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DOE OSTI2024

Preliminary Analysis of Advanced Reactor Spent Nuclear Fuel Storage, Transportation, and Disposal

Due to increased interest in advanced reactor deployment and their associated potential new fuel cycles, the U.S. Department of Energy (DOE) Spent Fuel and Waste Science and Technology (SFWST) program has begun to evaluate the possible implications of long term management and final disposition of the spent nuclear fuel (SNF) generated. Safely managing and dispositioning this SNF, along with any other associated radioactive waste, is the primary focus of this initial preliminary assessment. This paper summarizes efforts to evaluate the characteristics and packaging options for three types of advanced reactor SNF forms: (1) tristructural isotropic (TRISO), (2) metallic, and (3) irradiated fuel salt presented in the report titled “Storage, Transportation, and Disposal of Advanced Reactor Spent Nuclear Fuel and High-Level Waste”. TRISO and metallic SNF and their associated waste streams were emphasized because of the near-term anticipated demonstrations of X-energy’s Xe-100 and TerraPower and GE Hitachi’s Natrium advanced reactors. Preliminary information on spent fuel salts discharged from molten-salt reactors (MSRs) was also examined to provide a baseline for future efforts. All calculations and assumptions were based on publicly available information. This paper identifies several different reactors that produce either TRISO or metallic SNF as well as a few of the reactor and fuel characteristics used for the assessments. Based on these characteristics, calculations were performed to determine the applicability of packaging SNF into existing canister designs. The evaluations included geometric (e.g., dimension, volume) and mass/weight considerations, known operational approaches and loading procedures, physical and chemical considerations/conditions for storage environments, and as-loaded radiation, thermal, and criticality analyses to identify constraints on storage, transportation, and disposal. Gaps in publicly available data pertaining to reactor operation and/or fuel composition provide increased uncertainty in some evaluations. Additionally, uncertainty in packaging and SNF management operations provide additional uncertainty. However, preliminary conclusions can still be assessed through this work and are presented in this paper.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Emergency response and solutions for damaged fuel assembly handling events - Lessons learned from a 2013 fuel positioning issue

In 2013, during the refueling of a French 1300 MWe reactor, a fuel assembly (FX3599) was damaged by a fuel assembly positioning tool in the reactor vessel. The upper part of a corner rod of the fuel assembly was twisted and the top end grid was torn off. Because of the protruding fuel rod, the assembly could not be easily transferred for repair to the fuel storage pool via the transfer tube. This unexpected and rarely encountered situation was assessed jointly by EDF and AREVA NP. The chosen option was to directly perform the field service inside the reactor building in cells generally used for intermediate storage during refueling. This operation, performed by EDF and AREVA, involved removing the twisted rod and positioning it in a special-purpose canister by means of a gripper-type tool for removal (KIPCI gripper) and a gripper for holding the rod in place. The special-purpose canister was designed, ordered and supplied by a sub-supplier within one week. The operation went through 3 phases. First a preparation step in the fuel building: The stripper was disassembled and technical checks carried out to ensure correct operation. The gripper tightening force was checked in real-life conditions with the gripper suspended from auxiliary crane. The fuel rod removal was simulated several times by trained operators. Second, the equipment was installed in the reactor building. And third, the operation took place in the reactor cavity: the special-purpose canister was opened, the radioactive waste canister placed in the special-purpose canister, the twisted fuel rod was then grasped by the KIPCI gripper and removed from the fuel assembly. The twisted fuel rod was positioned above the canister and dropped into it. Once the fuel rod had been removed, the canister and fuel assembly FX3599 were transferred to the fuel building and refueling resumed. The canister containing the fuel rod is currently in interim storage in the reactor pool until appropriate action is taken for it to be shipped and eventually reprocessed. EDF has performed improvement in its handling procedures and in its handling tools to avoid a similar new event.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Comparative Analysis of Heat Exchangers for High Temperature High Pressure Helium Component Testing

