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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,639 records · Page 91

Effect of Welding Processes on the Microstructure, Mechanical Properties and Residual Stresses of Plain 9Cr-1Mo Steel Weld Joints

9Cr-1Mo steel designated as P9 is widely used in the construction of power plants and high-temperature applications. It is chosen for fabricating hexcan fuel subassembly wrapper components of fast breeder reactors. Arc welding processes are generally used for fabricating 9Cr-1Mo steel weld joints. A-TIG welding process is increasingly being adopted by the industries. In the present study, shielded metal arc (SMA), tungsten inert gas (TIG) and A-TIG welding processes are used for fabricating the 9Cr-1Mo steel weld joints of 10 mm thickness. Effect of the above welding processes on the microstructure evolution, mechanical properties and residual stresses of the weld joints has been studied in detail. All the three weld joints exhibited comparable strength and ductility values. 9Cr-1Mo steel weld joint fabricated by SMAW process exhibited lower impact toughness values caused by coarser grain size and inclusions. 9Cr-1Mo steel weld joint fabricated by TIG welding exhibited higher toughness due to finer grain size, while the weld joint fabricated by A-TIG welding process exhibited adequate toughness values. SMA steel weld joint exhibited compressive residual stresses in the weld metal and HAZ, while TIG and A-TIG weld joint exhibited tensile residual stresses in the weld metal and HAZ.

36 MATERIALS SCIENCE↗

[LCA UP] LNG Ocean Shipping

This unit process includes operation of a liquefied natural gas (LNG) ocean tanker using steam, DFDE/TFDE, ME-GI or X-DF engines. The tanker is fueled by a combination of boil-off gas (BOG) produced via evaporation of LNG, fuel oil, and diesel.

Group - Transport Process; LCA; LCA Unit Process; ↗

Strategies to enhance the selectivity in high temperature gas sensing

High temperature gas sensors for harsh exhaust environments are of paramount importance to improve combustion efficiency and control emissions. In the past decades, various sensors have been developed for monitoring combustion process. Among them, resistor-type gas sensors have been extensively studied for high temperature environment due to its simplicity in fabrication, low cost and user-friendliness. However, for resistive high temperature gas sensors, besides stability and sensitivity, selectivity is the major challenge issue that impedes the real application of resistive gas sensors. This talk will first review recent progress in high temperature gas sensing and its current challenges, and then discuss our recent work on exploring various strategies to improve the high temperature gas sensing selectivity.

Lei, Yu↗

Impact of chamber wall loss of gaseous organic compounds on secondary organic aerosol formation: Explicit modeling of SOA formation from alkane and alkene oxidation

Recent studies have shown that low volatility gas-phase species can be lost onto the smog chamber wall surfaces. Although this loss of organic vapors to walls could be substantial during experiments, its effect on secondary organic aerosol (SOA) formation has not been well characterized and quantified yet. Here the potential impact of chamber walls on the loss of gaseous organic species and SOA formation has been explored using the Generator for Explicit Chemistry and Kinetics of the Organics in the Atmosphere (GECKO-A) modeling tool, which explicitly represents SOA formation and gas–wall partitioning. The model was compared with 41 smog chamber experiments of SOA formation under OH oxidation of alkane and alkene series (linear, cyclic and C 12 -branched alkanes and terminal, internal and 2-methyl alkenes with 7 to 17 carbon atoms) under high NO x conditions. Simulated trends match observed trends within and between homologous series. The loss of organic vapors to the chamber walls is found to affect SOA yields as well as the composition of the gas and the particle phases. Simulated distributions of the species in various phases suggest that nitrates, hydroxynitrates and carbonylesters could substantially be lost onto walls. The extent of this process depends on the rate of gas–wall mass transfer, the vapor pressure of the species and the duration of the experiments. Furthermore, this work suggests that SOA yields inferred from chamber experiments could be underestimated up a factor of 2 due to the loss of organic vapors to chamber walls.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Greenhouse Gas and Air Pollutant Emissions from Composting

