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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,639 records · Page 91

CBGA/PBGA Package Planarity and Assembly Reliability

Jet Propulsion Laboratory (JPL) is currently assessing the use of Ball Grid Arrays (BGAs) for National Aeronautics and Space Administration (NASA) spaceflight applications. This work is being funded through NASA Headquarters, Code Q. The objectives are to demonstrate the robustness, quality and reliability of BGAs technology, and to assist in the development of the repidly growing infastructure for this technology.

BGAs ball grid arrays test vehicles plastic and ce↗

Vertical Drop Testing and Analysis of the Wasp Helicopter Skid Gear

This report describes an experimental program to assess the impact performance of a skid gear for use on the Wasp kit-built helicopter, which is marketed by HeloWerks, Inc. of Hampton, Virginia. In total, five vertical drop tests were performed. The test article consisted of a skid gear mounted beneath a steel plate. A seating platform was attached to the upper surface of the steel plate, and two 95th percentile Hybrid III male Anthropomorphic Test Devices (ATDs) were seated on the platform and secured using a four-point restraint system. The test article also included ballast weights to ensure the correct position of the Center-of-Gravity (CG). Twenty-six channels of acceleration data were collected per test at 50,000 samples per second. The five drop tests were conducted on two different gear configurations. The details of these test programs are presented, as well as an occupant injury assessment. Finally, a finite element model of the skid gear test article was developed for execution in LS-DYNA, an explicit nonlinear transient dynamic code, for predicting the skid gear and occupant dynamic responses due to impact.

Jackson, Karen E.↗

Supersonic Mass Flux Measurements via Tunable Diode Laser Absorption and Non-Uniform Flow Modeling

Measurements of mass flux are obtained in a vitiated supersonic ground test facility using a sensor based on line-of-sight (LOS) diode laser absorption of water vapor. Mass flux is determined from the product of measured velocity and density. The relative Doppler shift of an absorption transition for beams directed upstream and downstream in the flow is used to measure velocity. Temperature is determined from the ratio of absorption signals of two transitions (lambda(sub 1)=1349 nm and lambda(sub 2)=1341.5 nm) and is coupled with a facility pressure measurement to obtain density. The sensor exploits wavelength-modulation spectroscopy with second-harmonic detection (WMS-2f) for large signal-to-noise ratios and normalization with the 1f signal for rejection of non-absorption related transmission fluctuations. The sensor line-of-sight is translated both vertically and horizontally across the test section for spatially-resolved measurements. Time-resolved measurements of mass flux are used to assess the stability of flow conditions produced by the facility. Measurements of mass flux are within 1.5% of the value obtained using a facility predictive code. The distortion of the WMS lineshape caused by boundary layers along the laser line-of-sight is examined and the subsequent effect on the measured velocity is discussed. A method for correcting measured velocities for flow non-uniformities is introduced and application of this correction brings measured velocities within 4 m/s of the predicted value in a 1630 m/s flow.

Chang, Leyen S.↗

Application of FUN3D Solver for Aeroacoustics Simulation of a Nose Landing Gear Configuration

Numerical simulations have been performed for a nose landing gear configuration corresponding to the experimental tests conducted in the Basic Aerodynamic Research Tunnel at NASA Langley Research Center. A widely used unstructured grid code, FUN3D, is examined for solving the unsteady flow field associated with this configuration. A series of successively finer unstructured grids has been generated to assess the effect of grid refinement. Solutions have been obtained on purely tetrahedral grids as well as mixed element grids using hybrid RANS/LES turbulence models. The agreement of FUN3D solutions with experimental data on the same size mesh is better on mixed element grids compared to pure tetrahedral grids, and in general improves with grid refinement.

