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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9

Investigation of solidification in zero-gravity environment; M553 sphere forming experiment. Phase C: Evaluation of Skylab specimens

Results on specimen evaluation and discussion of solidification behavior in each case are reported in the following order: (1) specimen SL-1.6, (2) specimen SL-2.8, (3) specimen SL-2.4, (4) specimen SL-1.10 and (5) specimen SL-1.11. Comparison is made with ground-processed specimens of similar composition, whenever pertinent and meaningful. Among the nondestructive evaluation methods the measurement of sphericity was conducted by micrometric and shadowgraphic techniques. The intricate shape of specimens in some cases appeared difficult to define. In measuring the density, liquid penetration inside cavities that outcrop on the surface was avoided by sealing off these cavities. Among the destructive evaluation methods the use of the Quantimet 720 required particular attention, because of the small difference in contrast between second phases and micropores. With regard to microporosity microvoids in the core of some specimens were so fine that X-ray microradiography had to be used.

Kattamis, T. Z.↗

Thermal Inspection for the Assessment of Adhesively Bonded Metal Adherends

Certification of adhesively bonded structures is currently a challenge for aircraft manufacturers. The ability to certify bonds in primary structure can reduce dependence on fasteners and this will enable more efficient manufacturing. For example, drilling holes and installing fasteners in bonded joints can be a potentially significant bottleneck in airframe manufacturing. In addition, fasteners increase the airframe weight and can add stress concentration areas. Reducing fastener count can accelerate manufacturing and improve aircraft performance. NASA is currently investigating nondestructive evaluation (NDE) techniques to assess bond integrity. For example, bond thickness influences bond strength and therefore NDE techniques are being investigated to determine bond thickness. For bonded metal structures, there is a large difference in the thermal diffusivity between the 7075 aluminum alloy metal adherends and aircraft grade adhesive. Multi-layered thermal models show a large variation in the thermal response for bondline adhesive thicknesses that vary from 100 to 300 microns for adherend thicknesses of 0.163 cm. Experimental through-transmission thermal measurements reveal promise to quantitatively characterize the bondline thickness. Results were validated with X-ray computed tomography and optical microscopy measurements, and influence of porosity on the thermal model and measurements are investigated.

X-ray computed tomography↗

Thermal Inspection for the Assessment of Adhesively Bonded Metal Adherents

Certification of adhesively bonded structures is currently a challenge for aircraft manufacturers. The ability to certify bonds in primary structure can reduce dependence on fasteners and this will enable more efficient manufacturing. For example, drilling holes and installing fasteners in bonded joints can be a potentially significant bottleneck in airframe manufacturing. In addition, fasteners increase the airframe weight and can add stress concentration areas. Reducing fastener count can accelerate manufacturing and improve aircraft performance. NASA is currently investigating nondestructive evaluation (NDE) techniques to assess bond integrity. For example, bond thickness influences bond strength and therefore NDE techniques are being investigated to determine bond thickness. For bonded metal structures, there is a large difference in the thermal diffusivity between the 7075 aluminum alloy metal adherends and aircraft grade adhesive. Multi-layered thermal models show a large variation in the thermal response for bondline adhesive thicknesses that vary from 100 to 300 microns for adherend thicknesses of 0.163 cm. Experimental through-transmission thermal measurements reveal promise to quantitatively characterize the bondline thickness. Results were validated with X-ray computed tomography and optical microscopy measurements, and influence of porosity on the thermal model and measurements are investigated.

bondline thickness↗

The application of trend surface analysis to a portion of the Apollo 15 X-ray fluorescence data

X-ray fluorescence data for 8 and 16 second time integrals gathered by Apollo 15 in circum lunar orbit were analyzed to determine the capability for chemical mapping of relatively small lunar features in a portion of Tranquillitatis and Serenitatis basins. Spatial mapping using trend surface analysis demonstrated that a useable signal could be extracted from Al/Si intensity ratios calculated for 8 second time spans. Reliability of the Al/Si ratio was enhanced when 16 second data were compiled using a sliding average technique. Residual anomalies from the trend surface mapping were identified and correlated with relatively small lunar surface features.