Composting can divert organic waste from landfills, reduce landfill methane emissions, and recycle nutrients back to soils. However, the composting process is also a source of greenhouse gas and air pollutant emissions. Researchers, regulators, and policy decision-makers all rely on emissions estimates to develop local emissions inventories and weigh competing waste diversion options, yet reported emission factors are difficult to interpret and highly variable. This review explores the impacts of waste characteristics, pretreatment processes, and composting conditions on CO 2 , CH 4 , N 2 O, NH 3 , and VOC emissions by critically reviewing and analyzing 388 emission factors from 46 studies. The values reported to date suggest that CH 4 is the single largest contributor to 100-year global warming potential (GWP 100 ) for yard waste composting, comprising approximately 80% of the total GWP 100 . For nitrogen-rich wastes including manure, mixed municipal organic waste, and wastewater treatment sludge, N 2 O is the largest contributor to GWP 100 , accounting for half to as much as 90% of the total GWP 100 . If waste is anaerobically digested prior to composting, N 2 O, NH 3 , and VOC emissions tend to decrease relative to composting the untreated waste. Effective pile management and aeration are key to minimizing CH 4 emissions. However, forced aeration can increase NH 3 emissions in some cases.

54 ENVIRONMENTAL SCIENCES↗

Correction to “Greenhouse Gas and Air Pollutant Emissions from Composting”

Composting can divert organic waste from landfills, reduce landfill methane emissions, and recycle nutrients back to soils. However, the composting process is also a source of greenhouse gas and air pollutant emissions. Researchers, regulators, and policy decision-makers all rely on emissions estimates to develop local emissions inventories and weigh competing waste diversion options, yet reported emission factors are difficult to interpret and highly variable. This review explores the impacts of waste characteristics, pretreatment processes, and composting conditions on CO 2 , CH 4 , N 2 O, NH 3 , and VOC emissions by critically reviewing and analyzing 388 emission factors from 46 studies. The values reported to date suggest that CH 4 is the single largest contributor to 100-year global warming potential (GWP100) for yard waste composting, comprising approximately 80% of the total GWP 100 . For nitrogen-rich wastes including manure, mixed municipal organic waste, and wastewater treatment sludge, N 2 O is the largest contributor to GWP 100 , accounting for half to as much as 90% of the total GWP 100 . If waste is anaerobically digested prior to composting, N 2 O, NH 3 , and VOC emissions tend to decrease relative to composting the untreated waste. Effective pile management and aeration are key to minimizing CH 4 emissions. However, forced aeration can increase NH 3 emissions in some cases.

54 ENVIRONMENTAL SCIENCES↗

AGR-2 Irradiation Experiment Fission Product Mass Balance

The Advanced Gas Reactor (AGR) program is in the process of qualifying tristructural isotropic (TRISO)-coated uranium carbide/uranium oxide (UCO) fuel for use in high-temperature gas-cooled reactors (HTGRs) in the United States. The second AGR irradiation (AGR-2) started in the Advanced Test Reactor (ATR) in June 2010 and was completed in October 2013. The first AGR irradiation (AGR-1) tested fuel produced on laboratory scale equipment, but the AGR-2 TRISO-coated fuel particles were produced on an industrial scale and then overcoated and compacted into cylindrical compacts using laboratory-scale processes. Both UCO and UO2 fuels were irradiated in AGR-2 so that their performance could be compared. The UCO fuel was in Capsules 2, 5, and 6, and the UO2 fuel was in Capsule 3. (Capsules 1 and 4 were French and South African fuel, respectively. These fuels will not be discussed.) UCO burnups ranged from 7.3 to 13.2 % fissions per initial metal atom (FIMA), and compact time-averaged, volume-averaged (TAVA) irradiation temperatures ranged from about 1000°C to 1300°C. UO2 compact burnups ranged from 9.0 to 10.7 % FIMA, and compact TAVA temperatures ranged from about 1000 to 1060°C.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Investigation of desorption of hydrogen gas from polymer matrix using thermal desorption analysis and finite element modeling