Helium gas loops have been designed and built to gain a better understanding of the gas thermohydraulic phenomena that take place in a helium system. Some of these loops are used for validation and testing of components for high temperature gas-cooled reactors (HTGRs). However, most of them operate at lower pressure and temperature than an HTGR. While these loops can provide valuable information about gas-cooled reactor components, the operating envelope of the experiment is constrained by the maximum operating conditions of the helium loop. In response to the lack of an experimental facility that can provide the infrastructure needed to validate and test components at nominal pressures and temperatures of HTGRS, the HElium Component Testing Out-of-pile Research (HECTOR) facility was designed at Idaho National Laboratory with the assistance of University of Idaho and Walsh Engineering. With the capability to test at temperatures up to 800°C and pressures of 8MPa, HECTOR serves as a critical tool for the advancement of HTGR technology. The facility's primary role is to provide a controlled, high-fidelity environment for the assessment of component resilience and efficiency under nominal HTGR conditions. In the quest to enhance the efficiency and performance of HECTOR, a comparative analysis of three distinct types of heat exchangers—shell and tube, offset strip fin, and printed-circuit—was conducted, focusing primarily on two critical metrics: the required surface area and pressure drop characteristics. The shell and tube heat exchanger, renowned for its robust design and widespread industrial application, was evaluated against the offset strip fin and the cuttingedge printed-circuit heat exchangers, both of which are lauded for their compactness and thermal effectiveness. This comparative study aims to provide detailed insights into the thermal management capabilities of each heat exchanger type under the conditions inherent to HECTOR, thereby facilitating an informed selection for systems demanding high operational integrity and efficiency.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Summary and experience feedback on the restart and power operation after a long term shutdown of HTR-10 - 18460

After a long term shutdown, 10 MW high temperature gas-cooled reactor (HTR-10) has been restarted in 2014. The main content of this process has been summarized and presented. The preparation in the reactor shutdown stage, the characteristic tests after the restart, and the engineering practice and experience during the power operation of HTR-10, have been introduced in details. The experience feedback on the restart process and power operation stage of HTR-10 have been proposed, including the equipment maintenance, technical transformation, routine test and inspection, modification of operational limits and conditions, and personnel training, etc. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Using the sound of nuclear energy

The generation of sound by heat has been documented as an “acoustical curiosity” since a Buddhist monk reported the loud tone generated by a ceremonial rice-cooker in his diary, in 1568. Over the last four decades, significant progress has been made in understanding “thermoacoustic processes,” enabling the design of thermoacoustic engines and refrigerators. Motivated by the Fukushima nuclear reactor disaster, we have developed and tested a thermoacoustic engine that exploits the energy-rich conditions in the core of a nuclear reactor to provide core condition information to the operators without a need for external electrical power. The heat engine is self-powered and can wirelessly transmit the temperature and reactor power level by generation of a pure tone which can be detected outside the reactor. We report here the first use of a fission-powered thermoacoustic engine capable of serving as a performance and safety sensor in the core of a research reactor and present data from the hydrophones in the coolant (far from the core) and an accelerometer attached to a structure outside the reactor. These measurements confirmed that the frequency of the sound produced indicates the reactor’s coolant temperature and that the amplitude (above an onset threshold) is related to the reactor’s operating power level. Furthermore, these signals can be detected even in the presence of substantial background noise generated by the reactor’s fluid pumps.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2022

Design of a Combined Proportional Integral Derivative Controller to Regulate the Temperature Inside a High-Temperature Tubular Solar Reactor

Solar fuels are proven to be promising candidates for thermochemical energy storage. However, the transient nature of solar radiation is an obstacle to maintaining a stable operational temperature inside a solar reactor. To overcome this challenge, the temperature of a solar reactor can be regulated by controlling the incoming solar radiation or the feedstock flowrate inside the reactor. In this work, a combined proportional integral derivative (PID) controller is implemented to regulate the temperature inside a high-temperature tubular solar reactor with counter-current flowing gas/particles. The control model incorporates two control systems to regulate incoming solar radiation and gas flow simultaneously. The design of the controller is based on a reduced-order numerical model of a high-temperature tubular solar reactor that is vertically oriented with an upward gas flow and downward particle flow. The reactor receives heat circumferentially through its wall over a finite segment of its length. Formulation of the heat transfer model is presented by applying the energy balance for the reactor tube and considering heat and mass transfer inside. A set of governing differential equations are solved numerically by using the finite volume method to obtain reactor wall, particles, and gas temperatures along the reactor length with various boundary conditions. Simulation results are used to tune the PID controller parameters by utilizing the Ziegler–Nichols tuning method. Both the simulation results and the controller performance are visualized on the LABVIEW platform. The controller is challenged to track different temperature setpoints with different scenarios of transient solar radiation. Here, the performance of the PID controller was compared to experimental results obtained from an industrial PID controller embedded in a 7 kW electric furnace. Results show that the combined PID controller is successful in maintaining a stable temperature inside the reactor by regulating the incoming solar radiation and the flowrate via small steady-state error and reasonable settling time and overshoot.