Podwysocki, M. H.↗

Evaluation and optimization of the advanced signal counting techniques on weldments

The signal counting technique with the Delta ultrasonic method is evaluated and optimized for flaw detection in aluminum welds. A comparison is made between the counting and conventional amplitude-gate methods to detect flaws. No conclusion is drawn on the sensitivity of these two methods to detect flaws when the mismatch at the welds is small (25 mils or less). When the mismatch is 25 mils or more, the signal counting method is more sensitive. Of the 24 welded specimens, 50 flaws were found by X-ray inspection and 59 by the Delta method. On 1/4-inch thick welds, X-ray is equal to or slightly more sensitive than Delta method, but on the 1/2-inch thick welds Delta ultrasonic appears more sensitive in flaw detection.

Yee, B. G. W.↗

Catalysis study for space shuttle vehicle thermal protection systems

Experimental results on the problem of reducing aerodynamic heating on space shuttle orbiter surfaces are presented. Data include: (1) development of a laboratory flow reactor technique for measuring gamma sub O and gamma sub N on candidate materials at surfaces, T sub w, in the nominal range 1000 to 2000, (2) measurements of gamma sub O and gamma sub N above 1000 K for both the glass coating of a reusable surface insulation material and the siliconized surface of a reinforced pyrolyzed plastic material, (3) measurement of the ablation behavior of the coated RPP material at T sub w is greater than or equal to 2150 K, (4) X-ray photoelectron spectral studies of the chemical constituents on these surfaces before and after dissociated gas exposure, (5) scanning electron micrograph examination of as-received and reacted specimens, and (6) development and exploitation of a method of predicting the aerodynamic heating consquences of these gamma sub O(T sub w) and gamma sub N(T sub w) measurements for critical locations on a radiation cooled orbiter vehicle.

Breen, J.↗

X-ray analysis of fatigue damage in copper

A Warren-Averbach x-ray line profile analysis was applied to, broadened x-ray diffraction peaks from copper deformed in fatigue. The copper specimens were fatigued by four point bending at various strain amplitudes, and measurements were made at various fractions of the total fatigue life. The analysis results in an estimation of 1) an average coherently diffracting domain size in a direction normal to the diffracting planes; and 2) a strain distribution function. The strain distribution function is in terms of the root mean square strain, <ϵ^(2)> where ϵ is averaged over a given distance at all points in the diffracting crystals. This rms strain is expressed as a function of averaging distance for a direction normal to the diffracting planes. The rms strains were found to be a function of the fatigue strain amplitude level, increasing with amplitude and reaching a maximum limiting value during the first 2% of the fatigue life. The strains were normally larger in the 4lO0 direction compared to the <111> direction and the absolute values were quite small. These results may be explained by assuming the dislocations are present in the form of dipoles because the lattice strain around a dipole is much less than around single dislocations. Conclusions arrived at in this analysis are in agreement with current theories of fatigue damage in metals. The result that maximum hardening is achieved during the initial few percent of the fatigue life is confirmed by many other investigators using entirely different analytical techniques. It is felt that the structure of the material is changing during this initial hardening stage to an eventual steady state characteristic of the testing conditions. A unique substructure is developed which thereafter persists, and the remainder of the fatigue test is taken up by crack propagation through this substructure until ultimate failure occurs by fracture. The formation of this steady state structure is dependent on the maximum fatigue strain amplitude and on the frequency and temperature of cycling for a particular material.

COPPER↗

Early detection of fatigue damage in composite materials

Early detection of fatigue damage in composite materials by nondestructive inspection (NDI) techniques has been demonstrated for glass/epoxy, graphite/glass/epoxy, and graphite/epoxy composites. Modulus and temperature were monitored and a correlation between them observed. Axial modulus and torsional modulus changes were a function of the laminate orientation. Torsional modulus measurements and coin tap tests were performed at 0, 1 million, 5 million, and 10 million cycles, on axial fatigue specimens. Three distinct regions were noted. In the primary region a small but rapid change in stiffness was noted in the first few thousand cycles. This was followed by a secondary region of little or no stiffness change. The tertiary region was characterized by an increasing rate of stiffness change leading to fracture. NDI procedures including holographic interferometry, ultrasonics, penetrant, and X-ray radiography were evaluated for fatigue damage detection.