Vatsa, Veer N.↗

Wind Tunnel Model Design for Sonic Boom Studies of Nozzle Jet with Shock Interactions

NASA and Industry are performing vehicle studies of configurations with low sonic boom pressure signatures. The computational analyses of modern configuration designs have matured to the point where there is confidence in the prediction of the pressure signature from the front of the vehicle, but uncertainty in the aft signatures with often greater boundary layer effects and nozzle jet pressures. Wind tunnel testing at significantly lower Reynolds numbers than in flight and without inlet and nozzle jet pressures make it difficult to accurately assess the computational solutions of flight vehicles. A wind tunnel test in the NASA Ames 9- by 7-Foot Supersonic Wind Tunnel from Mach 1.6 to 2.0 will be used to assess the effects of shocks from components passing through nozzle jet plumes on the sonic boom pressure signature and provide datasets for comparison with CFD codes. A large number of high-fidelity numerical simulations of wind tunnel test models with a variety of shock generators that simulate horizontal tails and aft decks have been studied to provide suitable models for sonic boom pressure measurements using a minimally intrusive pressure rail in the wind tunnel. The computational results are presented and the evolution of candidate wind tunnel models is summarized and discussed in this paper.

Wind↗

Three-Dimensional, Space-Dependent Mesoscale Diffusivity: Derivation and Implications

Recently, we presented a parameterization of an arbitrary tracer 3D mesoscale flux that describes both diabatic and adiabatic regimes without using arbitrary tapering functions. However, we did not parameterize the mesoscale diffusivity, which is the subject of this work. A key difference between the present and previous diffusivity parameterizations is that in the latter, the two main ingredients, mesoscale drift velocity and eddy kinetic energy, were not parameterized but determined using present data, which deprives the models of predictive power. Since winds, stratification, etc., are predicted to change in the future, use of these parameterizations to study future climate scenarios becomes questionable. In this work, we parameterize drift velocity and eddy kinetic energy (vertical–horizontal components), which we first assess with data [WOCE, TOPEX/Poseidon (T/P), and North Atlantic Tracer Release Experiment (NATRE)] and then use in a coarse-resolution stand-alone ocean code under Coordinated Ocean-Ice Reference Experiment I (CORE-I) forcing. We present results for the global ocean temperature and salinity, Atlantic overturning circulation, meridional heat transport, and Drake Passage transport, which we compare with several previous studies. The temperature drift is less than that of five of seven previous OGCMs, and the salinity drift is among the smallest in those studies. The predicted winter Antarctic Circumpolar Current mixed layer depths (MLDs) are in good agreement with the data. Predicting the correct MLD is important in climate studies since models that predict very deep mixed layers transfer more of the radiative perturbation to the deep ocean, reducing surface warming (and vice versa).

Eddies; Mesoscale processes; Mixing; Ocean models;↗

Demonstration of Initial GlennICE Relative Frame Capability: Axial-Flow Propeller

Modifications have been implemented in the GlennICE software to accommodate a non-inertial reference frame. GlennICE accepts a flow solution from an external flow solver. It then introduces particles and tracks them through the flow field in a Lagrangian manner. Centrifugal and Coriolis terms were added to the GlennICE software to account for relative frame simulations. The objective of the present paper is twofold. First, to check that the new terms are implemented correctly and that the code still behaves as expected with respect to convergence. And second, to provide some initial insight into an upcoming propeller experiment in the NASA Icing Research Tunnel. The paper presents a description of the code modifications. In addition, results are presented for two operating conditions, and three particle sizes. Each case was simulated with four different grid densities to assess grid dependence.

Aircraft Icing↗

Demonstration of Initial GlennICE Relative Frame Capability: Axial-Flow Propeller

Modifications have been implemented in the GlennICE software to accommodate a non-inertial reference frame. GlennICE accepts a flow solution from an external flow solver. It then introduces particles and tracks them through the flow field in a Lagrangian manner. Centrifugal and Coriolis terms were added to the GlennICE software to account for relative frame simulations. The objective of the present paper is twofold. First, to check that the new terms are implemented correctly and that the code still behaves as expected with respect to convergence. And second, to provide some initial insight into an upcoming propeller experiment in the NASA Icing Research Tunnel. The paper presents a description of the code modifications. In addition, results are presented for two operating conditions, and three particle sizes. Each case was simulated with four different grid densities to assess grid dependence.

