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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,711 records · Page 95

A microfluidic platform for precision small-volume sample processing and its use to size separate biological particles with an acoustic microdevice [Precision size separation of biological particles in small-volume samples by an acoustic microfluidic system]

Here, a major advantage of microfluidic devices is the ability to manipulate small sample volumes, thus reducing reagent waste and preserving precious sample. However, to achieve robust sample manipulation it is necessary to address device integration with the macroscale environment. To realize repeatable, sensitive particle separation with microfluidic devices, this protocol presents a complete automated and integrated microfluidic platform that enables precise processing of 0.15–1.5 ml samples using microfluidic devices. Important aspects of this system include modular device layout and robust fixtures resulting in reliable and flexible world to chip connections, and fully-automated fluid handling which accomplishes closed-loop sample collection, system cleaning and priming steps to ensure repeatable operation. Different microfluidic devices can be used interchangeably with this architecture. Here we incorporate an acoustofluidic device, detail its characterization, performance optimization, and demonstrate its use for size-separation of biological samples. By using real-time feedback during separation experiments, sample collection is optimized to conserve and concentrate sample. Although requiring the integration of multiple pieces of equipment, advantages of this architecture include the ability to process unknown samples with no additional system optimization, ease of device replacement, and precise, robust sample processing.

42 ENGINEERING↗

Influence of processing on secondary phase formation and microstructural evolution at U-10Mo alloy and Zr interlayer interfaces

Thermo-mechanical processing of uranium-10 wt. % molybdenum (U-10Mo) fuel plates leads to microstructure changes at the U-10Mo/Zr interfaces. Secondary phases formed at this interface are particularly important to interfacial bond strength, process optimization, and maintaining structural integrity of the U-10Mo fuel plates during irradiation. In this work, we determined the phases and phase transformation products occurring at the interface of the U-10Mo fuel and Zr interlayer when the fuel plate is subjected to short and long hot isostatic pressure times. Interfacial morphology, structure and composition of phases formed, and relative hardness across the U-10Mo/Zr interfaces were studied using a multi-length scale, multi-modal characterization approach involving electron microscopy, atom probe tomography, and atomic force microscopy. Here, results highlight that the extent of phase transformations, secondary phase formation, and hardness variability across interfaces can be controlled by modifying processing parameters. Phase diagram construction and thermodynamic calculations were performed using the Thermocalc software to identify expected phases formed at interfaces during the maximum hold temperature of 560 °C experienced during HIP.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Transuranic Waste Processing Center (TWPC) Legacy Tank RH-TRU Sludge Processing and Compliance Strategy - 13255

