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At least 1,765 records · Page 98

System Integration for Remote Systems at DOE Hanford Nuclear Site - 18712

The deployment of remotely operated technology that functions in environments too hazardous for worker entry are often needed at the Hanford Site to perform functions like infrastructure inspection; decommissioning and decontamination; characterization; environmental sampling; and nuclear waste sampling, mobilization, and retrieval. The development and production of Hanford remote systems typically requires the integration of robotic components and sensor technologies that have been engineered or adapted to meet function and performance requirements. Pacific Northwest National Laboratory has led the engineering and integration of robotic and sensor/manipulator technology for several remote system deployments at Hanford and for national security sponsors. This paper describes the system integration process for ensuring that the mechanical, electrical, and software aspects of each component are successfully brought together to produce a remote system that meets function and performance requirements under extreme environments and limited-access operational demands. A brief summary of previous and current remote system projects is also provided. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Development of Plug-and-Play Interchangeable Components for Unmanned Aerial System with Mobile Manipulation Capability

The safe cleanup of the environmental legacy brought about from decades of nuclear weapons development and government-sponsored nuclear energy research is of vital importance. The sites of U.S. Department of Energy hold 6.5 trillion liters of contaminated groundwater and 40 million cubic meters of soil and debris contaminated with radionuclides, metals, and organics. The deactivation and decommissioning process (D and D) involves conversion of active, excess, and/or abandoned facilities to a final disposition. Because of residual radioactivity and dangerous chemicals, and the physical condition of these facilities, D and D presents unique hazards that must be addressed from safety, environmental, programmatic, and technological standpoints. This problem calls for development of informed D and D strategies including in-situ decommissioning, efficacy of D and D operations, productivity and personnel safety of D and D operation, facilitation of acceptable facility end-states, and independent verification. To identify and address D and D risks and challenges, innovative applications and timely insertion of existing commercially available technologies, processes and robotics or remote hardware are necessary. Aerial robotic unmanned autonomous systems (UAS) enable remote sensing operations. To address the needs of UAS-based sensing and sampling applications, we are developing plug-and-play interchangeable components for integration into the UAS: a neutron/gamma radiation sensor, a gas sensor for detection of vapors in air, and a miniature manipulator. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Novel Authentication of Monitoring Data Through the use of Secret and Public Cryptographic Keys

The Office of Nuclear Verification (ONV) is supporting the development of a piece of equipment to provide data authentication and protection for a suite of monitoring sensors as part of a larger effort to create an arms control technology toolkit. This device, currently called the Red Box, leverages the strengths of both secret and public cryptographic keys to authenticate, digitally sign, and pass along monitoring data to allow for host review, and redaction if necessary, without the loss of confidence in the authenticity of the data by the monitoring party. The design of the Red Box will allow for the addition and removal of monitoring equipment and can also verify that the data was collected by authentic monitoring equipment prior to signing the data and sending it to the host and for review. The host will then forward the data to the monitor for review and inspection. This paper will highlight the progress to date of the Red Box development, and will explain the novel method of leveraging both symmetric and asymmetric (secret and public key) cryptography to authenticate data within a warhead monitoring regime.

Benz, Jacob M.↗

Instrumentation and Data Analysis Supporting the Transient Rod Pneumatic System Design Study at the Annular Core Research Reactor

The Sandia National Laboratories Annular Core Research Reactor (ACRR) has been experiencing intermittent failures of its pneumatically operated transient rod system. The most frequent failures have been to the dashpot rod where it connects to the upper aluminum connecting rod. Within the three systems, Transient Rod (TR) A has the most frequent failures. In order to conduct the pulse operations, the Transient Rods are pneumatically driven to quickly remove "poison" from the reactor core. During these pulse operations increased forces and vibrations are placed on the TR system. In an effort to fix these problems, Sandia's TA-V Nuclear Reactor and Systems Engineering Department (Engineering Department) has started an extensive Transient Rod Pneumatic System Design Study. The goal of this study is to determine the causes of the elevated failure rates in TR A. This necessitates an increased understanding of the dynamics in the TR systems. This report will cover the approach taken and reasoning behind the choices of instrumentation, calibration, data collection and data analysis used to diagnose these failures. In order to determine the types and specifications for the sensors that will be installed, estimates of the TR system performance needed to be determined. Using known and assumed parameters, mechanical and thermodynamic models were developed, and calculations performed to estimate ranges of displacement, speed, and acceleration experienced by the transient rod system. After some preliminary data collection, the thermodynamic models were refined for better accuracy. After installation of the full suite of sensors, data can be collected and analyzed in order to determine the cause of the increased failures.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Ultrasonic measurement of temperature distributions in extreme environments: Electrical power plants testing in utility-scale steam generators