Aircraft Icing↗

Trinity Supercomputer Now Fully Operational

Now one of the fastest supercomputers in the United States, the Trinity Supercomputer Phase II project was completed during the summer of 2017, and the computer became fully operational during an unclassified “open science” run. The computer has now transitioned to classified mode. The Trinity supercomputer is designed to provide increased computational capability for the NNSA Nuclear Security Enterprise in support of increasing geometric and physics fidelities in nuclear weapons simulation codes, while maintaining expectations for total time to solution. The capabilities of Trinity are required for supporting the NNSA Stockpile Stewardship program’s certification and assessments to ensure that the nation’s nuclear stockpile is safe, secure and effective. With an expected operational lifetime through 2020, Trinity is an approximately 41.5 petaflop (41.5 million billion calculations per second, peak performance) supercomputer based on the Cray XC40 architecture. It consists of 19,420 compute nodes utilizing two processor architectures, Intel Xeon Haswell and Intel Xeon Phi Knights Landing. It is a water-cooled system with a power requirement of about 10 megawatts. The Trinity project is managed and operated by Los Alamos National Laboratory and Sandia National Laboratories under the Alliance for Computing at Extreme Scale (ACES) partnership. The system is located at the Nicholas Metropolis Center for Modeling and Simulation at Los Alamos and covers approximately 5,200 square feet of floor space.

97 MATHEMATICS AND COMPUTING↗

Investigations into validation of plutonium solutions for criticality safety analysis

Plutonium solution chemistry is among the most complex of all the elements in the periodic table. Under acidic conditions up to four different oxidation states can be present in significant amounts in a single solution. From the perspective of nuclear criticality safety, accurate information regarding the concentration of plutonium and other constituents in solution must be well-known in order to correctly model plutonium solution systems for analysis. This requires knowledge of the solution system along with the ability to make accurate assumptions and predictions of the chemical and physical properties of the solution system. If neutron transport methods are used to assess subcriticality in a nuclear criticality safety analysis, the models must be compared with benchmark experiments which are similar and the suitability of the computer code system must be quantified. This paper describes some investigations undertaken to support the validation of plutonium solution systems for nuclear criticality safety analysis and how the Whisper sensitivity/uncertainty (S/U) tool can provide information to support validation of such systems. Case study results for various solution systems such as aqueous plutonium nitrate, aqueous plutonium chloride and hypothetical metal-water mixture are presented. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

High Order Finite Elements S{sub N} Transport in X-Y Geometry on Meshes with Curved Surfaces

Radiation hydrodynamics is useful to model astrophysics, ICF, and glass manufacturing. A large amount of research has been conducted to understand how to solve hydrodynamics equations using high-order finite elements. Researchers at LLNL have developed a general high-order FEM library, Modular Finite Element Methods (MFEM), to enable this research. The BLAST code uses MFEM to evolve the Lagrangian hydrodynamics equations, resulting in meshes with higher order curved surfaces. Our research focuses on the requirements for high order finite element solutions of the radiation transport equation with the eventual goal of studying the complete high-order radiation hydrodynamics solution methodology. For this research we used MFEM to develop a proof-of-concept code that solves the high order finite element transport equations in Cartesian coordinates on meshes with curved surfaces. We have solved several test problems to assess the behavior of our method. (authors)

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Effects of Size on Characteristics of Electroslag Remelted (ESR) HAYNES®282® alloy ingots

The effects of varying ingot diameters on the characteristics of round ESR ingots of 282 alloy are evaluated through a combined experimental and modeling study. Ingots of four different diameters --100 mm, 150 mm, 200 mm and 500 mm, were sectioned and analyzed using metallography to assess spatial variations in dendritic structure (primary / secondary dendrite arm spacings – PDAS/SDAS) across these ingots. Melt parameters of the processes were input into the simulation code, MeltFlow-ESR™ to theoretically predict PDAS/SDAS in the ingots. The values for PDAS/SDAS predicted by the simulations are compared with those measured by experiments and quantitative differences in these values are discussed in the context of the capability and limitations of the model and measurement methods. Both the predicted and measured values show that the PDAS/SDAS values increase with increasing ingot size. In addition, the relation with other ingot characteristics, such as local solidification time as well as the likelihood for freckle formation are discussed. The implication of these results for down-stream ingot processing and for ingot soundness are discussed.

