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DOE OSTI2015

Status Report on NEAMS System Analysis Module Development

Under the Reactor Product Line (RPL) of DOE-NE’s Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, an advanced SFR System Analysis Module (SAM) is being developed at Argonne National Laboratory. The goal of the SAM development is to provide fast-running, improved-fidelity, whole-plant transient analyses capabilities. SAM utilizes an object-oriented application framework MOOSE), and its underlying meshing and finite-element library libMesh, as well as linear and non-linear solvers PETSc, to leverage modern advanced software environments and numerical methods. It also incorporates advances in physical and empirical models and seeks closure models based on information from high-fidelity simulations and experiments. This report provides an update on the SAM development, and summarizes the activities performed in FY15 and the first quarter of FY16. The tasks include: (1) implement the support of 2nd-order finite elements in SAM components for improved accuracy and computational efficiency; (2) improve the conjugate heat transfer modeling and develop pseudo 3-D full-core reactor heat transfer capabilities; (3) perform verification and validation tests as well as demonstration simulations; (4) develop the coupling requirements for SAS4A/SASSYS-1 and SAM integration.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2019

Progress on Grizzly Development for Reactor Pressure Vessels and Reinforced Concrete Structures

The Grizzly code has been under development for the U.S. Department of Energy’s Light Water Reactor Sustainability program to provide predictive tools for the evolution of material degradation in critical light water reactor structural components due to long-term exposure to the environmental conditions of normal reactor operation, and for the effects of this degradation on the safety of these components. This development has primarily targeted reactor pressure vessels and reinforced concrete structures. Work performed during Fiscal Year 2019 added important features for both of these types of structures. For probabilistic fracture mechanics analysis of reactor pressure vessels, capabilities were added to account for the effects of warm prestressing and residual stresses, as well as to model crack initiation, growth, and arrest. For modeling microstructure evolution in reactor pressure vessels, a cluster dynamics model for evolution of Mn-Ni-Si phases has been implemented. For modeling degraded reinforced concrete structures, capabilities to consider the combined effects of damage and creep in the concrete constitutive model and model nonlinear behavior of reinforcing bars has been added. These newly-developed features fill important gaps in Grizzly’s feature set for engineering-scale analysis of degraded reactor pressure vessels and reinforced concrete structures. Grizzly development in both of these areas has reached a point where it is ready for extensive testing on relevant engineering problems.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

Feedback of the Dutch Historical Waste Management Program - 17085

This paper provides a feedback on the Dutch historical waste management program. Over the past decades, the High Flux Reactor located in Petten in the province of North Holland has tested numerous types of materials and fuels irradiation, for both medical and nuclear energy applications. A number of waste containers was accumulated on site, where the storage facility was initially built. Following Dutch political decisions in the 1980's, the contents of the waste storage facility in Petten must be transferred to another location. The consequences of this decision included the transportation of waste containers from Petten to the new location, which is located in the South-West of the Netherlands. This project was initiated and is now running. It includes a complex structure and can be described as follows: each historical-waste container will be opened, its contents segregated in three categories depending on the dose rate emission, characterized and repacked in new containers suitable for transportation and storage at the new site. The approach chosen is based on the final dose rate emitted by the repacked containers, which are sub-divided into 3 categories.. The lowest dose-emitting containers are transported directly to the new storage facility. The 2 other categories are first transported to a third party to be super compacted and subsequently transported to the new storage facility. So far, the segregation method is based on Co-60 gamma emission and nuclide vectors associated to the different materials. A pre-sorting has been established to fit as much as possible IAEA recommendations. Historical waste has then to be classified in families sharing common history. Thus, a set of canisters containing the pieces of the old reactor vessel, which was replaced in 1984 was the first challenge, followed by a set of canisters containing residues of instruments only and pieces coming from the top of the control rods of the reactor which were not directly irradiated in the reactor. So far, the two first sets of canisters are being treated and characterized as well as possible. Reporting and official documents have been filled up to comply to Dutch transport regulations and to define waste acceptance criteria for the storage facility. The first transports of containers with Low Level Waste occurred in October 2015, and another transport took place at the end of 2016. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Online monitoring of rod control systems in combustion engineering pressurized water reactors - 195