Polymer materials are used widely as sealing materials and liners in hydrogen storage and transportation infrastructure. During operating conditions, polymers are exposed to high pressure hydrogen gas periodically. When in contact, the hydrogen gas diffuses through the polymer material with ease due to its smaller sized molecules compared to the polymer molecules. In the event of rapid decompression of outside hydrogen gas, the hydrogen molecules within the polymer diffuse out. This process is known as the desorption of polymer and can cause blisters or cracking causing permanent damage to the polymer. Here, we used a combined experimental and modeling approach to investigate the desorption of the hydrogen gas in the polymer. Thermal desorption analysis (TDA) experiments were performed on the polymer sample exposed to the high-pressure hydrogen gas to measure the diffusion coefficient and equilibrium hydrogen concentration. Experiments also provided the quantity of hydrogen within the polymer during the desorption process which followed Fick’s law. However, for higher pressurization values, some anomaly was observed in the quantity of hydrogen remaining in the polymer sample. A continuum mechanics based coupled diffusion–deformation-damage model was deployed to simulate the gas desorption process in the material using the finite element method to understand its effect on the material. It was found that the anomaly in TDA results were due to the blister formation on the polymer surface which resulted in longer hydrogen retention. Simulations also showed that blister formation can be affected by multiple parameters such as the addition of filler particles, and pre-existing cavity size.

36 MATERIALS SCIENCE↗

Using Bayesian Inference Framework towards Identifying Gas Species and Concentration from High Temperature Resistive Sensor Array Data

High temperature gas sensors have been highly demanded for combustion process optimization and toxic emissions control, which usually suffer from poor selectivity. In order to solve this selectivity issue and identify unknown reducing gas species (CO, CH 4 , and CH 8 ) and concentrations, a high temperature resistive sensor array data set was built in this study based on 5 reported sensors. As each sensor showed specific responses towards different types of reducing gas with certain concentrations, based on which calibration curves were fitted, providing benchmark sensor array response database, then Bayesian inference framework was utilized to process the sensor array data and build a sample selection program to simultaneously identify gas species and concentration, by formulating proper likelihood between input measured sensor array response pattern of an unknown gas and each sampled sensor array response pattern in benchmark database. This algorithm shows good robustness which can accurately identify gas species and predict gas concentration with a small error of less than 10% based on limited amount of experiment data. These features indicate that Bayesian probabilistic approach is a simple and efficient way to process sensor array data, which can significantly reduce the required computational overhead and training data.

Liu, Yixin↗

A novel chemical looping partial oxidation process for thermochemical conversion of biomass to syngas

The Biomass-to-Syngas (BTS) chemical looping process is an advanced thermochemical biomass conversion process for the production of sustainable fuels and chemicals. The BTS process is novel in that it converts biomass feedstock to high purity syngas with adjustable H 2 :CO molar ratio without needing an air separation unit (ASU), a tar reformer, a steam reformer, or a water-gas-shift (WGS) reactor. In the BTS process, biomass feedstock is partially oxidized to produce syngas by oxygen carriers in a reducer that is operated in a co-current gas-solid moving bed contact mode. The reduced oxygen carriers are regenerated in a fluidized bed combustor via the oxidation reaction with air. The BTS process uses the iron-titanium composite metal oxide (ITCMO) material as the oxygen carrier, which is capable of cracking the volatiles produced in biomass pyrolysis as well as regulating the syngas composition. The co-current moving bed reducer eliminates back-mixing, channeling, or bypassing of solid and gas reactants, resulting in a syngas composition that is close to the thermodynamic equilibrium. In this paper, the rationale of a successful BTS process is discussed along with the thermodynamic characteristics of the ITCMO oxygen carrier, that can effectively react with a woody biomass feedstock, analyzed based on an ASPEN Plus model. Bench scale moving bed reducer experiments are presented, indicating the conversion of wood pellets to syngas with a H 2 :CO ratio of 2, which is suitable for methanol or liquid fuel synthesis. The gas and solid composition produced in the bench scale reducer matches the prediction from the ASPEN Plus thermodynamic model. Furthermore, this model is further used to analyze the performance of the BTS process under autothermal conditions for methanol production, with a comparison with a baseline indirectly heated gasification process.