Thermal heterogeneities within energy conversion and storage, material processing, nuclear processes, aerospace, and military applications are often inaccessible to characterization by insertion sensors. When sensor deployment is possible, conventional pointwise temperature probes quickly degrade when inserted into harsh environments typical of such processes. We developed spatially-resolved ultrasonic thermometry to noninvasively measure the spatial distributions of thermal properties in such applications, even when sizable thermal gradients are present. Our method divides the path of ultrasonic propagation into segments bound by echogenic features, which create echoes in pulse-echo mode, encoding the information about interior temperature distributions. We use the acquired ultrasonic responses to estimate the internal temperature distributions by solving an inverse problem or concatenating segmental estimates. This work describes the implementation and industrial testing of the developed method at a coal-fired electrical power generation plant. We inserted an echogenically segmented Inconel 625 waveguide into the combustion zone of the utility-scale boiler and continuously acquired ultrasonic data while keeping sensitive components away from the damaging combustion environment. The accuracy of the time-dependent temperature distributions reconstructed from the ultrasonic measurements was comparable to that of thermocouples. The resiliency of ultrasonic thermometry to harsh combustion conditions was far superior to conventional insertion sensors. The measurements obtained during plant operation captured daily steam generation cycles in response to changing customer demand and intermittent contributions of renewable power sources to the power grid. These measurements have revealed new insights into the relationship between the dynamic power generation load and the conditions inside the steam generator. As a result, the successful industrial testing of spatially-resolved ultrasonic thermometry in solids indicates that the developed technology has matured to become an attractive alternative to conventional sensing in solving challenging problems of long-term thermal characterizations in extreme environments.

42 ENGINEERING↗

Developing and Evaluating a Smart Curtailment Strategy Integrated with a Wind Turbine Manufacturer Platform

The Renewable Energy Wildlife Institute lead a team of scientists, wind developers, and turbine manufacturers in a study to develop and test a “smart curtailment” system intended to help reduce bat collisions with wind turbines. The Vestas Bat Protection System (VBPS) is a newly developed software module within the Supervisory Control and Data Acquisition (SCADA) system of Vestas turbines. The VBPS combines data from commercially available environmental sensors and the turbine’s built-in sensors with the Vestas SCADA system. VBPS is designed to receive environmental data from sensors on the turbine such as temperature, wind speed, wind direction, time of day, and time of year, relays that information to the SCADA system to determine whether to execute turbine curtailments at any given time. The goals of this study were to 1) develop a bat fatality risk model based on bat activity data and environmental data collected in year 1, and to 2) evaluate the VBPS, using the bat fatality risk model to implement curtailment, in comparison to “blanket curtailment” (turbines curtailed when wind speed is below 5.0 meters per second (m/s)) and “control” (normally operating, feathered below 3.0 m/s) turbines in year 2. The field study took place at a wind energy facility in Iowa during the fall bat migration seasons (July – October) in 2021 and 2022. For VBPS to succeed as a viable strategy for the minimization of bat fatalities, it should meet or exceed the performance of blanket curtailment. Specifically, the VBPS should meet the following performance targets to demonstrate whether it an effective, practical risk reduction measure: (1) Turbines operating VBPS should have equal or fewer bat fatalities compared to turbines operating with blanket curtailment, and significantly fewer bat fatalities compared to control turbines; and (2) Turbines operating VBPS should have greater power production compared to turbines operating with blanket curtailment. The study was completed in accordance with the Statement of Project Objectives and within the terms of the Budget Justification. This Final Report describes the progress, challenges, and outcomes of the study.

17 WIND ENERGY↗

A New Approach to Monitoring Solvent Extraction Processes for the Nuclear Industry

As part of an initiative to steward research, development, and innovation into the nuclear fuel cycle, Idaho National Laboratory is building the Beartooth testbed. Beartooth will include a cascade of centrifugal contactors, glove box lines, solidification, and dissolution equipment to aid in the progression of novel separation techniques and provide hands-on opportunities to early-career separation scientists. Beartooth will incorporate novel monitoring techniques using sensors and machine learning algorithms to inform a process operator of separation conditions. This research is examining monitoring technologies not typically used in nuclear separation processes such as acoustic microphones, accelerometers, infrared cameras, red-green-blue color sensors, among others. These sensors are being examined for their functionality within a separation process and their ability to detect applicable signals. Machine learning methods are being developed to determine their utility in detecting faults and alerting operators of expected and unexpected events. These methods have the potential to impact Safeguards by Design efforts and real-time decision making. This overview will detail preliminary results from acoustic, vibration, and color sensors.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Soil Temperature Sensor Data, May - December 2024, Five sites in Knoxville, Tennessee

