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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,747 records · Page 97

Development and Validation of Methodology to Model Flow in Ventilation Systems Commonly Found in Nuclear Facilities. Phase I

In this work, we apply the CFD in modeling airflow and particulate transport. This modeling is then compared to field validation studies to both inform and validate the modeling assumptions. Based on the results of field tests, modeling assumptions and boundary conditions are refined and the process is repeated until the results are found to be reliable with a high level of confidence.

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Advanced Hydrogen Turbine Development

Under the sponsorship of the U.S. Department of Energy (DOE) National Energy Technology Laboratories, Siemens has completed the Advanced Hydrogen Turbine Development Program to develop an advanced gas turbine for incorporation into future coal-based Integrated Gasification Combined Cycle (IGCC) plants. All the scheduled DOE Milestones were completed and significant technical progress was made in the development of new technologies and concepts. Advanced computer simulations and modeling, as well as subscale, full scale laboratory, rig and engine testing were utilized to evaluate and select concepts for further development. Program Requirements of: A 3 to 5 percentage point improvement in overall plant combined cycle efficiency when compared to the reference baseline plant; 20 to 30 percent reduction in overall plant capital cost when compared to the reference baseline plant; and NOx emissions of 2 PPM out of the stack. were all met. The program was completed on schedule and within the allotted budget

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The Implementation Of Solid State Switches In A Parallel Configuration To Gain Output Current Capacity In A High Current Capacitive Discharge Unit (CDU).

For my project I have selected to research and design a high current pulse system, which will be externally triggered from a 5V pulse. The research will be conducted in the region of paralleling the solid state switches for a higher current output, as well as to see if there will be any other advantages in doing so. The end use of the paralleled solid state switches will be used on a Capacitive Discharge Unit (CDU). For the first part of my project, I have set my focus on the design of the circuit, selection of components, and simulation of the circuit.

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Final Technical Report: Development of long-pulse heating and current drive actuators and operational techniques compatible with a high-Z divertor and first wall

During the 4 years of funding we made significant progress on how heat flux width scales with changes in drifts and transport using SOLPS-ITER. We were able to show that while the 0D heuristic drift model is a good fit in certain scenarios, it does not capture the physics fully and changes in radial transport need to be incorporated when this model is expanded to 2D. We were able to show through SOLPS5.0 simulations that while neutral fueling plays a dominant role in setting the SOL density profile, an inward pinch needs to be included when we compare the time-dependent changes from the simulations with experiments on JET.

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Rapid high-fidelity aerothermal responses with quantified uncertainties via reduced-order modeling

This project will enable high-fidelity aerothermal simulations of hypersonic vehicles to be employed (1) to generate large databases with quantified uncertainties and (2) for rapid interactive simulation. The databases will increase the volume/quality of A4H data; rapid interactive simulation can enable arbitrary conditions/designs to be simulated on demand. We will achieve this by applying reduced-order-modeling techniques to aerothermal simulations.

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Extending ORNL HPDM Capabilities for Design and Optimization of New Refrigerant Blends – FY18 2nd Quarter Milestone Report: Improve HPDM to Adopt New Refrigerant Properties and Correlations

We added new refrigerant properties of HFO blends to the ORNL HPDM, including R-22 alternatives, i.e. N20b, DR3, ARM20a, ARM20b, R444B, DR93; R-410A alternatives, i.e. R447A, R447B, R452B, R32, ARM71a; R-134a alternatives, i.e. R1234yf and R1234ze. It can also simulate natural refrigerants, e.g. propane (R290), Isobutane (R600a), CO2 and Ammonia. In addition, latest heat transfer and pressure drop correlations best for low GWP refrigerants were integrated to the equipment design and simulation software.