The U.S. Department of Energy (DOE) needs to safely and efficiently treat its 'legacy' transuranic (TRU) waste and mixed low-level waste (LLW) from past research and defense activities at the Oak Ridge National Laboratory (ORNL) so that the waste is prepared for safe and secure disposal. The TWPC operates an Environmental Management (EM) waste processing facility on the Oak Ridge Reservation (ORR). The TWPC is classified as a Hazard Category 2, non-reactor nuclear facility. This facility receives, treats, and packages low-level waste and TRU waste stored at various facilities on the ORR for eventual off-site disposal at various DOE sites and commercial facilities. The Remote Handled TRU Waste Sludge held in the Melton Valley Storage Tanks (MVSTs) was produced as a result of the collection, treatment, and storage of liquid radioactive waste originating from the ORNL radiochemical processing and radioisotope production programs. The MVSTs contain most of the associated waste from the Gunite and Associated Tanks (GAAT) in the ORNL's Tank Farms in Bethel Valley and the sludge (SL) and associated waste from the Old Hydro-fracture Facility tanks and other Federal Facility Agreement (FFA) tanks. The SL Processing Facility Build-outs (SL-PFB) Project is integral to the EM cleanup mission at ORNL and is being accelerated by DOE to meet updated regulatory commitments in the Site Treatment Plan. To meet these commitments a Baseline (BL) Change Proposal (BCP) is being submitted to provide continued spending authority as the project re-initiation extends across fiscal year 2012 (FY2012) into fiscal year 2013. Future waste from the ORNL Building 3019 U-233 Disposition project, in the form of U-233 dissolved in nitric acid and water, down-blended with depleted uranyl nitrate solution is also expected to be transferred to the 7856 MVST Annex Facility (formally the Capacity Increase Project (CIP) Tanks) for co-processing with the SL. The SL-PFB project will construct and install the necessary integrated systems to process the accumulated MVST Facilities SL inventory at the TWPC thus enabling safe and effective disposal of the waste. This BCP does not include work to support current MVST Facility Surveillance and Maintenance programs or the ORNL Building 3019 U-233 Disposition project, since they are not currently part of the TWPC prime contract. The purpose of the environmental compliance strategy is to identify the environmental permits and other required regulatory documents necessary for the construction and operation of the SL- PFB at the TWPC, Oak Ridge, TN. The permits and other regulatory documents identified are necessary to comply with the environmental laws and regulations of DOE Orders, and other requirements documented in the SL-PFB, Safety Design Strategy (SDS), SL-A-AD-002, R0 draft, and the Systems, Function and Requirements Document (SFRD), SL-X-AD-002, R1 draft. This compliance strategy is considered a 'living strategy' and it is anticipated that it will be revised as design progresses and more detail is known. The design basis on which this environmental permitting and compliance strategy is based is the Wastren Advantage, Inc., (WAI), TWPC, SL-PFB (WAI-BL-B.01.06) baseline. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Applying an improved rapid impact assessment matrix method to strategic environmental assessment of urban planning in China

Strategic environmental assessment (SEA) has become an increasingly important decision-support tool for providing information on the environmental implications of a policy, plan, or program. The goal is to safeguard the environment and promote sustainable development at the strategic level. Despite major progress in implementing SEA practices internationally, developing countries, such as China, often lag behind in applying SEA methodology. Lack of available data and time constraints arising from tight schedules create problems. The rapid impact assessment matrix (RIAM) is a potential resource for breaking through such difficulties. Our analysis of RIAM applications suggested that it could become a tool for evaluating strategic alternatives because of its applicability in interdisciplinary settings, its transparency, and its short implementation timeframe. To make it more suitable for the SEA context, we have developed two major improvements to the conventional RIAM process: assignment of weights to assessment indicators and the development of an integrated environmental assessment score (IES). The improved RIAM process was employed in an SEA of the development plan for the Nansha District in Guangzhou, the capital city of Guangdong Province in China. It was used to assess five alternatives for development in Wanqingsha (WQS), a subunit of Nansha, where important ecological resources are located and where industrial development could impact the air quality in the neighboring Hong Kong Special Administrative Region (HKSAR). The evaluation identified WQS-A04 as the preferred alternative. This alternative involved a minimal amount of industrial development – 10% compared with the most intense development alternative – and included important wetland preservation plans. The assessment results have been incorporated into the officially approved development plan for Nansha. The improved RIAM methodology is well adapted to the technical aims of SEA and decision-making structures in China. It offers the potential for delivering timely and quality results to decision-making processes. To achieve the desired efficiency, it is recommended that an SEA procedure take into account findings acquired from an improved RIAM application at an early stage, then, at a later stage, results from more comprehensive assessments conducted using more sophisticated methods should be added, if time and data are available. - Highlights: • RIAM is a potential SEA tool due to its multidisciplinary setting and rapid process. • Weighting index and computing IES are raised for improving RIAM when applied to SEAs. • The improved RIAM boosts SEA effectiveness by timely responding to decision-making. • The improved RIAM is more suitable to an SEA bothered by tight time or data shortage. • The improved RIAM adapts to the technical aims of SEA and decision features in China.

