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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Development and fabrication of structural components for a scramjet engine

A program broadly directed toward design and development of long-life (100 hours and 1,000 cycles with a goal of 1,000 hours and 10,000 cycles) hydrogen-cooled structures for application to scramjets is presented. Previous phases of the program resulted in an overall engine design and analytical and experimental characterization of selected candidate materials and concepts. The latter efforts indicated that the basic life goals for the program can be reached with available means. The main objective of this effort was an integrated, experimental evaluation of the results of the previous program phases. The fuel injection strut was selected for this purpose, including fabrication development and fabrication of a full-scale strut. Testing of the completed strut was to be performed in a NASA-Langley wind tunnel. In addition, conceptual designs were formulated for a heat transfer test unit and a flat panel structural test unit. Tooling and fabrication procedures required to fabricate the strut were developed, and fabrication and delivery to NASA of all strut components, including major subassemblies, were completed.

Buchmann, O. A.↗

A four-panel enclosure protects from explosion

Development of multi-layered baffle as enclosure to protect personnel from effects of explosion during production of ammunition is discussed. Advantages of new system over previous systems are described. Illustration of typical panel structure is provided.

King, P. V.↗

A Non Rigid Reusable Surface Insulation Concept for the Space Shuttle Thermal Protection System

A reusable thermal protection system concept was developed for the space shuttle that utilizes a flexible, woven ceramic mat insulation beneath an aerodynamic skin and moisture barrier consisting of either a dense ceramic coating or a super alloy metallic foil. The resulting heat shield material has unique structural characteristics. The shear modulus of the woven mat is very low such that bending and membrane loads introduced into the underlying structural panel remain isolated from the surface skin.

Alexander, J. G.↗

A method for the dynamic and thermal stress analysis of space shuttle surface insulation

The thermal protection system of the space shuttle consists of thousands of separate insulation tiles bonded to the orbiter's surface through a soft strain-isolation layer. The individual tiles are relatively thick and possess nonuniform properties. Therefore, each is idealized by finite-element assemblages containing up to 2500 degrees of freedom. Since the tiles affixed to a given structural panel will, in general, interact with one another, application of the standard direct-stiffness method would require equation systems involving excessive numbers of unknowns. This paper presents a method which overcomes this problem through an efficient iterative procedure which requires treatment of only a single tile at any given time. Results of associated static, dynamic, and thermal stress analyses and sufficient conditions for convergence of the iterative solution method are given.

Ojalvo, I. U.↗

Extruded edge members for honeycombs

Edge members in bonded honeycomb panel structures are conventionally made by machining channels in aluminum bars. Open ends are stuffed with honeycomb core, using intumescent adhesive. Less expensive technique eliminates need for stuffing. Extended edges are more reliable, lighter, and easier to install. New manufacturing method may prove useful in fabricating structures such as air-frames, recreational-vehicle frame members, and the like in which weight savings is primary goal.

Haskell, D. R.↗

An experimental investigation of noise attenuating techniques for space-shuttle canisters

A model of the space shuttle thermal canister was acoustically tested to determine the amount of noise attenuation which could be derived using a simple, single-wall canister construction having rectangular shape. Acoustic testing was performed on the basic canister and with noise-attenuating design modifications. The basic canister experienced noise amplifications at 56 and 80 Hz, which are attributed to the fundamental canister acoustic mode and local panel structural resonances, respectively. The standing wave response at 56 Hz was effectively suppressed by the incorporation of a cardboard baffle midway between the canister end-caps (an additional overall noise reduction of 4 dB). The canister was next tested with 14%, 22.5% and 31% sound absorptive coverages on the interior walls. The coverage was effective between 400-3000 Hz; the maximum benefit (9 dB) occurring at 1600 Hz. Viscoelastic damping strips bonded to the canister exterior provided an additional 4 to 5 dB attenuation over much of the frequency range and has an overall reduction of about 10 dB as compared to 4.4 dB without damping. A significant reduction of the resonant effect at 80 Hz was noted.