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CABS Milestone C1.1 Report: Collect constitutive Models for NMC Materials and Report on Use of Mesoscale Data to Project Lead

Mesoscale (100s of particles) electrochemical-thermal-mechanical models and simulations of NMC cathodes are a critical outcome of the CABS project. While the mathematical model formulation for these mesoscale simulations is well established, these simulations also require (1) calibrated parameterization of the mathematical model and (2) mesostructure geometries on which to perform the simulations. In this milestone report, we present a parameterized mathematical model, primarily based on parameter values available in the open literature, that will form the basis of future simulations. We also discuss options for obtaining and using representative mesostructure data in these simulations.

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Stable White Organic Light-emitting Diodes Enabled by New Materials with Reduced Excited State Lifetime (Final Report)

The Georgia Institute of Technology assembled a multidisciplinary team with complementary expertise in the areas of multi-level molecular simulations (Brédas), chemical synthesis and material characterization (Marder), and device physics and engineering (Kippelen). The team engaged in a two-year integrated theoretical and experimental program to develop blue-emissive layers that can yield simultaneously near 100% internal quantum efficiency (IQE) and short excited-state lifetimes to overcome the existing efficiency vs. stability tradeoff displayed by blue-emitting OLEDs and by WOLEDs, and to demonstrate stable WOLEDs that fulfill or exceed the 2020 target metrics (RDP 2016 section C.1.2) ahead of schedule. In this program, we investigated two general approaches involving the development of wide-bandgap ambipolar hosts with a low ΔEST. Ambipolar host achieved by intermolecular through-space D:A interactions and by intramolecular through-bond interactions between covalently linked D and A segments. Novel hosts were incorporated in to blue-emissive layers (EML) by combining them with suitable fluorescent guest emitters having high quantum yields of emission (Φem) to demonstrate blue-emitting OLEDs with high EQE and low roll-off. This final report describes the most important results achieved during this program

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Improved Performance of Cu(InGa)(SeS) 2 PV Modules Using the Reaction of Metal Precursors. Final Report

This project “Improved Performance of Cu(InGa)(SeS) 2 PV Modules using the Reaction of Metal Precursors” was a partnership led by the Institute of Energy Conversion (IEC) at the University of Delaware with Columbia University and the Molecular Foundry at the Lawrence Berkeley National Laboratory. The aim was to develop pathways to improve Cu(InGa)(SeS) 2 (CIGSS) thin film photovoltaic modules using processes compatible with low manufacturing cost. The CIGSS approach investigated was a two-step process including deposition of metal precursor films following by reaction in hydride gases utilizing IEC’s novel reactor. The process was similar to that under commercial development by the project’s industry partner Stion. When Stion went out of business mid-project the focus changed to a rapid thermal process considered more commercially viable. Approaches to improve the performance of solar cells using the reacted films focused on two material innovations. First, the overall Ga content was increased to increase the operating voltage, which is desirable for scale-up to commercial modules. Second, the processing and performance advantages arising from Ag alloying were investigated. Advanced characterization guided process and material development including control of relative composition gradients. Research on the formation of Cu-Ga-In metal precursors utilized sputtering deposition which is normally used in commercial applications. The work resulted in processes for deposition of precursor stacks with increased relative Ga content and effects of deposition parameters on morphology and phase composition were established. It was shown that the metal precursor films have comparable phase composition and morphology so subsequent reaction follows from the same starting point. The addition of Ag to the metal precursors gave more uniform morphology and improved adhesion of reacted films which enable higher reaction temperature for faster processing. A novel outcome was the discovery of a previously undocumented material phase in sputter-deposited and evaporated Ag-Cu-In-Ga thin films. Hydride gas reaction processes including time-temperature-concentration profiles were developed for different precursor compositions. This enables control of composition profiles to engineer through-film gradients for solar cell optimization with characterization and simulations used to correlate measured film composition profiles to measurements of devices. In particular, the gradient of sulfur at the front of the CIGSS film was found to be critical. The simulations guided process development leading to improved reproducibility of devices improved performance with higher Ga content and higher voltage. With Ag-alloyed precursors, the reaction pathways leading were determined. A significant finding was that Ag-alloying increases the reaction rate to completely convert precursor films to the final chalcopyrite which could enable reduced reaction time to benefit manufacturability. To maintain potential commercial viability, the process under investigation was refocused to a rapid thermal process that could potentially be incorporated into an in-line process for manufacturing. Precursors with different composition were capped with an extra selenium layer and reacted in hydrogen sulfide 5-15 minutes, compared to typically 2 hours in the previous multi-step batch process. Critical RTP parameters were identified to control the reaction. Further optimization would be needed for high efficiency solar cells but pathways to high quality devices with further optimization and improved heating uniformity were developed. The project also developed new optoelectronic characterization approaches with a focus on development and application of spatial- and time-resolved photoluminescence and a custom mapping photoluminescence microscope built. It was shown how critical electronic transport properties strongly depend on the chemical composition of the material and that a wide range of samples show inhomogeneity on a length scale larger than the grains in the films. Additionally, two-photon excitation capability was developed to distinguish bulk vs surface losses. The project advances the state-of-the -art for precursor reaction processes in several ways that could impact manufacturing. This includes validation of approaches to increase voltage and establishment of model-guided control to form optimal composition profiles. The application of process control approaches with knowledge of phase formation and reaction pathways can be critically valuable in designing a large-scale process.