Salkind, M. J.↗

Residual Stress Analysis of Overspeeded Disk with Central Hole by X-ray Diffraction

An X-ray - diffraction analysis of residual surface stresses after plastic strain was introduced in a parallel-sided 3S-O aluminum disk with a central hole by two types of centrifugal overspeed is reported. Both tangential and radial stresses were generally tensile with large local variations near the hole where surface stresses may have been partly superficial. These stresses were both tensile and compressive dependent on the distance from the disk center when mass compression was effected near the hole.

ALUMINUM↗

Study of recrystallization and devitrification of lunar glass

The technique of differential thermal analysis (DTA) was applied to the study of the Apollo 17 orange soil (74220,63) and the Apollo 16 glass coated anorthite (64455,21). These glasses show accentuated exotherms of strain relief in the annealing range which is indicative of rapid cooling. These are amenable to interpretation by comparison to the known history of synthetic glasses. Synthetic glasses were prepared whose similarity in behavior between the lunar glasses and their synthetic analogs is striking. Approximate rates of cooling of the lunar glasses were determined from comparative DTA of lunar and synthetic glasses and from the determination of the relation of strain relief in the annealing range to quench rate. At higher temperatures the glasses show exotherms of crystallization. The crystallization products associated with the exothermic reactions have been identified by X-ray diffraction and the surface morphologies developed by strain relief and crystallization have been characterized with scanning electron microscopy.

Ulrich, D. R.↗

X-ray film holder permits single continuous picture of tubing joint

X ray technique produces a clear continuous picture of a welded brazed tubing joint on a single film with one exposure. A stationary X ray source located in the plane of the joint to be inspected, a means of rotating the tube, and a unique internal film holder and positioning fixture are used.

Diamond, J. W.↗

Measurement of the degree of anisotropy of the cosmic radiation using the IMP space vehicle

The detector and data reduction techniques used in connection with the cosmic ray experiments designed for and flown on Explorer 34 and 41 satellites are described. A history of the program development and the present status of data processing are briefly summarized. The instrument to measure the anisotropy and energy spectra of cosmic ray electrons and protons, and X-rays of solar and galactic origin is discussed. The main characteristics of the detectors and the stability during 23 months of operation are described. The method of analysis of the angular distribution of solar cosmic ray particles in the ecliptic plane is given. It is shown that the anisotropy of low energy particles of solar origin decreases sharply to a very small value when the satellite penetrates the magnetosphere.

Palmeira, R. A. R.↗

The use of magnetometers on balloon-borne X-ray astronomy experiments.

The use of magnetometers for azimuth determination of balloon-borne X-ray astronomy payloads is examined, with special emphasis placed on the experiments of the University of Adelaide Cosmic Ray Group. A critical evaluation is made of the effectiveness of the magnetometers, including discussion of effects due to geomagnetic field variations, magnetometer misorientation and spurious contaminant magnetic fields. Calibration techniques and details of in-flight performance are also presented.

Thomas, R. M.↗

STRAP IV - High accuracy, low drift attitude control system.

The STRAP IV attitude control system was designed, tested, and successfully launched to provide stable high accuracy pointing at nontrackable X-ray sources. On its initial flight (May 19, 1972), the STRAP IV control system updated its high accuracy, rate integrating gyros on two successive stellar targets and then maneuvered the rocket body to point the experimental payload at two separate X-ray sources and an X-ray-free background location. The third axis, which remained under the control of a coarse free gyro, was updated by a technique of successive star-target coordinate transformation to ensure the correct fine-axis azimuth alignment for the high accuracy inertial maneuvers. Pointing accuracies of 4 arc min with limit cycle stability of less than 20 arc sec peak to peak were obtained on all targets.

Shrewsberry, D. J.↗

Gamma radiation from the Crab nebula above 35 MeV

Electromagnetic radiation from the Crab nebula were observed, showing that the Crab is unique among strong X-ray sources in that major component in the low energy range (1 to 10 KeV) shows little or no temporal variation. Observations of the Crab above 35 MeV were made with the high energy gamma ray telescope flown on SAS-2. The detector and technique are described in detail.

Kniffen, D. A.↗