54 ENVIRONMENTAL SCIENCES↗

A perspective on Bayesian methods applied to materials discovery and design

For more than two decades, there has been increasing interest in developing frameworks for the accelerated discovery and design of novel materials that could enable promising and transformative technologies. The Integrated Computational Materials Engineering (ICME) program called for integrating computational tools to establish linkages along process-structure-property-performance (PSPP) chains. The Materials Genome Initiative called for integrating experiments and computations within data science frameworks as a strategy to accelerate the materials development cycle. While these frameworks and paradigms have been quite influential, traditional ICME or data science-based approaches tend to have some limitations, mainly when querying the materials space is costly and very little information is available. Bayesian methods are more suitable in this context due to their efficiency gains. To this end, the materials discovery problem is framed as a Bayesian Optimization (BO). Different examples in which BO has been applied to solve materials discovery problems are presented. The methods/examples discussed include BO under model uncertainty, multi-information source BO, multi-objective and multi-constraint BO, and batch BO. Bayesian Materials Discovery is a promising area of research that is likely to become more influential as more attention is put on autonomous materials discovery platforms. Therefore, a discussion is provided on the potential development of such methods to increase the ability of existing platforms in materials discovery. Here, the ultimate goal is to pave the way to autonomous materials discovery.

36 MATERIALS SCIENCE↗

Integration of High Temperature Gas-cooled Reactor Technology with Oil Sands Processes

This paper summarizes an evaluation of siting an HTGR plant in a remote area supplying steam, electricity and high temperature gas for recovery and upgrading of unconventional crude oil from oil sands. The area selected for this evaluation is the Alberta Canada oil sands. This is a very fertile and active area for bitumen recovery and upgrading with significant quantities piped to refineries in Canada and the U.S Additionally data on the energy consumption and other factors that are required to complete the evaluation of HTGR application is readily available in the public domain. There is also interest by the Alberta oil sands producers (OSP) in identifying alternative energy sources for their operations. It should be noted, however, that the results of this evaluation could be applied to any similar oil sands area.

02 PETROLEUM↗

Regional Coda 2-D P and S-wave Calibration, Support, and Coda Tool Development

The following describes work completed between April 2014 through February 2016. As in past years, Dr. Mayeda is a point of contact for LLNL’s colleagues in Florida and provides calibration, troubleshooting support, integration of new coda-related products, and processing for events and regions of interest. He has been responsible for integrating new coda-related products from ongoing BAA projects with his LLNL counterparts. Over the past two years Dr. Mayeda visited with Florida scientists to spot check and validate 1-D coda calibrations for the YSKP, BARM, and Zagros regions. In addition, a new region of interest was identified and will be the subject of ongoing research into the next fiscal year. Dr. Mayeda is consulting with LLNL scientists on how best to transition and test 2-D coda calibrations for the broader Middle East region using GT source spectra as constraints. This region is laterally very complicated and initial coda studies show that variance reduction could be significant if 2-D path and envelope shape are incorporated.

58 GEOSCIENCES↗

Integrative data-driven approaches for characterization & prediction of aerosol-cloud processes

Focal Area: Advanced methods to glean insights from complex data (Focal Area 3). Science Challenge: Fusing and interpreting the vast amount of data from disjoint sources for the purpose of elevating our understanding of aerosol-cloud interaction presents an enormous challenge and opportunity and is necessary to improve uncertainty quantification and predictions, especially for extreme events.

54 ENVIRONMENTAL SCIENCES↗

Technology Development and Integration for Volume Production of High Purity Rare Earth Metals from Phosphate Processing

Under this project and in collaboration with Pacific Northwest National Laboratory (PNNL), Oak Ridge National Laboratory (ORNL), Florida International University (FIU), and Mosaic, the FIPR Institute successfully developed and demonstrated on laboratory batch scale a complete processing technology for production of high-purity rare earth elements (REE) in the form of mixed rare earth oxides (MREO) and rare earth metals (REM) using phosphoric acid sludge (a byproduct from phosphate mining) as the REE feedstock. Based on the research results, a technical research plan has been developed with expanded team members to elevate the technology readiness level (TRL) of the subject technology from 4 to 6 by conducting continuous testing of the processing flowsheet with the ultimate goal of producing about 900 tons per year of REM using the phosphate mining byproduct. Those 900 tons of REM would contain approximately 180 tons of Y, 120 tons of Nd, 50 tons of Gd, 37 tons of Dy, 33 tons of Sm, and 31 tons of Pr, meeting the US demand of roughly 39%, 6%, 42%, 48%, 101% and 7% for these elements, respectively. The advanced technologies for REE separation and purification involves three technology companies: K-Technologies, Inc. would test their continuous-ion-exchange/continuous-ion chromatography technologies on both the REE leachate and solvent extraction concentrate for 4 production of high-purity individual or binary REM. Rare Earth Salts would test their innovative electrochemical technology on the REE leachate or re-dissolved MREO in dilute acid for production of high-purity individual or binary REM. Rare Earth Technologies, Inc. would evaluate their advanced chromatographic separation technology on the dissolved MREO product for production of high-purity individual or binary REM.