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Integration Roadmap for Multi-Scale, Multi-Physics Mass Accountancy in Molten Salt Reactors

The objective of the integration roadmap is to describe the necessary physics required and a plan for modeling and simulation approach for predicting mass accountancy in molten salt reactors on an engineering scale. The thermophysical properties and the underlying thermodynamics are fundamental inputs. Therefore, the modeling will span length scales from first principles calculations to the engineering scale. The intention is to predict where material accumulates in a reactor core and loop and to understand perturbations on the systems level, for example the downstream effects from a turbine failure

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Viability of S3 Object Storage for the ASC Program at Sandia

Recent efforts at Sandia such as DataSEA are creating search engines that enable analysts to query the institution’s massive archive of simulation and experiment data. The benefit of this work is that analysts will be able to retrieve all historical information about a system component that the institution has amassed over the years and make better-informed decisions in current work. As DataSEA gains momentum, it faces multiple technical challenges relating to capacity storage. From a raw capacity perspective, data producers will rapidly overwhelm the system with massive amounts of data. From an accessibility perspective, analysts will expect to be able to retrieve any portion of the bulk data, from any system on the enterprise network. Sandia’s Institutional Computing is mitigating storage problems at the enterprise level by procuring new capacity storage systems that can be accessed from anywhere on the enterprise network. These systems use the simple storage service, or S3, API for data transfers. While S3 uses objects instead of files, users can access it from their desktops or Sandia’s high-performance computing (HPC) platforms. S3 is particularly well suited for bulk storage in DataSEA, as datasets can be decomposed into object that can be referenced and retrieved individually, as needed by an analyst. In this report we describe our experiences working with S3 storage and provide information about how developers can leverage Sandia’s current systems. We present performance results from two sets of experiments. First, we measure S3 throughput when exchanging data between four different HPC platforms and two different enterprise S3 storage systems on the Sandia Restricted Network (SRN). Second, we measure the performance of S3 when communicating with a custom-built Ceph storage system that was constructed from HPC components. Overall, while S3 storage is significantly slower than traditional HPC storage, it provides significant accessibility benefits that will be valuable for archiving and exploiting historical data. There are multiple opportunities that arise from this work, including enhancing DataSEA to leverage S3 for bulk storage and adding native S3 support to Sandia’s IOSS library.

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Friction Stir Scribe Joining of CFRP to Aluminum (Abstract)

The objective of this project is to develop and demonstrate friction stir scribe (FSS) joining of carbon fiber reinforced polymer (CFRP) to aluminum on light-duty vehicle body-in-white (BIW) joints. The project will also overcome the major obstacles of implementing FSS technology in a fully 3-D production robotic work cell and demonstrate the required CFRP-aluminum joint strengths in industrially relevant light-duty, BIW components. Specifically the project will develop the critical process technology, models and tools necessary to advance the FSS method through experimentation, validation at the laboratory scale, and integration into a production-like robotic environment. The ultimate goal is to demonstrate the technology on industrially relevant components based on process development and numerical simulation performed at scale.