Mirandy, L.↗

Investigation of fuselage acoustic treatment for a twin-engine turboprop aircraft in flight and laboratory tests

A flight and laboratory study of sidewall acoustic treatment for cabin noise control is described. In flight, cabin noise levels were measured at six locations with three treatment configurations. Noise levels from narrow-band analysis are reduced to one-third octave format and used to calculate insertion loss, IL, defined as the reduction of interior noise associated with the addition of a treatment. Laboratory tests used a specially constructed structural panel modeled after the propeller plane section of the aircraft sidewall, and acoustic treatments representing those used in flight. Lab measured transmission loss and absorption values were combined using classical acoustic procedures to obtain a prediction of IL. Comparison with IL values measured in flight for the boundary layer component of the noise indicated general agreement.

Mixson, J. S.↗

Encapsulant selection and durability testing experience

The Flat Plate Solar Array Project (FSA) has established technically challenging cost and service life goals for photovoltaic modules. These goals are a cost of $70 sq m and an expected 30 years of service life in an outdoor weathering environment. out of the cost goal, $14 sq m is allocated for encapsulation materials, which includes the cost of a structural panel. At FSA's inception in 1975, the cumulative cost of encapsulation materials in popular use, such as room temperature vulcanized (RTV) silicones, aluminum panels, etc., greatly exceeded $14/sq m. Accordingly, it became necessary to identify and/or develop new materials and new material technologies to achieve the goals. Many of these new materials are low cost polymers that satisfy module engineering and encapsulation processing requirements but unfortunately are not intrinsically weather stable. This necessitates identifying lifetime and/or weathering deficiencies inherent in these low cost materials and developing specific approaches to enhancing weather stability.

Cuddihy, E. F.↗

Superplastic forming/weld-brazing of Ti-6Al-4V panels for enhanced structural efficiency

An account is given of the results obtained by NASA-sponsored studies which exploit the processing advantages of superplastic forming (SPF) and joining by weld-brazing (WB) for the fabrication of Ti-alloy skin-stiffened structural components. The buckling strengths of panels with stiffeners having the geometry of a conventional hat shape are compared with those of panels having advanced-geometry stiffereners. Both single- and multiple-stiffened panels have been evaluated at room temperature; the SPF/WB panels with advanced-geometry stiffeners developed up to 60-percent higher buckling strength than panels with conventional-geometry stiffeners. Selective stiffener reinforcement with a boron-reinforced Al-matrix MMC was also evaluated.

Royster, Dick M.↗

Experimental determination of satellite bolted joints thermal resistance

The thermal resistance was experimentally determined of the bolted joints of the first Brazilian satellite (SCD 01). These joints, used to connect the satellite structural panels, are reproduced in an experimental apparatus, keeping, as much as possible, the actual dimensions and materials. A controlled amount of heat is forced to pass through the joint and the difference of temperature between the panels is measured. The tests are conducted in a vacuum chamber with liquid nitrogen cooled walls, that simulates the space environment. Experimental procedures are used to avoid much heat losses, which are carefully calculated. Important observations about the behavior of the joint thermal resistance with the variation of the mean temperature are made.

Mantelli, Marcia Barbosa Henriques↗

Component and prototype panel testing of the mini-dome Fresnel lens photovoltaic concentrator array

The mini-dome Fresnel lens concentrator array, a high-efficiency, lightweight space photovoltaic array concept, is described. The three critical elements of the array concept are the Fresnel lens concentrator, the prismatic cell power cover, and the photovoltaic cell. Prototype concentrator lenses have been fabricated and tested, with optical efficiencies reaching 90 percent. Work is progressing on the design and fabrication of the panel structure. The impact of recent advances in 30 percent-efficient multijunction photovoltaic cells on array performance is also discussed. Near-term performance goals of 300 w/sq m and 100 w/kg are now feasible.

Piszczor, Michael F.↗

High temperature, flexible, fiber-preform seal

A seal is mounted in a rectangular groove in a movable structural panel. The seal comprises a fiber preform constructed of multiple layers of fiber having a uniaxial core. Helical fibers are wound over the core. The fibers are of materials capable of withstanding high temperatures and are both left-hand and right-hand wound. An outer layer wrapped over said helical fibers prevents abrasion damage.

Steinetz, Bruce M.↗

Fabricating Structural Stiffeners By Superplastic Forming

Superplastic forming (SPF) of aluminum alloys effective technique for making strong, lightweight structural components conforming to close dimensional tolerances. Technique applied in experimental fabrication of prototypes of stiffening ribs for cylindrical tanks. When making structural panel, stiffening ribs spot-welded to metal skin. Use of discrete eliminates machining waste, and use of SPF. Cost of fabrication reduced.

Bales, Thomas T.↗