09 BIOMASS FUELS↗

Biomethanation to Upgrade Biogas to Pipeline Grade Methane

NREL is working closely with DOE, Electrochaea GmbH, and Southern California Gas Company (SoCalGas) to reduce costs of a biomethanation process capable of megawatt-scale deployment that upgrades organic biogas waste streams to produce pipeline quality renewable natural gas (RNG). Biomethanation is a two-step process using a single-celled methanogenic archaea that converts low-carbon low-cost hydrogen (H2) and waste carbon dioxide (CO2) to produce renewable methane (CH4). The process upgrades the biogenic CO2 - while allowing the CH4 to pass through - from biogas sources like dairies, wastewater treatment plants, and landfills. The CH4 produced is a drop-in direct replacement fuel and producers can participate in the growing number of carbon markets; like California's Low Carbon Fuel Standard and the Federal Renewable Fuel Standard. NREL and Argonne National Laboratory have completed a life cycle analysis using the GREET model to show that the biomethanation process produces RNG that is carbon negative even when H2 production via low-temperature water electrolysis is driven by the existing carbon intensity of California's electricity grid. And of course, even further carbon negative (-233 kg CO2e/kWh) when the electricity is produced from low-carbon sources like wind and solar. Leveraging lessons learned from operating SoCalGas' 700L 18-bar bioreactor system, NREL is designing and building a flexible RD&D platform that will enable field trials at biogas and other CO2 sources. A custom 16' long trailer will house a 20L 18-bar bioreactor, 3 - 25 kW proton exchange membrane electrolyzer, and dosing, thermal, and controls systems to support operations with only power, biogas, and water feedstocks required by the field locations. The end-of-project goal is to demonstrate pipeline quality RNG production (> 95% CH4, < 4% H2, <1% CO2, < 0.2% O2 and < 4 parts per million H2 sulfide) using real biogas feedstocks - thereby recycling both greenhouse gases for injection into the natural gas network or to be used onsite.

biogas upgrading↗

Additively manufactured cryogenic microchannel distillation device for air separation

Abstract The efficiency of air separation is tested using three different small‐scale cryogenic distillation columns. The performance of a random packed column is compared to the performance of two microchannel distillation (MCD) columns that use thin wicking structures and gas flow channels to achieve process intensification. The MCD columns tested include a plate‐type layered column and an additively manufactured porous honeycomb (AMPH) column. For columns with 25.4 cm of active height and run under similar conditions, the packed, plate‐type layering, and AMPH columns achieved approximate height equivalent of a theoretical plate (HETP) values of 5.5, 3.7, and 3.2 cm for nitrogen, and 5.9, 4.9, and 3.3 cm for argon. The AMPH column can produce up to 0.4 SLM of more than 90% purity oxygen with 12 W of cooling lift. These results demonstrate the feasibility of using additive manufacturing to construct MCD devices and pave a way for constructing novel MCD designs.

36 MATERIALS SCIENCE↗

Modeling biomass gasification system using multistep kinetics under various oxygen–steam conditions

Biomass gasification is an effective method to convert low‐value lingocellulosic biomass into useful gas products. The ability to predict the gas composition is important to process design. In this study, simulations of biomass gasification were carried out for various feedstocks at different operating conditions, and the model results were validated using experimental data. A multistep kinetics model was developed to predict the syngas composition using different biomass feedstocks under various oxygen‐enriched air and steam conditions. The oxygen level in the gasifying agent ranged from 21% (air) to 45% (pure oxygen). Five different biomass materials were used, including pine, maple–oak mixture, seed corn, corn stover, and switchgrass. The fluidized bed gasifier was maintained at 800°C. The present kinetics model was able to predict the concentrations of H 2 , CO, CO 2 , H 2 O, CH 4 , and N 2 in the syngas, and the predicted compositions were in good agreement with the experimental data. The results show that the model was sensitive to the variation in the oxygen level, steam flow rate, and the composition of the biomass material. As the oxygen level increased, the model also predicted the increase in H 2 , CO, CH 4 , and the H 2 /CO ratio. The mechanism on improving the syngas quality was also explained by analyzing the reaction equations. The increase in hydrogen is believed to be due to the use of steam for gasification. The present model can further be integrated into the process simulation model for predicting the performance of a biorefinery to help utilize biomass energy. © 2015 American Institute of Chemical Engineers Environ Prog, 34: 1148–1155, 2015