Current designs of Pressurized Water Reactors (PWRs) are equipped with control and shutdown rods that are inserted and withdrawn from the reactor core to control reactivity. In Combustion Engineering (CE) plants, these rods are moved using the Control Element Drive Mechanism (CEDM) and controlled by the CEDM Control System (CEDMCS). In the event of system failure, troubleshooting activities can have a substantial impact on plant resources. Furthermore, CEDM component failures have occurred without warning, which has led to increased costs for the plants. These issues, combined with the inherently complex design of the CEDMCS, create a need for an online diagnostics system that can improve system health monitoring, increase diagnostic capabilities, and decrease troubleshooting time. This paper describes an advanced analysis and diagnostics system that monitors the CEDMCS during plant operation and provides critical information to onsite personnel to help detect and prevent problems before they impact normal plant operation. This system uses existing CEDMCS test points to acquire data and needs no modifications to the CEDMCS for implementation. The online monitoring capabilities automatically collect data during normal operation and diagnose failure events, reduce troubleshooting time and provide plant personnel with valuable information which is not currently available. Additionally, the system has built-in features used to streamline routine surveillance testing, collect stationary and movement data on multiple rods simultaneously, automate analysis, and generate reports. This system was developed with input from industry CEDMCS engineers at existing commercial facilities and has been deployed in multiple operating nuclear plants. The system has demonstrated itself to be a valuable tool for CEDMCS health monitoring, not only in reducing required man-power for routine system testing, but also in detected impending coil faults and allowing plant engineers to mitigate system component failures to prevent impending plant shut downs. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2025

Technical Assessment of the Application of Digital Twin and Prognostic Tools for Condition Monitoring

This report was prepared for the U.S. Nuclear Regulatory Commission (NRC) to present use cases of the application of advanced technologies toward meeting the current and future regulatory requirements for maintenance and condition monitoring of structures, systems, and components (SSCs). The advanced technologies considered in this work, collectively referred to as digital twin (DT) technologies, are advanced sensors and instrumentation, data analytics, machine learning and artificial intelligence (ML/AI), and physics-based models. The report presents two use cases of reactor coolant pumps (RCPs) and heat pipes in nuclear power plants (NPPs) with technical and regulatory considerations and opportunities in using advanced technologies for conditional monitoring. Key findings from the exploration of these considerations are as follows: - Uncertainties in sensor data and model predictions must be rigorously addressed through validation and verification processes - Regulatory compliance is paramount, necessitating data driven models to be developed in line with existing codes and standards, as well as considering potential future guidelines for advanced reactors - Explainability and transparency in ML/AI models are essential for developing operator trust and regulatory review, including methods that enhance the interpretability of complex data-driven predictions - Condition monitoring programs must be evaluated for their effectiveness in reducing maintenance-preventable function failures (MPFF) and aligning with plant performance criteria - The deployment of advanced technologies for condition monitoring could lead to a transition from periodic to continuous monitoring, thereby optimizing maintenance schedules - Collaborative efforts between industry stakeholders, regulatory bodies, and technology developers are crucial for the successful adoption of advanced technologies for condition monitoring systems in nuclear facilities In summary, the introduction of advanced technologies into condition monitoring programs represents a significant leap forward in the domain of NPP maintenance. By harnessing the capabilities of advanced sensors, data analytics, and ML/AI, NPP operators can transition from a time-based to a condition-based maintenance approach. This shift can potentially enhance the reliability and safety of critical plant components while optimizing maintenance efforts and minimizing unnecessary outages. The NRC is continuing to explore the regulatory aspects of advanced technologies as part of inservice inspection and inservice testing (ISI and IST) programs by pursuing additional research in this technical area.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2013

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Structural Mechanics Module Development Plan

The NEAMS project aims to develop a simulation toolkit, the "NEAMS ToolKit," which will enable predictive virtual test and experiments. The NEAMS toolkit will generate insights by exploring reactor system behavior in regimes that are too difficult, too risky, or even impossible to achieve exclusively in a laboratory setting. The objective of the NEAMS toolkit is to develop a "pellet-to-plant" simulation capability useful for predicting performance and safety for a broad range of nuclear reactor power systems.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2020

Coupling MOOSE-Wrapped MPACT to BISON

As part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, an effort is being made to leverage codes like Virtual Environment for Reactor Analysis (VERA) and Michigan Parallel Characteristics Transport (MPACT) by coupling them with other NEAMS codes. To facilitate coupling with other Multiphysics Objected Oriented Simulation Environment (MOOSE) applications, a MOOSE-wrapped MPACT app is created. The capability of this app, named Trogdor, is demonstrated by coupling it with another MOOSE app, BISON. Several single pin problems were run to test the Trogdor and BISON coupling.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2026