Krishnamurthy, Ramanathan↗

ON THE EFFECTIVENESS OF LLMS IN UNIT TEST GENERATION FOR STRUCTURED TEXT PROGRAMS

The reliability of industrial automation systems heavily depends on the correctness of Programmable Logic Controller (PLC) programs, which are often written in Structured Text (ST). While Large Language Models (LLMs) have shown promise in automating test generation for mainstream programming languages, their effectiveness for the syntactically strict ST language remains underexplored. This thesis presents a systematic empirical evaluation of three state-of-the-art LLMs—GPT-4o, Gemini 2.5 Pro, and Claude Sonnet 4.5—for generating ST unit tests. We examine three prompting strategies: Natural Language (NL), Code Language (CL), and Chain-of-Thought (CoT), across a curated set of 11 ST function blocks. The quality of the generated tests is assessed using Compilation Success Rate (CSR), Statement Coverage (SC), and Branch Coverage (BC). In the zero-shot setting, Claude Sonnet 4.5 achieves the highest CSR, while Gemini 2.5 Pro consistently delivers the best statement and branch coverage, particularly under CL prompts. By incorporating a one-shot CL prompt, all models exhibit substantial improvements—most notably GPT-4o, whose CSR increases from 45.45% to 90.91%, with substantial gains in both SC and BC. To further contextualize these findings, we compare GPT-4o’s one-shot results with PLCAutoTester, a state-ofthe- art ST unit test generation tool, on an additional benchmark dataset. While LLMgenerated tests approach competitive coverage levels, PLCAutoTester maintains significantly higher and more stable coverage across programs. This study provides the first comprehensive benchmark of modern LLMs for ST unit testing, highlighting their strengths, limitations, and improvements through one-shot prompting, and positioning their performance relative to specialized automated testing tools in industrial automation.

42 ENGINEERING↗

A computational model for the prediction of jet entrainment in the vicinity of nozzle boattails (the BOAT code)

The development of a computational model (BOAT) for calculating nearfield jet entrainment, and its incorporation in an existing methodology for the prediction of nozzle boattail pressures, is discussed. The model accounts for the detailed turbulence and thermochemical processes occurring in the mixing layer formed between a jet exhaust and surrounding external stream while interfacing with the inviscid exhaust and external flowfield regions in an overlaid, interactive manner. The ability of the BOAT model to analyze simple free shear flows is assessed by comparisons with fundamental laboratory data. The overlaid procedure for incorporating variable pressures into BOAT and the entrainment correction employed to yield an effective plume boundary for the inviscid external flow are demonstrated. This is accomplished via application of BOAT in conjunction with the codes comprising the NASA/LRC patched viscous/inviscid methodology for determining nozzle boattail drag for subsonic/transonic external flows.

Dash, S. M.↗

Modeling and Simulation Credibility Assessment of Finite Element Models for Fall From Heights Injury Scenarios

Finite element (FE) computational models of the whole human body are being used to investigate the injury modalities and mechanisms arising from suited astronauts’ ExtraVehicular Activities (EVAs). These FE whole body models – simplified Elemance and THUMS pedestrian versions – have undergone a series of verification and validation (V&V) assessments for applications in automotive, domestic, and contact sports arenas. However, the FE models’ Modeling and Simulation (M&S) credibility assessments for simulating suited astronaut injuries due to fall from heights in altered gravity environments are limited. The current study evaluates the M&S credibility of simplified Elemance and THUMS pedestrian FE models based on eight credibility factors – data pedigree, input pedigree, code verification, solution verification, conceptual validation, referent validation, results uncertainty, and results robustness – as per NASA-STD-7009A [1]. These credibility factors were assigned ordinal scores ranging between 0 to 4, with a score of 0 in the case of insufficient evidence and 4 when all data for the model is known, used appropriately, and traceable to the Real-World System (RWS) with acceptable accuracy, precision, and uncertainty. The credibility factor sufficiency thresholds were assigned upon guidance from NASA EVA subject matter experts. The factor scores were ascertained through the evaluation of M&S credibility assessment procedures described in the published literature and FE model reports. The M&S credibility scores for the Elemance and THUMS FE models vary between 1 and 3 for data pedigree, input pedigree, and referent validation credibility factors, and between 0 and 1 for code verification, solution verification, conceptual validation, results uncertainty and results robustness. The results show that these FE models are credible for simulating fall from heights injury scenarios in specific kinematic and kinetic ranges that correlate with highway and contact sports-related external conditions. Multiple credibility elevation strategies are prescribed to improve the Elemance and THUMS models’ credibility for use in the EVA fall from height injury scenarios.