36 MATERIALS SCIENCE↗

Integration of equitable resilience metrics into climate-informed electric utility planning processes: phase one

Working together, Sandia National Laboratories, Southern California Edison (SCE) - an Investor-Owned Utility (IOU) - and the California Public Utilities Commission (CPUC) are studying how electric utilities can use equity and resilience metrics to help inform the prioritization and sequencing of resilience-driven infrastructure investments. To this end, this project evaluated “Social Burden,” an equitable resilience metric which measures the potential impact of disruptions in access to non-electric critical services on people and estimates community resilience to these disruptions. The Social Burden was expanded to incorporate SCE’s existing equity metric and applied to evaluate the potential impacts from a range of climate-informed hypothetical outage scenarios developed under SCE’s 2022 Climate Adaptation Vulnerability Assessment. One baseline (“blue-sky”) state and eight different outage scenarios were evaluated to measure the potential impacts of the outages on non-electric infrastructure, critical services, and people. Key findings include: 1) the Social Burden framework is flexible enough to adapt to and build upon existing utility equity and/or resilience metrics, 2) Social Burden results highlight the high degree of non-electric service redundancy within the SCE service area with most (6/8) hypothetical outage scenarios predicted to increase people’s Social Burden by less than 10%; however, 3) access to critical services and people’s ability to obtain them is unequal and spatially clustered, meaning that there are some hypothetical outage scenarios (2/8) that will exert a higher toll on communities directly experiencing the outage as well as some nearby communities with pre-existing vulnerabilities. The report concludes with recommendations for potential use cases of the expanded Social Burden metric and identifies priority follow-on work. Potential use cases may include incorporating equity into IOU’s prioritization of climate resilience investments. Additionally, Social Burden analysis may provide additional data and insights to augment grid planning, potentially by identifying additional needs and/or prioritizing previously identified needs.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Chapter 6 - Polymer and composites additive manufacturing: material extrusion processes

This chapter focuses on material extrusion additive manufacturing (AM) processes for polymers and composite materials. Different extrusion AM platforms, along with their operating mechanism concepts, processing capabilities, and limitations, are discussed here. This chapter also covers state-of-the-art developments in new areas such as hybrid systems, integrated systems, and automation, which facilitate the integration of extrusion-based AM processes into smart manufacturing or Industry 4.0. Following this, a comprehensive discussion on materials development, criteria for successful printing of different materials (thermoplastics, thermosets, and their composites), key factors influencing printing, and material-related challenges in extrusion AM is presented. Finally, a brief overview of current and future potential applications of material extrusion AM technology is provided.

Kishore, Vidya↗

Human factors and modeling methods in the development of control room modernization concepts - 315