14 SOLAR ENERGY↗
DOE OSTI2016

Neutronics Analysis Supporting Baseline Fuel-Rodlet Irradiation Design in TREAT Multi-SERTTA Vehicle

The Transient Reactor Test (TREAT) Facility is a thermal-spectrum test reactor designed to evaluate reactor fuels and structural material under simulated nuclear excursion and transient power/cooling mismatch situations in nuclear reactors. TREAT was historically operated from 1959 through 1994. There are ongoing activities to resume its transient testing capabilities to support advanced reactor designs and validate computational predictions of fuel and core behavior. Such validation will be an important factor for review and approval of next generation power reactor design and safety evaluations. Historic methods used in TREAT were very approximate and served to estimate a predicted transient power shape. A number of calibration test experiments were then required prior to the actual transient test to better estimate the power that would have been deposited in the experiment during a transient pulse. Much of the experience in the use of these legacy methods has also been lost over the past two decades. Monte Carlo criticality codes are being utilized for calculation of the initial critical state, control rod reactivity worth, and power coupling between core and experiments. Current efforts primarily support neutronics characterization with safety and design analyses for the Multi-SERTTA (Static Environment Rodlet Transient Test Apparatuses) experiment test vehicle, which can accommodate up to four concurrent rodlets under separate environmental conditions. Ongoing efforts are necessary in preparation of transient testing support for Accident Tolerant Fuel (ATF) characterization and other future fuels testing requirements. The power coupling factor (PCF) is one of two key parameters utilized in designing and characterizing the performance of a TREAT fuel irradiation experiment. The second key parameter is the Transient Correction Factor (TCF) which accounts for time-dependent effects. The PCF is the effective quantity of fission-generated energy per mass of fuel specimen per total core energy. The quantity of energy deposited into a fuel rodlet under various test environments can be used to evaluate overall fuel performance, including failure mechanisms and thresholds. Baseline fuel rodlet calculations have been performed to estimate the effectiveness of the Multi-SERTTA test vehicle and optimization of PCF for various test conditions. The baseline serves as reference fuel pin conditions against which calibration and baseline experiments can be performed prior to actual ATF transient testing. Baseline experiments further serve to validate computational analyses and experimental test methods prior to design planning, experimentation, and evaluation of the ATF candidates. This paper serves to document activities performed to evaluate a reference Pressurized Water Reactor (PWR) rodlet design in the TREAT Multi-SERTTA test vehicle. (authors)

42 ENGINEERING↗
DOE OSTI2023

ECAR-6581 Rev 0 Hydraulic Assessment of Conceptual Design of Ring-type Spacer for MARVEL Reactor

The fuel rods in the nuclear reactor core can be deformed due to various reasons, such as thermal expansion, the effect of irradiation, hydrodynamic effects, etc. The deformation of the fuel rods can lead to contact between them, which can deteriorate the coolability of the nuclear fuel and increase the potential risk of failure. To prevent the fuel rods from coming into contact with each other, a ring-type spacer may be introduced in the MARVEL reactor. However, the ring spacers can result in an additional pressure drop, which could restrict the natural circulation operation of the MARVEL reactor. Therefore, this ECAR will examine the additional pressure drop caused by the introduction of the ring-type spacer by comparing with the bare rod condition.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗
DOE OSTI2017

RAZORBACK - A Research Reactor Transient Analysis Code Version 1.0 - Volume 3: Verification and Validation Report.

This report describes the work and results of the verification and validation (V&V) of the version 1.0 release of the Razorback code. Razorback is a computer code designed to simulate the operation of a research reactor (such as the Annular Core Research Reactor (ACRR)) by a coupled numerical solution of the point reactor kinetics equations, the energy conservation equation for fuel element heat transfer, the equation of motion for fuel element thermal expansion, and the mass, momentum, and energy conservation equations for the water cooling of the fuel elements. This V&V effort was intended to confirm that the code shows good agreement between simulation and actual ACRR operations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2025

The Transient Reactor Test Facility (TREAT)