This dataset contains surface soil temperature measurements from five urban parks in Knoxville: Cumberland Estates Park (CE), Socially Equal Energy Efficient Development (SD), West View Park (WV), Victor Ashe Park (VA), and West Hills Park (WH). The dataset comprises 29 Excel (.xlsx) and Comma-Separated Values (.csv) files documenting soil temperature recorded by six HOBO Pendant MX Water Temperature Data Loggers at each site, except for CE, which has five sensors. Each logger was installed at a depth of 10 inches and positioned approximately 3 to 6 feet from the weather station at each site. To open both csv and xlsx files, users can utilize spreadsheet applications such as Microsoft Excel, Google Sheets, LibreOffice Calc, and Apple Numbers. This dataset is part of a broader study examining the effects of soil moisture and plant evapotranspiration on ambient temperature and relative humidity across multiple urban parks in Knoxville, Tennessee.

EARTH SCIENCE > LAND SURFACE > SOILS↗

A review of advances in pixel detectors for experiments with high rate and radiation

The large Hadron collider (LHC) experiments ATLAS and CMS have established hybrid pixel detectors as the instrument of choice for particle tracking and vertexing in high rate and radiation environments, as they operate close to the LHC interaction points. With the high luminosity-LHC upgrade now in sight, for which the tracking detectors will be completely replaced, new generations of pixel detectors are being devised. They have to address enormous challenges in terms of data throughput and radiation levels, ionizing and non-ionizing, that harm the sensing and readout parts of pixel detectors alike. Advances in microelectronics and microprocessing technologies now enable large scale detector designs with unprecedented performance in measurement precision (space and time), radiation hard sensors and readout chips, hybridization techniques, lightweight supports, and fully monolithic approaches to meet these challenges. In conclusion, this paper reviews the world-wide effort on these developments.

47 OTHER INSTRUMENTATION↗

Integration of conductivity probe with optical and x-ray imaging systems for local air–water two-phase flow measurement

Various techniques have been developed in the past to measure different parameters in two-phase flow. Among them, the multi-sensor conductivity probe is one of the most commonly used techniques because of its good overall performance. Recently, more advanced techniques such as high speed optical imaging and fast X-ray densitometry become mature and easily accessible. The main objective of this work is to compare and integrate these different techniques, to achieve a more accurate and complete measurement of two-phase flow. In this study, a double-sensor conductivity probe is used to measure the local time-averaged parameters along the radial direction of a 2.54 cm ID round pipe. An X-ray densitometry system is used to measure the chordal averaged void fraction and gas velocity. A high speed camera system is employed to provide the visualization of the two-phase flow structure and obtain the line-averaged gas velocity. The unique advantages and main uncertainties of these three techniques are analyzed by considering their measuring principles and possible issues in practical measurements. From this, a method is developed to integrate the data obtained by the optical and X-ray systems into the probe signal processing. Finally, a better accuracy could be achieved using this method for various local two-phase flow parameters including void fraction, bubble velocity and superficial gas velocity, compared to the original probe measurements.

42 ENGINEERING↗

Flux Sensor Measurement and Calibration Requirements for High-Intensity Heat Flux Applications: A Trade Study

Stakeholders of CSP and non-CSP high-intensity broadband flux measurements were surveyed and interviewed to obtain flux sensor design and calibration requirements. Existing sensor technologies and existing calibration facilities were then compared against this standard. Stakeholders require a flux sensor designed for >5,000 kW/m2 flux measurements, >1,000 life cycles, <500 ms response time, >60-minute exposure at maximum flux, and <5% measurement uncertainty. Stakeholders also require a sensor with minimal cost, short procurement lead time, and a high-intensity broadband flux calibration. Commercial CSP stakeholders primarily rely on infrared (IR) temperature measurements of receiver equipment to control CSP plant process operation, whereas CSP research and development (R&D) and non-CSP stakeholders rely on accurate flux gauge measurements for a variety of applications. It was determined that existing flux sensor technologies and calibration facilities do not comprehensively meet stakeholder needs. This study suggests a more robust circular foil gauge with a high-intensity solar flux calibration comprehensively meets stakeholder flux measurement needs. Improved circular foil gauge designs and an improved flux sensor calibration facility are discussed.