Advanced Multiphysics Code Coupling for Cladding Surface Thermocouples During Two-Phase Heat Transfer from Nuclear Fuel

Transient testing of nuclear fuel involves the evaluation of fuel performance under off-normal and accident conditions and is essential for proving design performance. Instrumentation included in such experiments commonly includes thermocouples attached to the outer surface of the cladding to provide temperature measurements throughout the transient. However, the presence of thermocouples on the cladding surface can alter the local heat transfer characteristics with the surrounding coolant. These localized effects can influence the temperature of the nearby cladding surface and introduce uncertainties in interpreting the thermocouple data. Understanding the impact of thermocouples attached to the outer surface of the cladding is crucial for accurate data interpretation as well as its effect on the thermomechanical behavior of the cladding. This paper presents a novel methodology for simulating the impact of outer cladding thermocouples during transient testing of nuclear fuels. The simulation framework leverages the thermal-hydraulic capabilities of RELAP5-3D coupled to the BISON fuel performance code through the RELAPCouplingApp interface. The methodology is compared against Accident Tolerant Fuel Reactivity Initiated Accident-1-E experiment performed at Idaho National Laboratory. The results reveal approximately 100°C difference between thermocouple-altered temperature and virgin cladding surface. The model overpredicts surface rewet time due to conservative correlations.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2021

Understanding fission gas bubble distribution, lanthanide transportation, and thermal conductivity degradation in neutron-irradiated α-U using machine learning

U—10Zr based metallic nuclear fuel is the leading candidate for next-generation sodium-cooled fast reactors in the United States. US research reactors have used and tested this fuel type since the 1960s and accumulated considerable experience and knowledge about the fuel performance. Most of the knowledge, however, remains empirical. The lack of mechanistic understanding of fuel performance puts a large burden on proof through experimental verification for the qualification of U—10Zr fuel for commercial use. Further, this paper proposes an image data-driven machine learning approach, coupled with domain knowledge provided by advanced post irradiation examination, to provide unprecedented quantified insights into the morphology, size, density and the connectivity of fission gas bubbles and their effects on the fission product transportation and thermal conductivity. Specifically, we developed a method to automatically detect, extract statistics, and classify ~19,000 fission gas bubbles into different categories, and quantitatively link the data to lanthanide transportation through connected bubbles and degradation of thermal conductivity along the radial temperature gradient in a neutron irradiated U—10Zr annular fuel. Results indicate the approach can be modified to study other irradiation effects, such as secondary phase redistribution and gaseous fuel swelling in other irradiated nuclear fuels.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2016

Advanced Reactors-Intermediate Heat Exchanger (IHX) Coupling: Theoretical Modeling and Experimental Validation

The overall goal of the research project was to model the behavior of the advanced reactorintermediate heat exchange system and to develop advanced control techniques for off-normal conditions. The specific objectives defined for the project were: 1. To develop the steady-state thermal hydraulic design of the intermediate heat exchanger (IHX); 2. To develop mathematical models to describe the advanced nuclear reactor-IHX-chemical process/power generation coupling during normal and off-normal operations, and to simulate models using multiphysics software; 3. To develop control strategies using genetic algorithm or neural network techniques and couple these techniques with the multiphysics software; 4. To validate the models experimentally The project objectives were accomplished by defining and executing four different tasks corresponding to these specific objectives. The first task involved selection of IHX candidates and developing steady state designs for those. The second task involved modeling of the transient and offnormal operation of the reactor-IHX system. The subsequent task dealt with the development of control strategies and involved algorithm development and simulation. The last task involved experimental validation of the thermal hydraulic performances of the two prototype heat exchangers designed and fabricated for the project at steady state and transient conditions to simulate the coupling of the reactor- IHX-process plant system. The experimental work utilized the two test facilities at The Ohio State University (OSU) including one existing High-Temperature Helium Test Facility (HTHF) and the newly developed high-temperature molten salt facility.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2018