Control room modernization is one of the most challenging and complex upgrade projects that a nuclear power plant can undertake. It can even have a bigger impact on operations than, for example, turbine replacement. The challenges of migrating an analog control system to a distributed control system are already well known and a number of nuclear utilities have embarked upon various levels of effort to upgrade some of the systems in the control room. When planning for control room upgrades, plants have to deal with a multitude of engineering and operational impacts. This will inevitably include several human factors considerations, including physical ergonomics of workstations, viewing angles, lighting, seating, new communication requirements, and new concepts of operation. In helping nuclear power utilities to deal with these challenges, the Idaho National Laboratory (INL) has developed human factors design and evaluation methods to be used in the development of an end-state control room concept and to manage the various phases of the upgrade life cycle. This included interactive sessions with operators in INL's Human System Simulation Laboratory, and three-dimensional modeling to visualize control board changes. To make the various upgrade phases as concrete and as visible as possible, the end-state concept includes a set of visual representations of the control room before and after various upgrade phases to provide the context and a framework within which to consider the various options in the upgrade. This includes the various control systems, human-system interfaces to be replaced, and possible changes to operator workstations. This paper describes how this framework helps to ensure an integrated and cohesive outcome that is consistent with human factors engineering principles and also provide substantial improvement in operator performance. The paper further describes the application of this integrated approach in the strategic modernization program at a nuclear power plant where legacy systems are upgraded to advanced digital technologies through a systematic process that links human factors principles to the systems engineering process. This approach results in an integrated control room architecture beyond what is possible for individual subsystem upgrades alone. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advancing global change biology through experimental manipulations: Where have we been and where might we go?

Abstract This commentary summarizes the publication history of Global Change Biology for works on experimental manipulations over the past 25 years and highlights a number of key publications. The retrospective summary is then followed by some thoughts on the future of experimental work as it relates to mechanistic understanding and methodological needs. Experiments for elevated CO 2 atmospheres and anticipated warming scenarios which take us beyond historical analogs are suggested as future priorities. Disturbance is also highlighted as a key agent of global change. Because experiments are demanding of both personnel effort and limited fiscal resources, the allocation of experimental investments across Earth's biomes should be done in ecosystems of key importance. Uncertainty analysis and broad community consultation should be used to identify research questions and target biomes that will yield substantial gains in predictive confidence and societal relevance. A full range of methodological approaches covering small to large spatial scales will continue to be justified as a source of mechanistic understanding. Nevertheless, experiments operating at larger spatial scales encompassing organismal, edaphic, and environmental diversity of target ecosystems are favored, as they allow for the assessment of long‐term biogeochemical feedbacks enabling a full range of questions to be addressed. Such studies must also include adequate investment in measurements of key interacting variables (e.g., water and nutrient availability and budgets) to enable mechanistic understanding of responses and to interpret context dependency. Integration of ecosystem‐scale manipulations with focused process‐based manipulations, networks, and large‐scale observations will aid more complete understanding of ecosystem responses, context dependence, and the extrapolation of results. From the outset, these studies must be informed by and integrated with ecosystem models that provide quantitative predictions from their embedded mechanistic hypotheses. A true two‐way interaction between experiments and models will simultaneously increase the rate and robustness of Global Change research.

Hanson, Paul J.↗

Fine Calcium Carbonate Production by CO 2 Mineralization of Industrial Waste Brines

Calcium carbonate production via CO 2 mineralization offers an attractive route for carbon capture and utilization. The process sequesters CO 2 in a stable form of fine precipitated calcium carbonate, a high-value product with unit price in the range of $230-$280/t and a global market projected to reach 99 M tons in 2020. However, two critical barriers hinders CO 2 mineralization—(i) the need for costly processes such as electrolysis or addition of alkali hydroxides to maintain alkalinity during mineralization, and (ii) the geographic location mismatch between Ca-rich solutions (or brines) CO 2 generation sources (e.g. power plants) which often renders efficient integration of feedstocks impractical. To simultaneously address these challenges, a new process is developed to integrate CO 2 mineralization-based carbonate production into the zero liquid discharge water (ZLD) treatment systems at coal-fired power plants. In this process, Ca-rich streams, such as produced water from oil and gas extraction or carbon storage operations, serves as the Ca-source. An H + /Na + ion-exchange cycle is designed to provision alkalinity during mineralization and regenerate the ion-exchange reagent in solutions with high salinity. Ca-depleted streams are then treated within a centralized ZLD system. The process beneficially utilizes reject streams that are available at substantial quantities in the vicinity of coal power plants within several U.S regions. In addition, the process utilizes post-desulfurization flue gas from coal-fired power plants as is. The CO 2 conversion reactions are performed in alkaline streams at ambient pressure, thereby minimizing the energy burden. By beneficiation of industrial waste streams with low energy input, this process offers significant technical advantages in energy and CO 2 footprint over the current paradigm of precipitated calcium carbonate production. Overall, the new process provides a unique route to integrate CO 2 emissions control and wastewater treatment for coal power plants, while producing high-value product to offset the economic burden associated with waste management