R A Perkins↗

Magnetohydrodynamic and Aerodynamic Assessment of Ballistic Entry of a 70deg Spherecone at Mars and Venus

An electrical conductivity database for continuum flow in a CO2 atmosphere over a 70 deg spherecone was created using the Data Parallel Line Relaxation Code computational fluid dynamics software to inform development of future magnetohydrodynamic subsystems at Venus and Mars. Sixteen freestream conditions were considered at Mars with atmospheric relative velocities from 5 to 8 km/s and altitudes between 20 and 80 km. Sixteen freestream conditions were considered at Venus with atmospheric relative velocities from 9 to 12 km/s and altitudes between 85 and 115 km. Results indicate that the total electrical conductivity in the flow volume always increases as velocity increases. At low velocities, the electrical conductivity is higher at high altitudes, while at high velocities, the electrical conductivity is higher at low altitudes. Three of the 80 km altitude computational fluid dynamics solutions show good agreement with Direct Simulation Monte Carlo results. In general, computational fluid dynamics predicts thinner shocks, higher electron number density, and similar vibrational temperatures as direct simulation Monte Carlo. The magnetohydrodynamic force was calculated at both Mars and Venus. Results indicate there may not be sufficient control authority to use magnetohydrodynamics as a trajectory control mechanism at Mars without artificially increasing the electrical conductivity of the flow, but there may be appreciable control authority for a drag-modulated aerocapture at Venus.

Destiny M Fawley↗

Assessment of UTP A 2133 Mn as a Matching Filler Metal for Alloy 800H in Section III, Division 5 Applications

Six alloys are qualified in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPVC) for elevated-temperature nuclear components. Due to reactor design alloy restrictions and motivation to improve operational efficiency and plant lifetimes, it is necessary to maximize the usefulness of qualified alloys. One of these alloys is Alloy 800H, which is qualified for a maximum temperature of 760°C and a maximum 300,000-hour service life. However, the welding filler metals qualified to join Alloy 800H have stress rupture factors that reduce the allowable weldment strength by factors as low as 0.59 times the Alloy 800H base metal. In an effort to improve the weldment creep-rupture performance, or to increase the stress reduction factor, non-code qualified filler metals are under investigation by the Department of Energy?s Advanced Reactor Technologies program. For this investigation, UTP A 2133 Mn filler metal (Fe-Cr-Ni-Mn-Nb) was used to join 0.5 in. thick Alloy 800H plate to demonstrate passing an ASME BPVC Section IX weld qualification. The multi-pass, pulsed GTAW process showed successful weld qualification results, and additional property measurements were conducted to compare previous analyses of Alloy 82 and Alloy 617 filler metals. Future work will evaluate the cross-weld creep-rupture performance of the UTP A 2133 Mn in comparison to Alloy 82 and Alloy 617 filler metals.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Computation of Flow Over a Drag Prediction Workshop Wing/Body Transport Configuration Using CFL3D

A Drag Prediction Workshop was held in conjunction with the 19th AIAA Applied Aerodynamics Conference in June 2001. The purpose of the workshop was to assess the prediction of drag by computational methods for a wing/body configuration (DLR-F4) representative of subsonic transport aircraft. This report details computed results submitted to this workshop using the Reynolds-averaged Navier-Stokes code CFL3D. Two supplied grids were used: a point-matched 1-to-1 multi-block grid, and an overset multi-block grid. The 1-to-1 grid, generally of much poorer quality and with less streamwise resolution than the overset grid, is found to be too coarse to adequately resolve the surface pressures. However, the global forces and moments are nonetheless similar to those computed using the overset grid. The effect of three different turbulence models is assessed using the 1-to-1 grid. Surface pressures are very similar overall, and the drag variation due to turbulence model is 18 drag counts. Most of this drag variation is in the friction component, and is attributed in part to insufficient grid resolution of the 1-to-1 grid. The misnomer of 'fully turbulent' computations is discussed; comparisons are made using different transition locations and their effects on the global forces and moments are quantified. Finally, the effect of two different versions of a widely used one-equation turbulence model is explored.

Rumsey, Christopher L.↗