FY 2018 Annual Status Report for the Nuclear Fuels and Materials Library

The Nuclear Fuels and Materials Library (NFML), which is owned by U.S. Department of Energy, Office of Nuclear Energy (DOE-NE) and curated by the Nuclear Science User Facilities (NSUF), is a collection of specialized information and nuclear fuel and material samples from past and ongoing irradiation test campaigns. The NFML also includes real-world components retrieved from decommissioned power reactors and donations from other sources. The NFML can be accessed through a web portal at the NSUF web page NSUF.INL.gov or directly at https://nsuf-infrastructure.inl.gov/. The NFML was conceived shortly after the NSUF was established in 2007. The concept was to offer Advanced Test Reactor (ATR) irradiated materials and NSUF project samples that were stored in Idaho National Laboratory (INL) hot cells to researchers for use in NSUF-awarded research projects. The NFML catalogue began as a series of electronic spreadsheets gathered from principal investigators (PI) and INL programs. In the summer of 2016, the spreadsheets were migrated into an online database within the NSUF website. The NFML inventory has continued to grow with the addition of NSUF-funded project specimens, Experimental Breeder Reactor No. 2 (EBR-II) legacy samples, and donated material from Oak Ridge National Laboratory (ORNL). The online library technology further evolved with upgrades for users and administrators of the database. NFML outreach in FY 2018 included NSUF representatives at conferences and workshops domestically and internationally. This document provides a status report on the NFML for FY 2018.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Release on the Virtual Test Bed of an MSRE thermal hydraulics model

The nuclear industry is taking leaps in innovations with companies seeking a sustainable energy future through advanced nuclear reactors. The \gls{DOE}’s \gls{neams} program seeks to substantiate and bolster the deployment of advanced reactors through flexible multifidelity, multiphysics simulations of advanced nuclear reactors. Applications like SAM for one-dimensional systems thermal-hydraulics, and Pronghorn for multidimensional coarse mesh thermal-hydraulics, are geared to support innovations in industry by facilitating design, optimization, and licensing of advanced nuclear reactors. Coupling systems thermal-hydraulics and computational fluid dynamics codes can be difficult as the pressure coupling converges slowly; however, it is important to obtain the desired accuracy in each part of the primary loop. The authors of this model created an \gls{odc}~\cite{Mau23} approach to coupling SAM and Pronghorn. Leveraging this coupling technique, a \gls{msre} model was developed and released to the \gls{neams}/\gls{nric} \gls{vtb}. The \gls{msre} was chosen to be modeled because of the wealth of experimental data available and because of the strong physics coupling between the core and primary circuit \cite{doi:10.13182/NT8-2-118}. This document contextualizes the history of the \gls{msre}, describes the thermal hydraulics models used, and detail the implementation of multidimensional thermal-hydraulics and system codes based on the \gls{odc} method~\cite{Penn} for the \gls{msre} model. Finally, this document presents how other modelers could apply the SAM-Pronghorn \gls{odc} for other advanced reactor models. Current item is the set of slides for ANS Winter 23. The release of the model and the ANS summary have already been approved

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2023

Release on the Virtual Test Bed of an MSRE thermal hydraulics model

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2015

Effects of Irradiation on Material G347A: Prepared for Tokai Carbon Co., Ltd. (Final Report)

This joint program between Oak Ridge National Laboratory (ORNL) and Tokai Carbon Co., Ltd., began in 2009 with the final objective being the preliminary qualification of graphite grade G347A as a candidate material for use in the Generation-IV high temperature gas-cooled nuclear reactor (HTGR). The first segment of this program involved the planning and design of the irradiation program, and the investigation of the feasibility of using specimens smaller than recommended in the pertinent American Society for Testing and Materials (ASTM) International test standards. The results from the first segment were provided to the program sponsor in the document titled “Graphite Pre-Irradiation Specimen Size Validation and Testing Program – Results – Tokai Carbon Japan” [1]. The second segment of this program included the irradiation of the graphite and the measurement of the changes to a set of predefined physical, mechanical, and thermal properties.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Testing of an Integrated Nitrogen Oxide Catcher

A gas-purification system with maximum capacity 50 m{sup 3}/h was developed, fabricated, and tested to catch nitrogen oxides released during hydrometallurgical processing of spent fuel from the BREST reactor. To catch nitrogen oxides, the setup employs water aerosols introduced into the gas duct; it also includes a tank for mixing water aerosols with gas flow, coarse and fine filters, and BRUNS and SMOG apparatus. The filtering complex (mixing tank, FCGO and FAROS filters) gave 72–76% conversion of nitrogen dioxide with initial concentration of 11 g/m{sup 3}; this confirmed that aerosol fiberglass filters can be used to catch nitrogen dioxide. In the tests, the complex of units comprising the setup gave 95.4–98.5% conversion of nitrogen oxide with initial concentration 11–50 g/m{sup 3}. After the design of the mixing tanks is improved and remote extraction of the cartridges of the gas purification apparatus is organized, the tested gas purification setup can be used in radiochemical production.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2015