Simonetti, Dante↗

Fine Calcium Carbonate Production by CO 2 Mineralization of Industrial Waste Brines

Calcium carbonate production via CO 2 mineralization offers an attractive route for carbon capture and utilization. The process sequesters CO 2 in a stable form of fine precipitated calcium carbonate, a high-value product with unit price in the range of $230-$280/t and a global market projected to reach 99 M tons in 2020. However, two critical barriers hinders CO 2 mineralization—(i) the need for costly processes such as electrolysis or addition of alkali hydroxides to maintain alkalinity during mineralization, and (ii) the geographic location mismatch between Ca-rich solutions (or brines) CO 2 generation sources (e.g. power plants) which often renders efficient integration of feedstocks impractical. To simultaneously address these challenges, a new process is developed to integrate CO 2 mineralization-based carbonate production into the zero liquid discharge water (ZLD) treatment systems at coal-fired power plants. In this process, Ca-rich streams, such as produced water from oil and gas extraction or carbon storage operations, serves as the Ca-source. An H + /Na + ion-exchange cycle is designed to provision alkalinity during mineralization and regenerate the ion-exchange reagent in solutions with high salinity. Ca-depleted streams are then treated within a centralized ZLD system. The process beneficially utilizes reject streams that are available at substantial quantities in the vicinity of coal power plants within several U.S regions. In addition, the process utilizes post-desulfurization flue gas from coal-fired power plants as is. The CO 2 conversion reactions are performed in alkaline streams at ambient pressure, thereby minimizing the energy burden. By beneficiation of industrial waste streams with low energy input, this process offers significant technical advantages in energy and CO 2 footprint over the current paradigm of precipitated calcium carbonate production. Overall, the new process provides a unique route to integrate CO 2 emissions control and wastewater treatment for coal power plants, while producing high-value product to offset the economic burden associated with waste management.

Simonetti, Dante↗

Fine Calcium Carbonate Production by CO 2 Mineralization of Industrial Waste Brines

Calcium carbonate production via CO 2 mineralization offers an attractive route for carbon capture and utilization. The process sequesters CO 2 in a stable form of fine precipitated calcium carbonate, a high-value product with unit price in the range of $230-$280/t and a global market projected to reach 99 M tons in 2020. However, two critical barriers hinders CO 2 mineralization—(i) the need for costly processes such as electrolysis or addition of alkali hydroxides to maintain alkalinity during mineralization, and (ii) the geographic location mismatch between Ca-rich solutions (or brines) CO 2 generation sources (e.g. power plants) which often renders efficient integration of feedstocks impractical. To simultaneously address these challenges, a new process is developed to integrate CO 2 mineralization-based carbonate production into the zero liquid discharge water (ZLD) treatment systems at coal-fired power plants. In this process, Ca-rich streams, such as produced water from oil and gas extraction or carbon storage operations, serves as the Ca-source. An H + /Na + ion-exchange cycle is designed to provision alkalinity during mineralization and regenerate the ion-exchange reagent in solutions with high salinity. Ca-depleted streams are then treated within a centralized ZLD system. The process beneficially utilizes reject streams that are available at substantial quantities in the vicinity of coal power plants within several U.S regions. In addition, the process utilizes post-desulfurization flue gas from coal-fired power plants as is. The CO 2 conversion reactions are performed in alkaline streams at ambient pressure, thereby minimizing the energy burden. By beneficiation of industrial waste streams with low energy input, this process offers significant technical advantages in energy and CO 2 footprint over the current paradigm of precipitated calcium carbonate production. Overall, the new process provides a unique route to integrate CO 2 emissions control and wastewater treatment for coal power plants, while producing high-value product to offset the economic burden associated with waste management.

Simonetti, Dante↗