Banerjee, Sudhanya↗

Understanding ZIF-8 Performance upon Gas Adsorption by Means of Inelastic Neutron Scattering

We present that despite the vast number of publication dealing with ZIF-8, the performance of this zeolitic MOF upon adsorption is still a matter of debate. The understanding of its adsorption properties its of great importance to define its potential in aplications such as gas separation, sensing and catalytic processes. Using inelastic neutron scattering (INS) upon exposure to different probe molecules we get further insight about the adsortion performance at cryogenic temperatures, including the possible swinging of the imidazolate linkers.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Nonequilibrium Phenomena in (Quasi-)thermal Plasma Flows

Thermal plasmas are utilized in diverse applications that require high power densities or throughputs, such as metal cutting, welding, spraying, metallurgy, and materials synthesis. Thermal plasma applications involve interactions between the highly energetic plasma and working gas streams, confining devices, or processing materials. Whereas thermal plasma implies a state of equilibrium (i.e. Local Thermodynamic Equilibrium, LTE), due to the above interactions, thermal plasma flows depict nonequilibrium phenomena of two types: kinetic and dissipative. Kinetic nonequilibrium manifests microscopically and is caused by localized imbalances between particles and fields interactions. Its occurrence is illustrated, for example, as deviations from thermal equilibrium between heavy-species and electrons or from mass-action laws. In contrast, dissipative nonequilibrium reveals macroscopically and is produced by external driving forces that incite distributed responses, such as the growth of instabilities, the occurrence of self-organization, or the establishment of turbulence. While kinetic nonequilibrium has been increasingly incorporated in thermal plasma flow models (e.g. finite-rate chemistry, two-temperature models), it is the great advances in numerical computing that is enabling the exploration of dissipative nonequilibrium (e.g. pattern formation, small-scale turbulent features). Both types of nonequilibrium are reviewed, including their estimation and incidence, within the context of computational models and their relevance to thermal plasma sources and processes.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

An Experimental Method to Measure Gaseous Diffusivity in Tight and Partially Saturated Porous Media via Continuously Monitored Mass Spectrometry

Detection of radioxenon and radioargon produced by underground nuclear explosions is one of the primary methods by which the Comprehensive Nuclear-Test–Ban Treaty (CTBT) monitors for nuclear activities. However, transport of these noble gases to the surface via barometric pumping is a complex process relying on advective and diffusive processes in a fractured porous medium to bring detectable levels to the surface. To better understand this process, experimental measurements of noble gas and chemical surrogate diffusivity in relevant lithologies are necessary. However, measurement of noble gas diffusivity in tight or partially saturated porous media is challenging due to the transparent nature of noble gases, the lengthy diffusion times, and difficulty maintaining consistent water saturation. Here, the quasi-steady-state Ney–Armistead method is modified to accommodate continuous gas sampling via effusive flow to a mass spectrometer. An analytical solution accounting for the cumulative sampling losses and induced advective flow is then derived. Experimental results appear in good agreement with the proposed theory, suggesting the presence of retained groundwater reduces the effective diffusivity of the gas tracers by 10–1000 times. Finally, by using a mass spectrometer, the method described herein is applicable to a broad range of gas species and porous media.

47 OTHER INSTRUMENTATION↗

TeV gamma rays from Galactic Center pulsars

Measurements of the nearby pulsars Geminga and B0656+14 by the HAWC and Milagro telescopes have revealed the presence of bright TeV-emitting halos surrounding these objects. If young and middle-aged pulsars near the Galactic Center transfer a similar fraction of their energy into TeV photons, then these sources could plausibly dominate the emission that is observed by HESS and other ground-based telescopes from the innermost $\sim$$10^2$ parsecs of the Milky Way. In particular, both the spectral shape and the angular extent of this emission is consistent with TeV halos produced by a population of pulsars, although the reported correlation of this emission with the distribution of molecular gas suggests that diffuse hadronic processes also must contribute. The overall flux of this emission requires a birth rate of ~100-1000 neutron stars per Myr near the Galactic Center, in good agreement with recent estimates.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