McLaughlin, Luke (ORCID:0000000303711310)↗

A Review of Inkjet Printed Graphene and Carbon Nanotubes Based Gas Sensors

Graphene and carbon nanotube (CNT)-based gas/vapor sensors have gained much traction for numerous applications over the last decade due to their excellent sensing performance at ambient conditions. Inkjet printing various forms of graphene (reduced graphene oxide or modified graphene) and CNT (single-wall nanotubes (SWNTs) or multiwall nanotubes (MWNTs)) nanomaterials allows fabrication onto flexible substrates which enable gas sensing applications in flexible electronics. This review focuses on their recent developments and provides an overview of the state-of-the-art in inkjet printing of graphene and CNT based sensors targeting gases, such as NO 2 , Cl 2 , CO 2 , NH 3 , and organic vapors. Moreover, this review presents the current enhancements and challenges of printing CNT and graphene-based gas/vapor sensors, the role of defects, and advanced printing techniques using these nanomaterials, while highlighting challenges in reliability and reproducibility. The future potential and outlook of this rapidly growing research are analyzed as well.

flexible electronics↗

Module and electronics developments for the ATLAS ITk pixel system

The ATLAS experiment is preparing for an extensive modification of its detectors in the course of the planned HL-LHC accelerator upgrade around 2025. The ATLAS upgrade includes the replacement of the entire tracking system by an all-silicon detector (Inner Tracker, ITk). The five innermost layers of ITk will be a pixel detector built of new sensor and readout electronics technologies to improve the tracking performance and cope with the severe HL-LHC environment in terms of occupancy and radiation. Here, the total area of the new pixel system could measure up to 14 m 2 , depending on the final layout choice, which is expected to take place in 2018. In this paper an overview of the ongoing R&D activities on modules and electronics for the ATLAS ITk is given including the main developments and achievements in silicon planar and 3D sensor technologies, readout and power challenges.

47 OTHER INSTRUMENTATION↗

Real-time Erosion-Corrosion Detection in Waste Transfer Pipelines using Guided Wave Ultrasonic Sensors - 18368

A Fitness-for-Service (FFS) program for the Waste Transfer System has been implemented by the United States Department of Energy Hanford Site Tank Farm to examine structural parameters of the waste transfer systems in order to develop erosion/corrosion rates for relevant system components. The FFS information is acquired from opportunistic evaluations of pipelines that have been removed from service. The objective is to deliver more realistic estimates to the remaining useful life of the components and incorporate those estimates into future design/testing plans across the DOE complex. To aid to this objective, previous efforts at Hanford included the installation of sensors on some of the POR 104 components, to provide real time pipe wall thickness measurements. Due to certain limitations, alternative approaches for remote permanently mounted pipe wall ultrasonic thickness measurement systems have been investigated by FIU. Present research work is a supportive effort by FIU-ARC for DOE and WRPS, which investigates the option for remote-permanently mount guided wave ultrasonic transducer (UT) systems for HLW pipe wall thickness measurements. Specific applications include straight sections, elbows and other fittings used in jumper pits, evaporators, and valve boxes. The proposed method will provide information that will assist engineers with understanding the failure potential of HLW transfer components due to corrosion and erosion. This information can assist in determining if and when lines need to be removed, saving time and resources on the unneeded excavation of transfer lines. This information will also assist engineers with designing new transfer systems by establishing more detailed/accurate guidelines governing the life expectancy of the transfer system and its components. In the previous work, FIU has investigated the use of various ultrasonic systems that are either commercially available or used previously at Hanford and selected the most promising systems for further evaluation. The down-selected system is the guided wave UT sensor system from Permasense which is a UK based manufacturer. It is an integrated wireless sensor network system which used a patented technology for the acoustic wave propagation and has proven applications in the oil and gas industries. Scope of the present research includes the initial verification and validation of the Permasense Guided Wave sensor system as a potential erosion/corrosion detection system for carbon steel pipelines under static conditions. In future, the real-time erosion/corrosion detection will be investigated by measuring the thinning of the pipe sections by circulating simulants and continuous monitoring. This is achieved by passing abrasive and caustic solutions through an in-house designed pipe loop system. Results obtained provide realistic wear rates on 2 inch and 3 inch carbon steel pipes with straight sections and elbows using the Permasense UT sensor system. Thus, the present research delivers solutions for sensor evaluations, conducts bench scale testing followed by data acquisition and analysis for corrosion and erosion assessment. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Real-time In-situ CO 2 Monitoring (RICO2M) Network for Sensitive Subsurface Areas in CCUS