Implementation of Remaining Useful Lifetime Transformer Models in the Fleet-Wide Prognostic and Health Management Suite

Research and development efforts are required to address aging and reliability concerns of the existing fleet of nuclear power plants. As most plants continue to operate beyond the license life (i.e., towards 60 or 80 years), plant components are more likely to incur age-related degradation mechanisms. To assess and manage the health of aging plant assets across the nuclear industry, the Electric Power Research Institute has developed a web-based Fleet-Wide Prognostic and Health Management (FW-PHM) Suite for diagnosis and prognosis. FW-PHM is a set of web-based diagnostic and prognostic tools and databases, comprised of the Diagnostic Advisor, the Asset Fault Signature Database, the Remaining Useful Life Advisor, and the Remaining Useful Life Database, that serves as an integrated health monitoring architecture. The main focus of this paper is the implementation of prognostic models for generator step-up transformers in the FW-PHM Suite. One prognostic model discussed is based on the functional relationship between degree of polymerization, (the most commonly used metrics to assess the health of the winding insulation in a transformer) and furfural concentration in the insulating oil. The other model is based on thermal-induced degradation of the transformer insulation. By utilizing transformer loading information, established thermal models are used to estimate the hot spot temperature inside the transformer winding. Both models are implemented in the Remaining Useful Life Database of the FW-PHM Suite. The Remaining Useful Life Advisor utilizes the implemented prognostic models to estimate the remaining useful life of the paper winding insulation in the transformer based on actual oil testing and operational data.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

FFTF Passive Safety Test Data for Benchmarks for New LMR Designs

Liquid Metal Reactors (LMRs) continue to be considered as an attractive concept for advanced reactor design. Software packages such as SASSYS are being used to im-prove new LMR designs and operating characteristics. Significant cost and safety im-provements can be realized in advanced liquid metal reactor designs by emphasizing inherent or passive safety through crediting the beneficial reactivity feedbacks associ-ated with core and structural movement. This passive safety approach was adopted for the Fast Flux Test Facility (FFTF), and an experimental program was conducted to characterize the structural reactivity feedback. The FFTF passive safety testing pro-gram was developed to examine how specific design elements influenced dynamic re-activity feedback in response to a reactivity input and to demonstrate the scalability of reactivity feedback results to reactors of current interest. The U.S. Department of En-ergy, Office of Nuclear Energy Advanced Reactor Technology program is in the pro-cess of preserving, protecting, securing, and placing in electronic format information and data from the FFTF, including the core configurations and data collected during the passive safety tests. Benchmarks based on empirical data gathered during operation of the Fast Flux Test Facility (FFTF) as well as design documents and post-irradiation examination will aid in the validation of these software packages and the models and calculations they produce. Evaluation of these actual test data could provide insight to improve analytical methods which may be used to support future licensing applications for LMRs

Wootan, David W.↗

DOE OSTI2024

Demonstrating autonomous controls on hardware test beds is a necessity for successful missions to Mars and beyond

NASA and the Department of Defense are planning for a mission to Mars in the 2030s–2040s using nuclear thermal propulsion (NTP). NTP uses a nuclear reactor to heat flowing hydrogen and create thrust. A serious concern for crewed and uncrewed missions to Mars is the loss of reactor control. The reactor startup and initial rocket impulse are initiated in cislunar or near-earth orbital regions; therefore, radio communications between ground control and the NTP engine should occur in real time. However, radio communications can take more than 20 min, depending on planet positions, to reach Mars orbiters from ground control. To address this delay, local autonomous controls are implemented onboard the NTP engine to ensure acceptable operation. However, autonomous controls have not been demonstrated or implemented in research or power reactor contexts because of safety and reliability concerns. To enable autonomous controls development, demonstration, and validation, Oak Ridge National Laboratory has created a nonnuclear hardware-in-the-loop test bed. Sensors throughout the test bed relay system status and hardware response to the user control algorithm, including measurements of temperature, flow, pressure of a loop, control drum position, and drum speed. This paper discusses the development of this facility and user accessibility.

33 ADVANCED PROPULSION SYSTEMS↗