TREAT operated from 1959-1994, later refurbished & resumed operation in 2017 to support fuel safety testing Zircaloy-clad graphite/fuel blocks comprise core Virtually any power history possible within ~2000 MJ core transient energy capacity From milliseconds to minutes: Pulses, Ramps, LOCA Fuel motion monitoring system “hodoscope” observes fast neutrons emitted from specimens to track fuel relocation in real time Reactor also can be a neutron source to adjacent radiography facility Experiment vehicle does everything else Safety containment, specimen environment, and instrumentation

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

General description of HTR-PM emergency power system - 18415

The paper will describe the design concept of the emergency power system utilized in the high temperature gas cooled reactor project (HTR-PM) which is currently under construction in Shandong, China. As a class 1E system which is related to the safety feature of the reactor, emergency power system is responsible for providing multiple reliable power sources for nuclear safety class loads. Therefore, the structure, power source deployment, operation, maintenance and alignment of the system should meet several standards and regulations. The paper will give a detailed description about the designing process of the system which include structure design, determination of primary device parameters, and some calculation results of device capacity such as emergency diesel engine, UPS et al. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
NASA NTRS1985

Thermionic reactors for space nuclear power

Thermionic reactor designs for a variety of space power applications spanning the range from 5 kWe to 3 MWe are described. In all of these reactors, nuclear heat is converted directly to electrical energy in thermionic fuel elements (TFEs). A circulating reactor coolant carries heat from the core of TFEs directly to a heat rejection radiator system. The recent design of a thermionic reactor to meet the SP-100 requirements is emphasized. Design studies of reactors at other power levels show that the same TFE can be used over a broad range in power, and that design modifications can extend the range to many megawatts. The design of the SP-100 TFE is similar to that of TFEs operated successfully in test reactors, but with design improvements to extend the operating lifetime to seven years.

Homeyer, W. G.↗
DOE OSTI2025

Restructuring and Optimizing Reactor Building Lifting Processes & Designing a Solution for an Overhead Door Handling Forklift Attachment

This poster presents two innovative projects aimed at enhancing operational efficiency and safety at the Advanced Test Reactor (ATR) Complex. The first project focuses on restructuring the existing lift book used for hoisting operations within the ATR Reactor Building. The current lift book, a cumbersome 150+ page document, is being transformed into a more efficient format using charts that allow for quick identification of maximum lift heights based on object footprint and weight. This new method also considers various parameters such as floor integrity and reactor status, dividing entries into four distinct charts to improve usability and safety during lifts. The second project involves designing a specialized forklift attachment for handling an overhead door at the ATR Reactor Building. The attachment is engineered to securely lift and lower a 1200lb, 14ft long door, ensuring safe replacement operations. The design process included research on forklift attachment codes, modeling in Autodesk Inventor, and testing through Finite Element Analysis (FEA) and hand calculations to confirm the attachment's structural integrity. Future work includes completing detailed drawings and an Engineering Calculations Analysis and Review (ECAR) document to proceed with manufacturing and assembly. Together, these projects demonstrate a commitment to optimizing reactor building operations through innovative engineering solutions and safety considerations.

42 - ENGINEERING↗
DOE OSTI2016

Fission-powered in-core thermoacoustic sensor

A thermoacoustic engine is operated within the core of a nuclear reactor to acoustically telemeter coolant temperature (frequency-encoded) and reactor power level (amplitude-encoded) outside the reactor, thus providing the values of these important parameters without external electrical power or wiring. We present data from two hydrophones in the coolant (far from the core) and an accelerometer attached to a structure outside the reactor. Furthermore, these signals have been detected even in the presence of substantial background noise generated by the reactor's fluid pumps.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2026

U.S. Efforts in Support of Examinations at Fukushima Daiichi - November 2025 Meeting Notes

Fifteen years have passed since the March 11, 2011, the Great East Japan Earthquake (GEJE) triggered a tsunami that inundated the Fukushima Daiichi Nuclear Power Station (Daiichi or 1F) and led to severe accidents in multiple units at the plant. During these fifteen years since these events, Daiichi forensics examinations and evaluations have revealed many insights for enhancing the safety of nuclear power plants worldwide. However, uncertainties remain regarding the events after the GEJE. Additional Daiichi forensics information is required to inform future Decontamination and Decommissioning (D&D) activi- ties conducted by the plant owner, Tokyo Electric Power Company Holdings, Incorporated (TEPCO Hold- ings). This forensics information also has important implications for the safety and operation of U.S. commercial nuclear power plants. A collaborative U.S. and Japanese effort, which includes approximately 50 experts in reactor safety and plant operations, was initiated in 2014 by the Department of Energy Office of Nuclear Energy (U.S. DOE-NE) to identify Daiichi examination needs and evaluate recent Daiichi examination data to address these needs. This collaborative effort, which is beneficial to the U.S. and Japan, continues as Japan moves forward with D&D activities.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2021