Intelligent Optical Systems (IOS) has developed the Real-Time In-Situ CO 2 Monitoring (RICO2M) system, a fiber optic-based monitoring system capable of the highly sensitive detection of increasing levels of carbon dioxide (CO 2 ) in groundwater. In collaboration with the Bureau of Economic Geology at the University of Texas at Austin, IOS performed multiple field deployments and validation studies of an in-situ real-time monitoring network. We have developed and demonstrated a multi-channel instrument capable of covering up to eight water wells, with a fabrication cost of ~$5,000, which compares very favorably with existing fiber optic monitoring instrumentation for downhole monitoring. Numerous field studies demonstrated the ability of the RICO2M system to detect small leaks of CO 2 reaching aquifers, and the capacity of the sensor probe to operate for at least one year before replacement. The final system design was a sensitive CO 2 leak detector; further development will be necessary to accurately quantify and monitor CO 2 concentrations in real time.

54 ENVIRONMENTAL SCIENCES↗

A radiative transfer model for solar induced fluorescence using spectral invariants theory

Solar Induced chlorophyll Fluorescence (SIF) shows promise as an approach for estimating gross primary production (GPP) remotely. However, sun-target-sensor geometry and within-canopy absorption of SIF can alter the relationship between measured SIF and GPP, because sensors can only retrieve some unknown fraction of the total emitted SIF. Radiative transfer models that allow for variation in canopy structure and sensor angles are therefore needed to properly interpret SIF measurements. Spectral invariants allow decoupling of the wavelength-independent canopy structure and the wavelength-dependent leaf and soil spectrum in the radiative transfer process. Here we develop a simple analytical Fluorescence Radiative Transfer model based on Escape and Recollision probability (FluorRTER) to investigate the impact of canopy structure and sun-target-sensor geometry on SIF emissions. SIF simulations using the FluorRTER model agreed well the one-dimensional Soil-Canopy Observation of Photochemistry and Energy balance (SCOPE) model and the three-dimensional Fluorescence model with Weighted Photon Spread (FluorWPS) model. The fractional vegetation cover (FVC) and clumping effect have a large influence the SIF emission of 3D discontinuous canopies. For a moderate solar zenith angle (30°) and a clumped canopy (FVC?=?0.6), the difference between the directional observed SIF of a 3D discontinuous canopy and a 1D homogeneous canopy was as large as 43.2% and 38.4% for Photosystem I?+?II fluorescence at 685?nm and at 740?nm, respectively. By bridging the gap between observed SIF and total emitted SIF over 3D heterogeneous vegetation canopies, the FluorRTER model can assist with the angular normalization of SIF measurements and enable the more robust interpretation of how variations in SIF from directional and hemispherical in-situ, airborne and satellite observations relate to leaf and whole-canopy physiological processes.

Zeng, Yelu↗

Magnetic Microcalorimeter (MMC) Gamma Detectors with Ultra-High Energy Resolution

The goal of this LCP is to develop ultra-high resolution gamma-ray detectors based on magnetic microcalorimeters (MMCs) for accurate measurements of nuclear decay data and NDA of nuclear materials. For highest energy resolution, we are introducing erbium-doped silver (Ag:Er) as a novel sensor material and implement several geometry and design changes to improve the signal-to-noise ratio. The detector sensitivity will be increased by developing arrays of 32 Ag:Er pixels read out by 16 SQUID preamplifiers, and by developing a cryogenic Compton veto to reduce the spectral background. For highest energy resolution we will operate the MMC detector arrays in a dilution refrigerator with a base temperature <10 mK. The detector performance and utility will be demonstrated with radioactive sources of interest to the safeguards community. In FY16 and FY17, we had purchased a liquid-cryogen-free dilution refrigerator and installed 16 SQUID preamplifiers and writing for MMC detector operation at ~10 mK. We have also developed the process to fabricate the first Ag:Er-based MMCs, built prototype detector arrays and tested them with different radioactive sources. We have also shown that our MMC detectors can achieve the LCP goal of an energy resolution below 50 eV as needed to resolve most closelyspaced lines of interest for NDA. The goals for FY18 were then 1) to optimize the MMC design based on the measured detector characteristics and to increase the array size to 32-pixels for increased sensitivity, and 2) to demonstrate the utility of MMC gamma-ray detectors in applications relevant in nuclear safeguards.

42 ENGINEERING↗