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TRUST Sensors in Environments: Accelerometers (SE-A) Report, Release FY24

The objective of the Delivery Environments (DE) Testbeds to Reduce Uncertainty in Simulations and Tests (TRUST) project is to quantify and help increase confidence in specific areas of computational and experimental capabilities that are applicable to the development, on-target assessment, and qualification of current and future delivery environments. The TRUST project consists of five "low-complexity", single-feature testbeds used to conduct experiments with accompanying models and simulations. Each of the five single feature testbeds aims to isolate an engineering feature or behavior of interest, then work towards improving the fundamental engineering understanding of that feature. Additionally, the single feature testbeds are used to identify capability development needs that can help reduce model and experimental uncertainty.

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TRUST Sensors in Environments: Accelerometers (SE-A) Report Release FY25

The objective of the Delivery Environments (DE) Testbeds to Reduce Uncertainty in Simulations and Tests (TRUST) project is to quantify and help increase confidence in specific areas of computa tional and experimental capabilities that are applicable to the development, on-target assessment, and qualification of current and future delivery environments. The TRUST project consists of five "low-complexity", single-feature testbeds used to conduct experiments with accompanying models and simulations. Each of the five single feature testbeds aims to isolate an engineering feature or behavior of interest, then work towards improving the fundamental engineering understanding of that feature. Additionally, the single feature testbeds are used to identify capability development needs that can help reduce model and experimental uncertainty.

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ORNL Design Engineering Library: Validated Thermoelectric Digital Twins

Radioisotope thermoelectric generators (RTGs) serve a crucial role in supplying thermal and electrical energy for reliable and long-duration power in remote and extreme environments. The thermal energy is provided by the decay of radioisotopes and is converted into electrical energy using the steady-state thermoelectric process by exploiting the Seebeck effect. Maintaining a thermal gradient through the material is necessary to drive current production. Modern predictive multi-physics tools are able to effectively describe the complex and strongly coupled phenomena needed for accurate model-based system engineering efforts needed to develop higher performing RTGs. Experimental validation of model simulations is essential to confirm the accuracy, reliability, and applicability of predictive multiphysics tools. Validation fosters confidence among users, helps meet regulatory requirements, and contributes to the ongoing improvement of simulation techniques, ultimately leading to better, safer, and more efficient designs and processes. Validated models can then be used as digital twins and can be interrogated to understand and quantify the performance gaps between theoretical and physical systems. These insights can be used to build higher performing systems.

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Truchas Overview

Truchas and Truchas-PBF are two sister codes for part-scale multi-physics modeling of manufacturing processes. Both programs are open source and made publicly available. They’re designed for efficient use of HPC resources and can be programmatically driven from Python packages. This enables automatic execution and analysis of ensembles of simulations, in some cases allowing 1000s of simulations to be evaluated in a day on HPC. Beyond just giving engineers a window into the concealed internal state of a system, the goal of Truchas is to provide a framework for developing novel manufacturing processes by understanding how the entire space of engineering inputs affects thermal state. It often is used to explore combinations of capabilities uncommon in commercial software, or to scale up analyses beyond the capabilities of commercial software.

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Modelling of Metal Removal in Reverse Zones in the Process of Internal Grinding

The removal of metal during reverse motion of the grinding wheel at extreme cross sections of holes in the workpiece during internal grinding is considered. In a single double pass of the wheel, the vibration of the contact area and the cutting forces are found to be significantly different in reverse motion within input and output holes. That disrupts the stability of metal removal and the machining precision over the length of the hole being machined. Approaches to the modeling of internal grinding with reverse motion of the grinding wheel are considered.

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