Domestic Safeguards Material Control and Accountancy Considerations for Molten Salt Reactors

Molten salt reactors (MSRs) are a class of nuclear reactor designs with features and operational characteristics that vary significantly more than the class of light water reactors (LWRs). MSR design concepts can be broadly categorized as solid-fueled reactors with molten salt as the coolant, liquid-fueled reactors with fuel dissolved in molten salt coolant and liquid-fueled reactors with fuel dissolved in molten salt that is contained in distinct fuel tubes with a nonfissile coolant. Proposed MSR concepts include features that are specific to each design. MSR concepts vary widely across these design features, including the physical, chemical, and isotopic composition of fresh and irradiated fuel. Operational neutron energy spectrums and breeding ratios also vary significantly across design concepts. Some concepts are burner reactors designed to transmute the spent nuclear fuel from LWRs or pressurized heavy water reactors (PHWRs), while others are breeder reactors designed to breed fissile 233 U from naturally occurring fertile 232 Th. Some MSR concepts are designed to be a part of a once-through fuel cycle, while others involve chemical separation. Those that include plans to recycle the fuel differ by whether the chemical processing would be done onsite, as a process connected to the fuel salt itself, or offsite at a reprocessing facility similar to how LWR or PHWR spent fuel is reprocessed in some countries. Each overall design concept contains various aspects of each of these features to produce a unique facility

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

Development of Genetic Algorithm Based Multi-Objective Plant Reload Optimization Platform

The U.S. nuclear industry is facing a challenge in maintaining required levels of safety while ensuring economic competitiveness to stay in business. Safety remains a key parameter for all aspects of light-water reactor nuclear power plant operations. Safety can become more economical by using a risk-informed ecosystem, such as the one being developed in the Risk-Informed Systems Analysis Pathway under the U.S. Department of Energy Light Water Reactor Sustainability Program. The Light Water Reactor Sustainability Program promotes a wide range of research and development activities to maximize both the safety and economic efficiency of nuclear power plants through improved scientific understanding, especially given that many plants are now considering second license renewals. The Risk-Informed Systems Analysis Pathway has two main goals: Deploy methodologies and technologies that better represent safety margins and cost and safety factors; Develop advanced applications that enable cost-effective plant operations. The Plant Reload Optimization Platform development project aims to build a reactor core design tool that includes reactor safety and fuel performance analyses and uses artificial intelligence to support the optimization of core design solutions. This report summarizes genetic-algorithm-based multi-objective fuel reload optimization activities, specifically: Developing the non-dominated sorting genetic algorithm II optimizer in the Risk Analysis and Virtual ENviroment (RAVEN); Demonstrating and validating the developed non-dominated sorting genetic algorithm II optimizer using benchmark optimization problems.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Nuclear Data Assessment for Advanced Reactors

Advanced reactor concepts being developed throughout the industry are significantly different from light-water reactor (LWR) designs with respect to geometry, materials, and operating conditions, and consequently, with respect to their reactor physics behavior. Given the limited operating experience with non-LWRs, the accurate simulation of reactor physics and the quantification of associated uncertainties are important for ensuring that the nuclear design for advanced reactor concepts include appropriate margins. Nuclear data are a major source of input uncertainties in reactor physics analysis. As part of a project sponsored by the US Nuclear Regulatory Commission at Oak Ridge National Laboratory (ORNL), key nuclear data relevant to reactor safety analysis in selected advanced reactor technologies were identified, and their impacts on important key figures of merit were assessed based on (1) a review of available advanced reactor specifications, (2) analysis of previous studies performed at ORNL and other research institutions, and (3) sensitivity and uncertainty analyses performed for six selected benchmarks—three experimental and three computational—to quantify the impacts of the identified key nuclear data on several key metrics. This report summarizes the key nuclear data—nominal data and nuclear data uncertainties— considering the most important nuclear reactions in the fuel and in various materials for the moderator, coolant, and structure of the considered advanced reactors.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