS-2 and STS-3 are compared with predictions of empirical heating techniques derived from wind tunnel tests. Steps required to extrapolate an existing leeward centerline theory to flight conditions are described. Generally favorable comparisons from Mach 24 down to approximately Mach 7 for both flights are presented. The side fuselage impingement heating method is currently under development, but some preliminary results are available. The method is briefly described and compared with wind tunnel and flight measurements. Side heating predictions are given for an STS-3 trajectory point near Mach 10 showing good agreement with flight data. There is evidence of embedded vortices emanating from the side fuselage impingement line which significantly enhance local heating rates at both wind tunnel and flight conditions.
Low cost replaceable ablative heat shield panels for space shuttles
A heat pump developed for use in Spacelab as a stand-alone refrigeration unit as well as within a fluid loop system is discussed. It will provide an active thermal control for payloads. Specifications for the heat pump were established: (1) heat removal rates at the source; (2) heat source temperatures from room temperature; (3) heat-sink fluid temperatures at condenser inlet; and (4) minimum power consumption. A reversed Carnot cycle heat pump using Freon 12 as working fluid incorporating a one-cylinder reciprocating compressor was selected. The maximum crankshaft speed was fixed relatively high at 100 rpm. The specified cooling rates then made it necessary to select a cylinder volume of 10 cu cm, which was obtained with a bore of 40 mm and a stroke of 8 mm.
Solar energy has been used for space heating and water heating for many years. A less common application, although technically feasible, is solar cooling. This paper describes the techniques employed in the heating and cooling of buildings, and in water heating. The potential for solar energy to displace conventional energy sources is discussed. Water heating for new apartments appears to have some features which could make it a place to begin the resurgence of solar energy applications in the United States. A project to investigate apartment solar water heating, currently in the pilot plant construction phase, is described.
Condensing heat exchangers are used in many space applications in the thermal and humidity control systems. In the International Space Station (ISS), humidity control is achieved by using a water cooled fin surface over which the moist air condenses, followed by "slurper bars" that take in both the condensate and air into a rotary separator and separates the water from air. The use of a cooled porous substrate as the condensing surface provides and attractive alternative that combines both heat removal as well as liquid/gas separation into a single unit. By selecting the pore sizes of the porous substrate a gravity independent operation may also be possible with this concept. Condensation of vapor into and on the porous surface from the flowing air and the removal of condensate from the porous substrate are the critical processes involved in the proposed concept. This paper describes some preliminary results of the proposed condensate withdrawal process and discusses the on-going design and development work of a porous media based condensing heat exchanger at the NASA Glenn Research Center in collaboration with NASA Johnson Space Center.
Coated refractory metal development for space shuttle heat shields
Solar heating system designed to supply 87 percent of space heating and 100 percent of potable hot-water needs of large office building in Dallas, Texas. Unique feature of array serves as roofing over office lobby and gives building attractive triangular appearance. Report includes basic system drawings, test data, operating procedures, and maintenance instructions.
This paper describes a lightweight, highly effective liquid droplet heat exchanger (LDHX) concept for thermal management in space. Heat is transferred by direct contact between fine droplets (100 to 300 micron diameter) of a low vapor pressure liquid and an inert working gas. Complete separation of the droplet and gas media in the microgravity environment is accomplished by configuring the LDHX as a vortex chamber. A quasi-one-dimensional, two-phase heat transfer model of the LDHX is developed and used to investigate the potential use of the LDHX for both heating and cooling the working gas in a 100-k W(e) Braytoan cycle. Experimental studies on a small scale LDHX chamber, using air and water as the two media, show excellent agreement with the theoretical model.
Effect of test chamber pressure level on accuracy of deep space heat transfer simulation
Development of low cost ablative heat shields for space shuttles